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Pre-Feasibility Report PRE-FEASIBILITY REPORT FOR PROPOSED MODERNIZATION & EXPANSION OF ROLLING MILL PROJECT OF BALMUKUND SPONGE & IRON PVT. LTD. Vill. Manjhiladih P.O.: Gadi Srirampur Dist.: Giridih (Jharkhand) INDEX Contents Page Nos. 1. Executive Summary 01 2. Introduction of the Project / Background 03 Information 3. Project Description 11 4. Site Analysis 15 5. Planning Brief 18 6. Proposed Infrastructure 19 7. Rehabilitation and Resettlement (R & R) Plan 21 8. Project Schedule & Cost Estimates 21 9. Analysis of Proposal 22 1. EXECUTIVE SUMMARY : Location: Balmukund Sponge & Iron Pvt. Ltd. (BSIPL), is situated at Manjhiladih, P.O. Gadi Srirampur, District Giridih, Jharkhand having Latitude 2407’9.36”N & Longitude 86021’15.62”E at 290 m. above MSL near by SH-13 (Koderma-Giridih_Govindpur Road). It is about 8 kms. from district head quarter Giridih and is well connected by SH - 13 and rail with rest of the country. BSIPL is about 8 Km. (SE) from Giridih Railway Station on Giridih - Madhupur Sec. of ECR which is connected to Delhi-Howrah Main line at Madhupur. General Details: Balmukund Sponge & Iron Ltd. is an ISO 9001 : 2000 company incorporated on 14th July 1999 having its registered office at 603, Shanti Kunj Apartment, Chajjubagh, Patna – 800 001. The Directors of the company are Sri Nawal Kumar Kanodia, Sri Abhishek Kanodia & Sri Om Prakash Agarwal. The company has commissioned a Metallurgical unit for production of MS Ingot (50TPD), Silico Manganese (35 TPD) and MS Bar/Rod (50 TPD) in the year 2003-2004. In the year 2010, BSIPL has installed Mini Blast Furnace (65M3 capacity) for production of Pig Iron (110 TPD). Environmental Clearance for pig iron plant was obtained from MoEF & CC, Govt. of India vide F. No. J-11011/870/2008-IA II (I) Dt: 28th Jul.’2010. Consent to Establish (CTE) was granted by JSPCB vide Memo No. 3576 Dt: 18.07.2008 for the pig iron plant. Further, in the year 2015, BSIPL has dismantled and removed its existing MS Ingot (50 TPD) and Silico Manganese plant (35 TPD) and new Induction Furnace with 2 strand CCM for production of 102660 TPA (290 TPD) of MS-Billet & Iron Ore Beneficiation plant of 94000 TPA was installed. Environmental Clearance for modernization and expansion project was obtained from SEIAA, Jharkhand vide letter No. EC/SEIAA/2013-14/297/2014/1525 Dt: 25.08.2015. Now, BSIPL intends to remove its existing oil fired rolling mill (50 TPD) with new rolling mill (270 TPD) based on continuous heating process from existing CCM within its existing premises. BSIPL owns a total land of 26.354 Acres at Mauza Manjhiladih, Khata No. 161, 162, Plot Nos. 940, 941, 942, 943, 944, 946. Total land area is 26.354 acres. 33% of total land area (8.7 Acres) is developed as green belt within existing premises. 14 acres of land is being used for existing Pig Iron, SMS Plant & Iron ore beneficiation plant. Out of remaining 3.65 acres, 1.86 acres of land will be utilized for installation of new rolling mill project within existing sheds. Sufficient space is available for expansion and setting up of new rolling mill within the existing premises and Pre Feasibility Report for Proposed Expansion Project of Balmukund Sponge [1] & Iron Pvt. Ltd. , Manjhiladih, Gadi Srirampur, Giridih, Jharkhand) Patna, Bihar there will not be any need to purchase additional land. All necessary infrastructures are available in the existing plant premises. Manufacturing & Production Details ; Manufacturing Facilities Product Existing Proposed Total 39000 TPA Mini Blast Furnace Pig Iron N.A. 39000 TPA (110 TPD) Induction Furnace (SMS 102660 TPA MS Billet N.A. 102660 TPA with CCM) (290 TPD) Iron Ore Beneficiation Iron Ore 94000 TPA 94000 TPA N.A. Plant Beneficiation (266 TPD) (266 TPD) 16000 TPA 86400 TPA 86400 TPA Rolling Mill M.S / TMT Rod (50 TPD) [ Will be (270 TPD) (270 TPD) replaced with new plant ] Raw Material Requirement for Rolling Mill Expansion Project ; Item Ratio Input Qty. / MT Raw Material of Product Requirement MS Billet 1.18 % 1.18 102660 (Own Production within premises) Pollution Control Measures: The major sources of pollution in BSIPL rolling mill expansion project are fugitive dust emissions. No industrial waste water will be generated. The air pollution will be controlled and minimized through bag filters, dust collectors and water sprinkling system. Other sources of pollution are solid waste & noise. Waste Water Generation & Treatment ; In the proposed expansion no water will be utilized in manufacturing process. No industrial waste water will be generated from the proposed expansion project. Only domestic waste water will be generated which will be disposed off through septic tank followed by soak pits inside the premises. Air Pollution: Presently BSIPL has 25 M3 MBF, 3 nos. Induction Furnace (2 Nos. 7 MT & 1 No. 15 MT) & Iron Ore Beneficiation plant. Mini Blast Furnace is equipped with Gas Cleaning System and Dry Fogging System, Induction furnace plant is equipped with Fume