Recycling International the Go-To Source of Global Recycling Information of Global Recycling the Go-To Source
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Recycling International The go-to source of global recycling information of global recycling The go-to source Diversification a must for paper recyclers Country report: Thailand Chill wind blows through end-of-year trading All in the family Germany’s Schuy Recycling looks to the future recyclinginternational.com | January/February 2019 01_frontcover.indd 1 23-01-19 11:02 .Built to last SHEARS | BALERS | SHREDDERS 70+ YEARS IN THE SCRAP METAL INDUSTRY .Robust .Powerful .Reliable .Versatile [email protected] www.lefort.com PubTraxx-EN_230x300.indd 1 21/01/2019 11:16:20 EDITORIAL The scrap feeling that really matters Happy New Year! to build up a healthy business and keep that business within the family. It is I may be long overdue sending you best about entrepreneurship. It is about tak- wishes but this happens to be our first ing responsibility: companies that play issue of 2019. an important role in local society by pro- Hopefully, you have had a fantastic start viding jobs and income. And of course it of the New Year. I began mine with a is about family pride. facility tour. Metal scrap recycler Michael Schuy Recycling is no different. In jeans Schuy of Germany had invited me to and leather boots, Michael Schuy proud- visit his headquarters and main yard ly showed me around his 80 000 M2 near Frankfurt. operations. The scrap yard is his home Schuy is a third generation recycler and and it will be home for the next genera- Schuy Recycling is among the biggest tion to lead the business. Schuy’s daugh- privately owned scrap businesses in the ters Jacqueline and Charlène and his son country. To get an idea, the Schuy Group Lucien are eager to take over and con- handles some 120 000 tonnes of ferrous tinue the family business for at least the scrap per year and turnover approaches next couple of decades and beyond. EUR 40 million. This year, the company I wish them the very best. And I wish all celebrates its 100th anniversary. What of you a healthy and prosperous busi- started very small in 1919 is today a ness year. modern and innovative enterprise. What PS: At the time of writing I am on my has not changed is the company DNA: way to Dubai and south India for more down to earth and hard working. company visits. You will read all about In a time of major consolidation them in our March/April issue. through company acquisitions, not least in the recycling industry, it is good to see that there are still fami- Martijn Reintjes ly-run companies whose ambition is Chief Editor, Recycling International Recycling International Editorial Informaticaweg 3 +31 (0) 88 29 44 800 7007 CP Doetinchem [email protected] The Netherlands [email protected] Advertisements +31 (0) 88 29 44 739 +31 (0) 6 556 899 47 [email protected] recyclinginternational.com | January/February | 2019 3 03_viewpoint.indd 3 23-01-19 16:27 10 -11 April 2019 Register for the leading plastics recycling conference and exhibition in Europe! This free-to-attend conference and exhibition has firmly established itself as the focal point of plastics recycling in Europe. Along with these can’t-miss speakers, the biggest names in recycled materials, recycling machinery and services will be on display. KARLHEINZ HAUSMANN THORSTEN LEOPOLD GIAN DE BELDER Global TS&D Fellow Head of International Packaging Principal Scientist - Packaging R&D Dow Europe GmbH Development Home Care Procter & Gamble Henkel AG & Co. KGaA Also included in the speaker line up: PER STOLTZ GILONNE TRAUB HELMUT MAURER Head of Resource and Waste, Senior Research Analyst, Senior Expert - Chemicals Sustainability Group New Plastics Economy European Commission IKEA Ellen MacArthur Foundation To see the latest conference programme, exhibitor line up of over 100 companies and book your free entry go to: CONTAC T: Matt Barber | [email protected] Organisers Event Supporters established 1987 IN THIS ISSUE INTERVIEW: FRAZER BARNES Worldwide production of carbon fibre is expected to reach 140 000 tonnes in the early 2020s, up from less than 20 000 at the start of the millennium. Frazer Barnes, managing director of recycling firm ELG Carbon Fibre, shares his view on this rapidly evolving market. 