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Locomotive Mechanical Locomotive Mechanical EMD-567 Diesel Engine Maintenance-Mechanical EMD 645E3 Diesel Engine Maintenance- T Mechanical r Objective: The student should be able to effectively maintain the a Objective: The student will acquire knowledge of maintenance i Model 8, 12 and 16-EMD-567E diesel engines through the descrip- n tion, maintenance and service data provided and, be aware of spe- for the 8, 12, 16 and 20 cylinder Model 645E3 diesel engines and i cial tools needed in maintaining that equipment. be aware of any special tools required in the maintenance of these n Audience:Maintenance personnel, foremen or others responsible engines. Use the specifications and service data provided in the text g for the maintenance, inspection and proper repairs to the EMD-567 book in maintaining the engines and quick reference. C engine. Audience: Maintenance personnel, foremen, inspectors, or any- o one else responsible for the correct maintenance of the 645E3 diesel u Item Code Lesson Title motors. r D.1 General Information-Operation-Crankcase and Oil Pan s D.2 Cylinder Heads-Valve Grinding-Hydraulic Lash Adjusters Item Code Lesson Title e D.3 Pistons-Piston Rings-Connecting Rods DM.30A General Description-Operation-Engine Data D D.4 Cylinder Liners DM.31A Crankcase-Oil Pan e D.5 Crankshaft and Accessories DM.32A Cylinder Head and Accessories-Valve Grinding s D.6 Camshaft-Gear Train Timing-Overspeed Trip DM.33A Pistons-Connecting Rods c D.7 Blower-Air Intake-Exhaust System DM.34A Cylinder Liners r D.8 Lubricating Oil System DM.35A Crankshaft-Accessories-Main Bearing i D.9 Cooling System-Water Pumps DM.36A Crankshaft-Gear Train p D.10 Fuel System-Injectors-Timing-Testing-Filters t DM.37A Air Intake-Exhaust System-Turbocharger D.11 Speed Control-Load Regulator Pilot Valve-Setting and i DM.38A Lubricating Oil System-Oil Pumps Maintenance o DM.39A Cooling System-Water Pumps-Aftercoolers n D.12 Protective Devices DM.40A Fuel System-Injectors-Filters DM.41A Governor Item Code Required Textbook DM.42A Protective Devices BKDEM 567E Engine Maintenance Manual DM.43A Starting Systems This book not available separately. Item Code Required Textbook Easy Enroll Guide BK645E3 EMD 645E3 Turbocharged Engine Maintenance Manual Item Code Full Course Title (Includes Textbook) Price This book not available separately. D1FC EMD-567 Diesel Eng. Maint. - Mechanical $ 293.25 Easy Enroll Guide Or Choose the Lessons You Want Item Code Full Course Title (Includes Textbook) Price Textbook Fee $ 29.25 DM30AFC EMD 645E3 Diesel Maint. – Mechanical $ 308.00 Number of Lessons _________ x $22.00 = $________ Your Total Cost = (Remember to include textbook fee) $________ Or Choose the Lessons You Want Textbook: Call for availability Number of Lessons _________ x $22.00 = $________ Your Total Cost = (Remember to include textbook fee) $________ 38 [email protected] 800-228-9670 Fax: (402)346-1783 Basic Diesel Theory Locomotive Draft Gears Objective: Gain advance knowledge of the theory of modern Objective: Introduce the student to a general concept of locomo- engines and become familiar with how they work, its significance tive draft gears; their inspection and removal. Explain, the func- in a practical sense. tions of the components of draft gears; their inspection and removal. Audience: Anyone wishing to become more conversant with the Gives a detailed description for the inspection, maintenance and workings of modern engines and how they apply those forces to our reconditioning of locomotive draft gears used on the locomotives modern world. built by Electro-Motive Division of General Motors Corporation and on those built by General Electric Company. Item Code Lesson Title Audience: Carmen, apprentices, shop foremen, or anyone who DT.1 History and Development, Power Terms Defined works on locomotive draft gears or wishes to gain a better under- DT.2 Engine Efficiency and Construction, Engine Timing, standing of them. Timing Diagrams DT.3 Engine Combustion, Fuel Injection Systems and Equipment Item Code Lesson Title DT.4 Induction Systems, Lubrication, Cooling Systems DG.1 General Information-Operation and Speed Control DG.2 Maintenance-Parts Information Item Code Required Textbook Item Code Required Textbook BKDT Modern Diesel Theory BKLDG Locomotive Draft Gears - Under Revision, Please Call. Easy Enroll Guide Easy Enroll Guide Item Code Full Course Title (Includes Textbook) Price Item Code Full Course Title (Includes Textbook) Price DT1FC Basic Diesel Theory $ 107.95 DG1FC Locomotive Draft Gears $ CALL Or Choose the Lessons You Want Or Choose the Lessons You Want Textbook Fee $ 19.95 Number of Lessons _________ x $22.00 = $ ________ Textbook Fee $ CALL Your Total Cost = (Remember to include textbook fee) $ ________ Number of Lessons _________ x $22.00 = $________ Your Total Cost = (Remember to include textbook fee) $________ n o i Diesel Engine Maintenance for EMD Model 710G3 Item Code Lesson Title t DM.1A Engine Information-Service Data p i Objective:The student will become familiar with the maintenance DM.2A Crankcase and Oil Pan r information for the 8, 12, 16 and 20-cylinder Model 710G3 diesel DM.3A Cylinder Head and Accessories-Valve Grinding engines. Learn about the basic engine and common extra equipment, c DM.4A Piston Assembly and Connecting Rods s use illustrations which depict the 16-cylinder model as representa- DM.5A Cylinder Liner e tive of the location, size, and relative shape of various components DM.6A Cylinder Power Assembly D and accessories. DM.7A Crankshaft-Accessories-Main Bearings Audience:Maintenance personnel, foremen, inspectors, or anyone DM.8A Camshaft-Gear Train e DM.9A Air Intake-Exhaust System-Turbocharger s else responsible for the correct maintenance of 8, 12, 16, and 20- r DM.10A Lubricating Oil System-Oil Pumps cylinder Model 710G3 diesel engines. u DM.11A Cooling System-Water Pump-Aftercooler Easy Enroll Guide o DM.12A Fuel Systems-Injectors-Filters C Item Code Full Course Title (Includes Textbook) Price DM.13A Governor DM.14A Protective Devices g DM1AFC Diesel Eng. Maint. for EMD 710G3 $ 330.00 DM.15A Troubleshooting n i Or Choose the Lessons You Want n Item Code Required Textbook Textbook: Call for availability i Number of Lessons _________ x $22.00 = $________ BK710G3 710G3/G3A Engine Maintenance Manual – Turbocharged a Your Total Cost = (Remember to include textbook fee) $________ This book not available separately. r T 39 Fax: (402)346-1783 800-228-9670 [email protected] T Diesel and High-Compression Gas Engine Fundamentals r a Item Code Lesson Title i Objective:The student will receive complete clarification of the n diesel engine, its stationary parts and an explanation in simple DH.1 Distinguishing Features of Diesel Engines-What a i terms of the major moving parts and their lubrication. Basic terms Diesel Engine Is n of physics and engineering, fuel systems, engine power and rat- DH.2 Basic Construction of a Diesel Engine-Classification of g ing performances, testing, instrumentation, maintenance and trou- Diesel Engines bleshooting and auxiliary systems. DH.3 Stationary Parts-Frames, Cylinders and Heads- C Major Moving Parts o Audience:Carmen, apprentices, shop foremen, students of diesel DH.4 Lubricating the Diesel-Basic Terms of Physics and Engineering u engines, diesel mechanics and others wanting a good basic under- DH.5 Heat and Combustion-Oil and Gaseous Fuels r standing of the diesel engine, its components and how it works. DH.6 Engine Power and Fuel Consumption-Engine Rating s DH.7 Intake and Exhaust Systems-Scavenging and Supercharging e Injecting Fuel Easy Enroll Guide DH.8 Burning the Fuel-Governing D Item Code Full Course Title (Includes Textbook) Price DH.9 Diesel Engine Testing, Instrumentation and Designs-High e Compression Gas Burning Engines s DH1FC Diesel and High Compression Gas Engines $ 260.75 DH.10 Auxiliary Systems-Operation and Maintenance c r Or Choose the Lessons You Want i Item Code Required Textbook p Textbook Fee $ 40.75 BKDH BK Diesel and High Compression Gas Engines t Number of Lessons _________ x $22.00 = $ ________ i Your Total Cost = (Remember to include textbook fee) $ ________ o n GE Dash 8 Locomotives–Mechanical and Electrical Item Code Lesson Title DS.1 Introduction Objective: The student will study the principles of maintenance DS.2 Diagnostic Display Panel-Level 1 on General Electric 1987 Series-8 Locomotives and learn about any DS.3 Diagnostic Display Panel-Level 2 special tools required to properly maintain GE locomotives. Be DS.4 Engine Support Systems aware of warnings, cautions, or hazards and additional clarifica- DS.5 Locomotive Electrical Systems Operation and Locomotive tions when performing maintenance. Engine Overspeed System DS.6 Nose, Operator, Dynamic Braking, Engine and Radiator Audience:Maintenance personnel, foremen, inspectors or anyone Cab Equipment responsible for the maintenance of GE DASH 8 Locomotives. DS.7 Locomotive Alternator Blower, Removal and Installation, Locomotive Equipment Blower 1, Air Compressor Removal and Installation Item Code Required Textbook DS.8 Victaulic Couplings, Radiator Removal and Installation of Locomotive Radiator Fan BKDS BK GE Dash 8 Locomotive Service Manual DS.9 26L Air Brake System, Air Supply System and Air This book not available separately. Compressors DS.10 Trucks Easy Enroll Guide DS.11 Traction Motors Running Maintenance, Traction Motors Item Code Full Course Title (Includes Textbook) Price Installation and Removal DS.12 5GMG186 and 5GMG187 Alternators, Load and Insulation DS1FC GE Dash 8 Locomotives-Mech.
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