Meritor® Tire Inflation System (Mtis) by Psi™ Including Meritor Thermalert™
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MERITOR® TIRE INFLATION SYSTEM (MTIS) BY PSI™ INCLUDING MERITOR THERMALERT™ PB-9999 TABLE OF CONTENTS Control Box ............................................................................................................6 Exploded Views ......................................................................................................2 Guidelines for Specifying the Correct Kits for the Meritor Tire Infl ation System ......4 Hoses .....................................................................................................................8 Hubcaps ................................................................................................................11 Lights ....................................................................................................................6 Press Plug Kits ......................................................................................................9 Retrofi t Kit .............................................................................................................3 Through-Tees and Stators ......................................................................................8 Tools ......................................................................................................................10 Numerical Parts Listing .........................................................................................12 CONTROL BOX ASSEMBLY DUAL WHEEL END ASSEMBLY 2 U.S. 888-725-9355 Canada 800-387-3889 MERITOR TIRE INFLATION SYSTEM RETROFIT KIT Qty. Per Qty. Per Tandem Tandem Kit Components Kit Components 1 Control box with lid 4 Stators 1 Control box bracket 4 Press plugs with adhesive and towelettes Bulk Air tubing 4 Flex hoses for inside tire Bulk Electrical cable 4 Flex hoses for outside tire Bulk Nylon tie straps 1 Pressure protection valve 1 Trailer light with hardware 1 Miscellaneous fi tting and hardware kit 4 Through-tees with fl appers and shields How to Specify Retrofi t Kits: 1. Determine axle manufacturer and spindle style - straight or tapered. If the axle was MTIS prepped at factory, use MTIS Prepped Kit (less press plugs and stators). 2. Identify wheel size and determine axle count. Use the charts below to select the correct retrofi t kit. 3. See Page 8 to select the appropriate style of hubcaps (hubcaps included in full ThermALERT™ kits) . 4. Determine hub material - Ductile Iron or Aluminum. NOTE: All retrofi t kits are pre-set to 100psi. Please consult the MTIS Maintenance and Installation Manual (MM14P) for additional details. Retrofi t Kit Series: Straight Spindle 31955 Series Holland® ProPar™ 31975 Series Meritor TP, TB (1998 and later), WP, Hendrickson® HP - 2.75” 32405 Series Meritor TB (before 1998) - 2.95” 32595 Series Sudisa® 12-R 32815 Series Dana® P22, Hendrickson HP - 2.50” 61151 Series Meritor TL - 2.50” H1975 Series ThermALERT™ for Meritor TP, TB (1998 and later), WP, Hendrickson HP - 2.75” Tapered Spindle 31924 Series Dana/Eaton® D22 Solid Spindle (See page 7 for drill jig details.) 31935 Series Ingersoll® F22 31965 Series Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle 32375 Series Holland Trade Note: check diameter of opening to determine kit. 32645 Series Sudisa 11-M H1965 Series ThermALERT™ for Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle MTIS Prepped Axles 32712 Series All Manufacturers (does not include Press Plugs and Stators) H2712 Series ThermALERT™ for All Manufacturers (does not include ThermALERT™ Press Plugs and Stators) U.S. 888-725-9355 MeritorPartsOnline.com 3 Canada 800-387-3889 MERITOR TIRE INFLATION SYSTEM RETROFIT KIT MTIS Retrofi t Kit Part Number Designation: Series Only used if axle is equipped with Axle Mfg/Spindle Single Tires. 31965 - 22 S - 17 Hubcap Suffi x for ThermALERT™ Kits Axle Count D1 Dual Dynamics™ 6H, 5.5” oil S1 Stemco™ 6H, 5.5” oil 11 = Single Axle D2 Dual Dynamics 6H, 5.5” grease S2 Stemco 6H, 5.5” grease 22 = Tandem Axle D3 Dual Dynamics screw-on oil S3 Stemco screw-on oil 33 = Tri-Axle D4 Dual Dynamics screw-on grease S4 Stemco screw-on grease 44 = Quad-Axle D5 Dual Dynamics 6H, 6.75” oil S5 Stemco 6H, 6.75” oil D6 Dual Dynamics 6H, 6.75” grease S6 Stemco 6H, 6.75” grease Also used if wheel size is 17.50” or smaller For Five Axle Trailers: Use one Quad-Axle Kit and one Single Axle Kit or oneTri-Axle Kit and one Tandem Axle Kit. 4 U.S. 888-725-9355 Canada 800-387-3889 Guidelines for Specifying the Correct Kits for the Meritor Tire Infl ation System (MTIS™) by PSI™ As the leading automatic tire infl ation system in North America, the Meritor Tire Infl ation System (MTIS™) by PSI™ is designed to be compatible with a wide range of axle and wheel-end component combinations. To help ensure that you specify the correct MTIS kit for an application, Meritor is pleased to provide the following guidelines concerning the length of the thru-tee tube, which depends on the type of axles and wheel-ends on the trailer. For Installation on Meritor TN/TQ Axles with Tapered Spindles Specify kits having