6 COUNTRY REPORT: 18 THAILAND Business is good; our shredder sales are booming, reports Alessandro Menocci, ceo of Danieli Centro 32 Recycling. Recycling International met up with the Danieli team in Thailand - a growing recycling market HIGHLIGHTS FROM that has to deal with 27 million POLLUTEC tonnes of end-of-life materials every Over 70 000 visitors and exhibitors year. from 130 different countries flocked to France for the latest edition of the COVER STORY Pollutec trade show. It hosted many Michael Schuy is the third generation innovative solutions, such as a dedi- owner and managing director of cated recycling system for aerosol Schuy Recycling. In 2019, the compa- cans developed by DeSpray. ny celebrates its 100th anniversary and daughter Jacqueline and son Lucien are being prepared to take over. 28 Recycling SECTIONS International Viewpoint: 3 Non-Ferrous: 48 Trends & Updates Part 1: 8 Plastics: 51 The go-to source of global recycling information Trends & Updates Part 2: 38 Paper & Textiles: 52 In the Lab: 54 Beck’s: 55 And also... Buyer’s Guide: 56 Paper & Plastics Prague highlights: 12 Diversification a must for paper recyclers Events: 58 DHZ AG’s fine metals expertise: 16 Country report: Thailand Next issue 59 Ecomondo report: 24 Chill wind blows through end-of-year trading Preview e-scrap conference: 26 Market reports All in the family Ferrous: 42 Germany’s Schuy Recycling looks to the future Nickel & Stainless: 46 recyclinginternational.com | January/February 2019 01_frontcover.indd 1 23-01-19 11:02 recyclinginternational.com | January/February | 2019 5 05_inthisissue.indd 5 23-01-19 16:34 AUTHOR Kirstin Linnenkoper Tapping into the growing world of carbon fibre Worldwide production of carbon fibre is expected to reach 140 000 tonnes in the structured programme of developing cured laminates are significantly thick- products for the compounding and er than other carbon fibre applica- early 2020s, up from less than 20 000 at the start of the millennium. Frazer composites industries, rather than tions, so proving that the fibres could relying on other companies to step be recovered from these materials Barnes, managing director of recycling firm ELG Carbon Fibre, shares his view on into the industry and take on this without degrading them was very work.’ important.’ this rapidly evolving market. A LOT CAN HAPPEN IN THE HOW IMPORTANT IS IT FOR RECYCLING INDUSTRY IN ONE RECYCLERS AND MANUFACTUR- HOW EXACTLY DOES ELG the original fibre with all residues YEAR. HOW DO YOU LOOK BACK ERS TO COLLABORATE? CARBON FIBRE PROCESS THE removed. Products we have created ON 2018? ‘Extremely important. Based on our MATERIAL? range from non-woven mats to carbon 2018 was notable as products for both work with Boeing and a couple of ‘We use a patented furnace process fibre pellets. From a cost and fibre the compounding and composites other large carbon fibre waste pro- called ‘continuous pyrolysis’ to con- quality standpoint, this is the most industries went into series production. ducers, it is achievable and we have vert the reclaimed fibres. This involves commercially viable process for car- Alongside that, we made progress on some very good partnerships that the thermal removal of resins in a con- bon fibre recycling.’ several R&D projects and we conclud- demonstrate this. The challenge trolled environment at temperatures ed a major supply agreement for comes with smaller manufacturers of in the range of 400-650°C. This pro- CARBON FIBRE STILL REPRE- feedstock with Boeing. This special carbon fibre reinforced plastic (CFRP) cess is optimised for different types of SENTS A NICHE MARKET. WHAT project covers excess carbon fibre where the material streams are less feedstock and results in clean fibres IS YOUR TAKE ON THE SITUA- from 11 Boeing airplane manufactur- stable and effective segregation of that have very similar properties to TION RIGHT NOW? ing sites and will reduce solid waste CFRP wastes can be more difficult. ‘The market today is strong, with dou- by more than 450 tonnes a year. Another challenge is collection at the ble digit annual growth still being Combined with our other feedstock end-of-life stage, particularly with achieved and forecast to continue for supply agreements, the Boeing deal regard to consumer goods (mainly some time. Historically, the industry allows us to provide long-term com- sporting goods) using CFRP.’ has seen new applications drive major mitments to our customers who are expansions - most recently wind ener- using recycled carbon fibre products. WHAT WOULD YOU SAY IS THE gy and commercial aerospace. The BEST APPLICATION FOR RECY- expectation is that developments in PLEASE GIVE US MORE DETAILS CLED CARBON FIBRES? automotive (including hydrogen and ON YOUR PARTNERSHIP WITH ‘To date, I would say that applications CNG tanks) and electronics will boost BOEING. in the compounding industry are most demand significantly. As very little ‘We have been working with Boeing important. Recycled carbon fibres pro- waste is recycled, there is a huge for several years, with the initial work vide the same or better performance potential for this industry to expand, focused on the feasibility of recover- than virgin carbon fibres in thermo- especially given the developments ing fibres from both the cured and plastic compounds. From a sustain- showing how recycled fibres can be uncured manufacturing waste. Over ability point of view, the use of recy- returned to use.’ the course of 18 months, we managed cled fibres with a much lower environ- to save nearly 700 tonnes of carbon mental impact than virgin makes a lot TO DATE, WHAT ARE YOUR BIG- fibre, which was cleaned and sold to of sense as the fibres are already GEST COMPANY MILESTONES? companies in the electronics and short.