Extraction System for controlling and minimizing air pollution. In the proposed new rolling mill, bag filter with dust collectors will be installed to control and minimized fugitive dust emissions. There will be no Pre Feasibility Report for Proposed Expansion Project of Balmukund Sponge [2] & Iron Pvt. Ltd. , Manjhiladih, Gadi Srirampur, Giridih, Jharkhand) Patna, Bihar stack in new rolling mill plant as the surplus heat of SMS will be utilized in rolling mill for production of MS/TMT Bar. Solid Waste Management: 3600 TPA of End Cutting and Mill Scale will be generated from the operation of proposed new rolling mill plant. All the generated solid waste will be reuse as raw material in SMS within the premises of BSIPL. Project Cost : Total cost of the proposed expansion project will be approx Rs. 1400 Lakhs (14 Crores). PROJECT DETAILS 2. INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION : (i) Identification of Project & Project Proponent Nawal Kumar Kanodia Director Balmukund Sponge & Iron Pvt. Ltd. 603, Shantikunj Apartment Chajjubagah Dist- PATNA – 800001, Bihar Ph No- 0612 - 2322388 Location of the Project : Balmukund Sponge & Iron Pvt. Ltd. (BSIPL), is situated at Manjhiladih, P.O. Gadi Srirampur, District Giridih, Jharkhand having Latitude 2407’9.36”N & Longitude 86021’15.62”E at 290 m. above MSL near by SH-13 (Koderma-Giridih-Govindpur Road). It is about 8 kms. from district head quarter Giridih and is well connected by SH - 13 and rail with rest of the country. BSIPL is about 8 Km. (SE) from Giridih Railway Station on Giridih - Madhupur Sec. of ECR which is connected to Delhi-Howrah Main line at Madhupur. Pre Feasibility Report for Proposed Expansion Project of Balmukund Sponge [3] & Iron Pvt. Ltd. , Manjhiladih, Gadi Srirampur, Giridih, Jharkhand) Patna, Bihar PROJECT LOCATION MAP Pre Feasibility Report for Proposed Expansion Project of Balmukund Sponge [4] & Iron Pvt. Ltd. , Manjhiladih, Gadi Srirampur, Giridih, Jharkhand) Patna, Bihar (ii) Brief description of nature of project : Balmukund Sponge & Iron Pvt. Ltd. is a Metallurgical unit for production of MS Ingot (50TPD), Silico Manganese (35 TPD) and MS Bar/Rod (50 TPD) in the year 2003-2004. In the year 2010, BSIPL has installed Mini Blast Furnace (65M3 capacity) for production of Pig Iron (110 TPD). Further, in the year 2015, BSIPL has dismantled and removed its existing MS Ingot (50 TPD) and Silico Manganese plant (35 TPD) and new Induction Furnace with 2 strand CCM for production of 102660 TPA (290 TPD) of MS-Billet & Iron Ore Beneficiation plant of 94000 TPA was installed. Now, BSIPL intends to remove its existing oil fired rolling mill (50 TPD) with new rolling mill (270 TPD) based on continuous heating process from existing CCM within its existing premises. (iii) Need for the project and its importance to the country and or region The steel industry is often considered to be an indicator of economic progress, because of the critical role played by steel in infrastructural and overall economic development, with the main demand creators being the automobile, construction, infrastructure and oil & gas Industries. India has traditionally been one of the major producers of steel in the world. Till the 1990s the steel industry of India was regulated and controlled by government policies. After the economic reforms of the early 1990s, the Indian steel industry has evolved significantly to conform to global standards. India has set a vision to be an economically developed nation by 2020. The steel industry is expected to play a major role in India's economic development in the coming years. The steel industry of India has a very high growth potential and is expected to register significant growth in the coming decades. India is expected to emerge as a strong force in the global steel market in coming years. The Indian steel industry has entered into a new development stage from 2007-08, riding high on the resurgent economy and rising demand for steel. Rapid rise in production has resulted in India becoming the 4th largest producer of crude steel and the largest producer of sponge iron or DRI in the world. As per the report of the Working Group on Steel for the 12th Plan, there exist many factors which carry the potential of raising the per capita steel consumption in the country, currently estimated at 55 kg Pre Feasibility Report for Proposed Expansion Project of Balmukund Sponge [5] & Iron Pvt. Ltd. , Manjhiladih, Gadi Srirampur, Giridih, Jharkhand) Patna, Bihar (provisional). These include among others, an estimated infrastructure investment of nearly a trillion dollars, a projected growth of manufacturing from current 8% to 11-12%, increase in urban population to 600 million by 2030 from the current level of 400 million, emergence of the rural market for steel currently consuming around 10 kg per annum buoyed by projects like Bharat Nirman, Pradhan Mantri Gram Sadak Yojana, Rajiv Gandhi Awaas Yojana among others.
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