A Review on Analysis and Design of Electromagnetic Pump
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Resincap Journal of Science & Engineering Volume 1, Issue 1, February 2017 A Review on Analysis and Design of Electromagnetic Pump Miss. Pallawi C. Dekate Prof. S.M. Kulkarni Pursuing ME (EPS) in P.E.S College of Engineering Associate Professor, department of Electrical Engineering, Aurangabad P.E.S College of Engineering Aurangabad [email protected] [email protected] ABSTRACT electromagnetic pump. One such pump had been Liquid metal loops are used for heat removal and for the study successfully designed and is operating at our lab at BARC. of certain magneto fluidic phenomenon like MHD (Magneto- 2. ELECTROMAGNETIC PUMPS Hydro Dynamic) effects. These loops operate at high In 1907 Northrup developed a hydrostatic pressure of several temperatures and carry fluids that are invariably toxic in inches of water via the interaction of a 600 ampere current nature. To ensure the purity of fluid in a closed loop and a magnetic field in mercury. He postulated that this effect application, non-intrusive electromagnetic pumps are used. could be utilized in an ammeter for measuring large currents. We have designed and analyzed a prototype electromagnetic The movement of a liquid metal by using a sliding and pump to be used in mercury loop for carrying out various rotating magnetic field was proposed by Chubb in 1915. studies. This Electromagnetic pump is designed using Bainbridge tested an alternating current conduction pump in permanent magnets which are mounted on the periphery of 1926. Einstein and Szilard proposed an annular linear the rotor, driven by a DC motor. The liquid metal flows in a induction pump for use with alkali metals in 1928. Several semi-circular duct surrounding the rotor. The paper brings out working models of this pump rated at about 2 kw were the qualitative and quantitative analyses of the pump as operated with mercury and liquid alloys of sodium and function of magnetization of the permanent magnets, the potassium. The design equations for this type of pump using speed of rotation of the pump and magnet pitch. This liquid bismuth were presented in a report by Feld and Szilard electromagnetic pump has been developed and is running in 1942. The flat linear induction pump is only one of many successfully in our lab at BARC. types of electromagnetic pumps for liquid metals. The principal of operation is the same for all electromagnetic Keywords pumps. It is the source of the current and magnetic field that Electromagnetic pump, liquid metals, permanent changes. Electromagnetic pumps can be divided in two main magnets, MHD. categories; they are the conduction pumps and the induction pumps. Conduction pumps may be operated either on alternating or direct current. Either type pump may be 1. INTRODUCTION identified by the electrodes, brazed to the pump duct wall, Electromagnetic pump is used for driving liquid metals in which supply the current from an external source to the liquid various industrial and research set ups. Liquid metals are metal. Conduction pumps have one primary advantage over invariable toxic and are mostly operated at high temperatures. the other electromagnetic pumps; they can be used to pump Loops used for the study of corrosion and MHD studies need even the typical heavy metals such as bismuth or mercury to maintain liquid metal purity within tight limits. with high resistivity, high density, and high viscosity. The Electromagnetic pumps provide nonintrusive method for current flowing through the liquid metal may be made as large driving liquid metals in loops. Mechanical seals are not as is necessary to overcome the effects of the heavy metals. required in these pumps; hence their chances of failures due to The biggest disadvantage of these pumps is the requirement of high temperatures and wear/tear get eliminated. extremely large currents, usually several thousand amperes at Electromagnetic pumps for liquid sodium loops are designed voltages of one or two volts. A direct current conduction using electromagnets and flow is maintained in pipes. pump can be operated either with a permanent magnet or an Electromagnetic pumps can also be designed using MHD electromagnet to produce the magnetic field. The phenomenon. Both these EMP are similar to conventional disadvantage of the awkward excitation requirements, as linear pumps material. mentioned earlier, is partially overcome by the use of a The EMP presented in this paper is similar to conventional relatively efficient homopolar generator with liquid metal centrifugal pump. Its key components are rare earth brushes. The use of conventional rectifiers is not permanent magnets. Rotor, DC motor, semi-circular duct and recommended for the larger pumps since they are inefficient, CRNGO backing iron. Permanent magnets bars are fitted on bulky, and expensive. Another requirement (and not always a the periphery of rotor and magnetized alternately along the disadvantage) for satisfactory operation of a direct current radially in and radially