BALINIT® ALCRONA PRO Punching and forming at the top level BALINIT® ALCRONA PRO establishes new benchmarks in manufacturing
Excellent wear resistance, thermal Applications Properties of BALINIT® ALCRONA PRO shock stability, and hot hardness are BALINIT® ALCRONA PRO is ideally the properties that Oerlikon Balzers suited for operations such as Coating material AlCrN modified in depth to enhance the - Piercing and blanking Microhardness (HV 0,05) 3’200 proven BALINIT® ALCRONA coating. - Fine blanking Max. service temperature (°C) 1’100 Optimised process parameters and - Extrusion Residual compressive stress (GPa) -3 adjustments of the coating structure - Sheet metal forming Coating colour bright grey have substantially upgraded the perfor- - Forging mance profile of the new coating. BALINIT® ALCRONA PRO is the new Tools such as piercing and blanking top-tier allrounder in punching and punches can be reground and recoa- forming. ted without any loss in performance. This significantly prolongs their overall Better coating properties for life span, thus perceptibly reducing tool moulds, punches & Co. costs. In many applications, extreme mecha- nical and thermal stresses impose The ever greater demands imposed considerable problems on tools. Now, on the quality of tool and workpiece service lives can be significantly exten- surfaces can be optimally fulfilled if the ded at higher loads with the new AlCrN functional surfaces of the tools are coating BALINIT® ALCRONA PRO. treated prior to and after coating in accordance with the application. This Your gain: greater productivity further increases the life of the tools, Boost your productivity and reduce improves process reliability, and in unit costs with many cases eliminates the need for - longer service lives and overall subsequent machining. tool life spans - less machine downtime for tool changes and setup work - less rejects and lower pre-operating expenses
02 Precisely shaped with BALINIT® ALCRONA PRO
Fine blanking Sizing
Parts produced Parts produced
140’000 12’000
120’000 10’000 100’000 8’000 80’000 6’000 60’000 4’000 40’000
20’000 2’000
0 0 BALINIT® B BALINIT® BALINIT® BALINIT® B BALINIT® BALINIT® ALCRONA ALCRONA PRO ALCRONA ALCRONA PRO
Tool: Fine blanking punch P15 Tool: HSS mandrel (S390PM) Tool data: Length 270 mm Tool data: 74.5 x 40.8 x 18 mm Working depth 150 mm Workpiece: DIN 1.7131 (~ AISI 5115), Ø 15.5 mm 500 N/mm2, 6 mm Workpiece: DIN 1.1121 (~ AISI 1010) Source: Automotive supplier Source: Tube manufacturer
Forging Peeling
Parts produced Parts produced
20’000 3’500
3’000 16’000 2’500
12’000 2’000
8’000 1’500 1’000 4’000 500
0 0 BALINIT® BALINIT® BALINIT® BALINIT® ALCRONA ALCRONA PRO ALCRONA ALCRONA PRO
Tool: Forging tool, HSS Tool: Peeling die, HSS Tool data: Ø 75 mm Tool data: Ø 125 mm Workpiece: DIN 1.7131 (~ AISI 5115) Workpiece: DIN 1.0406 (~ AISI 1025), Source: Automotive supplier 4.5 mm thick Source: Automotive supplier
03 We are at your service. Worldwide.
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