thru-tee assemblies with 3.5” long tubes when the trailer axles are equipped with ductile iron hubs. If the trailer axles are equipped with aluminum hubs, specify an MTIS kit containing thru-tees with 4” long tubes. For Installation on Meritor TP Axles with Parallel Spindles Specify kits having thru-tee assemblies with 4” long tubes when the trailer axles are equipped with ductile iron hubs. If the trailer axles are equipped with aluminum hubs, specify an MTIS kit containing thru-tees with 5” long tubes. MTIS Kit Part Numbers “Partial” MTIS Kits “Partial” kits do not include spindle press plugs or stators. Partial kits are for installation on axles prepped for MTIS. (The spindle press plugs and stators have been installed on the axles.) Note that the standard thru-tee length for partial MTIS kits is 3.5”. If you require a longer thru-tee length, please inform your Meritor customer service representative when placing your MTIS order. When a length other than the standard 3.5” is specifi ed, it will be stated in the kit part number. Refer to the following table for examples. (Thru-tee Tube Length) Recommended MTIS with Thru-TeeTube Standard MTIS Kit ThermALERT™ Kit Trailer Axle and Hub types Length Number Example Number Example TN axle with ductile iron hubs 3.5” 32712-22 H2712-22 TN axle with aluminum hubs 4” 32712-22-4 H2712-22-4 TP axle with ductile iron hubs 4” 32712-22-4 H2712-22-4 TP axle with aluminum hubs 5” 32712-22-5 H2712-22-5 “Full” MTIS Kits “Full” MTIS kits are for installation on axles not previously prepped for MTIS. These kits include spindle press plugs and stators. The standard thru-tee tube length for a full MTIS kit is based on the spindle type for which the kit is intended. For example, a full MTIS kit for a TN axle will have a standard thru-tee tube length of 3.5,” while a full MTIS kit for a TP axle will have a standard thru-tee tube length of 4”. If you require a thru-tee length longer than the standard length, please inform your Meritor customer service representative when placing your MTIS order. When a length other than the standard is specifi ed, it will be stated in the kit part number. Refer to the table below for examples. Recommended Example MTIS with Thru-tee Tube Example Standard ThermALERT™ Kit Axle / Spindle Type Hub Type Length MTIS Kit Number Number TN/TQ, HN Ductile Iron 3.5” 31965-22 H1965-22 TN/TQ, HN Aluminum 4” 31965-22-4 H1965-22-4 TP, WP, HP (2.75” bore) Ductile Iron 4” 31975-22 H1975-22 TP, WP, HP (2.75” bore) Aluminum 5” 31975-22-5 H1975-22-5 Please contact your Meritor representative for assistance to obtain the correct kit for the application. You can also access product and service information on the Meritor Tire Infl ation System (MTIS) in the Literature On Demand section of www.Meritor.com. U.S. 888-725-9355 MeritorPartsOnline.com 5 Canada 800-387-3889 MERITOR TIRE INFLATION SYSTEM CONTROL BOX COMPONENTS Part Number Description Part Number Description Light, Bracket and Hardware. May require drilling 31023-01 Primary Pressure Protection Valve Assembly. 31263-17 new mounting holes. Part Number Description Part Number Description 31052-35 1/4” Tubing, 35 Feet. 31263-14 LED Lamp for ThermALERT. 31182-70 Electrical Cable, 70 Feet. 31263-15 LED Bracket for ThermALERT. 31263-16 LED Pigtail for ThermALERT. Part Number Description 31103-00 Control Box Self-Draining Filter. Part Number Description Control Box Assembly (includes Primary In-Line Filter). ThermALERT ready. Replaces 31084-00 31082-00 which cannot be used on ThermALERT Systems. For exploded view and components, see Page 2. Part Number Description 31073-00 Control Box Bracket. 31083-09 Control Box Shut-Off Valve. 31083-01 Control Box – empty box, lid, and screws. 31083-28 Lid only. Part Number Description 31083-02 Control Box Pressure Regulator Valve. 6 U.S. 888-725-9355 Canada 800-387-3889 MERITOR TIRE INFLATION SYSTEM CONTROL BOX COMPONENTS Part Number Description Part Number Description 31114-00 Control Box Bulkhead/Check Valve. 31084-02 Bulkhead Fitting. Part Number Description Part Number Description 31083-12 Drain – Petcock. Control Box Flow Sensing Switch - In-Line. 31084-10 ThermALERT ready. Color Gray. Replaces 31084-03 which cannot be used on ThermALERT systems. Part Number Description 31313-29 M Crush Washer for Thru-Tee Assemblies. U.S. 888-725-9355 MeritorPartsOnline.com 7 Canada 800-387-3889 MERITOR TIRE INFLATION SYSTEM CONTROL BOX COMPONENTS Tube Tube Part Number Length Description Part Number Length Description Brass Thru-Tee Assembly with Tee Vent Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Dual and Shield. Stainless steel tube. For 31317-03 3.50” 31317-03-S 3.50” Tire Applications. Replaces 31315-03, Super Single Tire Applications. Replaces 31316-03. 31315-03-S, 31316-03-S. Brass Thru-Tee Assy. with Tee Vent and Brass Thru-Tee Assembly with Tee Vent 31317-00 4” Shield. Stainless steel tube. For Dual Tire 31317-00-S 4” and Shield. Stainless steel tube. For Applications. Replaces 31316-00. Super Single Tire Applications. Brass Thru-Tee Assembly with Tee Vent Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Dual 31317-04-S 5” and Shield.