out directions. High strength NdFeB pump is the wetting of the duct wall by the liquid metal. The magnets are used as they have large remnant flux density. A performance characteristics of the direct current conduction DC motor is used to rotate the rotor at various speeds. pump are excellent as the pump is applicable in systems Rectangular channels provide passage for liquid metal flow. requiTing wide variations in power, pressure, and flow. In CRNGO laminated magnetic steel has been used to provide efficiency too, the direct current pump is unsurpassed by the low reluctance path return path for the flux. This paper other types of electromagnetic pumps. In order to avoid the provides theoretical, analytical and practical aspects of use of a homopolar generator, an alternating current conduction pump with its associated step-down transformer is 9 Resincap Journal of Science & Engineering Volume 1, Issue 1, February 2017 sometimes used. The immediate problems encountered with this pump are: lamination of magnetic circuit to reduce eddy- Where w is rotation speed of the motor-pump assembly in currents and iron losses and thereby improve the normally low revolutions per second and N is number of magnets mounted efficiency; physically larger pump; poor power factor; and on the rotor noisy operation. The alternating current conduction pump is ( ) limited in size because the power factor decreases rapidly with size at a constant frequency. However, larger pumps may V is velocity of fluid in the channel. be built if the frequency is sufficiently lowered. Normally, the reliable step-down transformer is employed near or is part of The pressure developed by the pump is directly proportional the pump, while alternate sources of supply may be located to rotational velocity of the pump and the square of magnetic remotely. The second category of electromagnetic pumps, the flux density. Another parameter which influences the induction pumps, always has alternating current induced in maximum pressure developed is the magnet pitch. In the the molten metal by a traveling or pulsating magnetic field. present context magnet pitch refers to the angular distance These pumps are normally, with one exception, used only between magnets. The dependence of maximum pressure with the typical light metals with higher conductivities so that developed, on magnetic pitch is not straight forward. The the induced currents will be sufficiently large. A classification pressure also depends on magnet size and dimensions of the of the most common types is: rotor. For optimum performance of the pump, magnet pitch Single-phase annular should be judiciously decided. This paper also discusses the qualitative effect of magnet pitch on Lorentz force generation. Polyphase helical Polyphase flat linear 5. Use of COMSOL Multiphysics Polyphase annular linear The FEM model of electromagnetic pump is solved as a Rotating magnet quasi-static magnetic problem using perpendicular induction current vector potential included in AC/DC module of 3. THEORY COMSOL. The problem was modeled as a time varying 2- A rotating magnetic field is generated in the air-gap using dimensional problem. Analysis is carried out on a cross alternately magnetized permanent magnets oriented in the section through the axial center of the rotor of the pump. The radial direction. The magnetic field cuts the conducting metal motion between the rotor and the stator is accounted by proper filled inside the channels. This induces eddy currents boundary conditions. The PDE solved is given in (4). in the conducting metal, which thereby experience a Lorentz force, whose direction is defined by the Fleming’s left hand rule. When analyzed in cylindrical coordinate system, (4) magnetic flux has a radial component in the airgap. Lorentz The rotation is modeled using a deformed mesh application forces are generated due to the interaction between radial mode (ALE); the center part (rotor) rotates with an angular magnetic field and the perpendicular induced currents due to velocity with respect to the fixed coordinates of the stator. changing radial magnetic field. The vector multiplication of The rotor and the stator are drawn as two separate geometry perpendicular induced currents and radial magnetic field objects and concept of assembly [2] is used. Advantages of produces unidirectional Lorentz force in the azimuthal using assembly are discussed in [2]. (tangential) direction. The magnitude of Lorentz force is equal to magnitude of eddy currents multiplied by the magnitude of magnetic flux density. 4. Governing Equations Please use a 9-point Times Roman font, or other Roman font with serifs, as close as possible in appearance to Times Roman in which these guidelines have been set. The goal is to have a 9-point text, as you see here. Please use sans-serif or non-proportional fonts only for special purposes, such as distinguishing source code text. If Times Roman is not available, try the font named Computer Modern Roman. On a Macintosh, use the font named Times. Right margins should be justified, not ragged.