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Making World-Class Performers Also Available in China, Taiwan, Singapore, Malaysia, Thailand & Hong Kong Malaysia, Singapore, Taiwan, Also Available in China VOL 11 | DEC 2019 | ` 100 www.industr.com/en EFFICIENT MANUFACTURING IN PURSUIT OF EXCELLENCE Making world-class performers Also available in China, Taiwan, Singapore, Malaysia, Thailand & Hong Kong Malaysia, Singapore, Taiwan, Also available in China, FOCUS Medical Machining P. 36 EM - Interview EM - Interview Vikram Kirloskar, Deepak Jain, SPECIAL FEATURE Manufacturing & Vice Chairman, Toyota Kirloskar President, ACMA Motor & President, CII (p. 26) CMD, Lumax Industries (p. 28) Data Analytics P. 55 Rittal-AD4-EM-216X279mm+3MM-MAY2019.pdf 1 15 - 05 - 2019 16 : 13 : 52 C M Y CM MY CY CMY K LEADERS of INNOVATION Advanced Threading Solutions External Thread Turning Toolholders with Two High Pressure Coolant Outlets Innovative Grooving & Turning Solutions VG-Cut Complete Range of Turning Solutions Deep Grooving, Threading, Parting Off, Boring and Face Grooving VARGUS INDIA VARGUS Ltd. Unit Nos. 16 & 20, 1st Floor Pune - Nasik Highway, Tel: +91 9011553000 [email protected] Mega Centre Chakan, Pune - 410501 [email protected] www.vargus.com EDITORIAL Being world class!!! During my recent visit to China, the most noteworthy quality I observed among AUTOMATION & DIGITISATION people was the willingness to reach the end-goal at any cost, followed by punctuality, smart work and perfection. No wonder, a goal-oriented spirit inherent to every Chinese person along with sheer determination and diligence has helped the country to be an economic superpower. Their rapid development over the last decade is not INTERNATIONAL because of their technological advancement, but it’s attributed more towards world class work performance and the Chinese culture work ethic of the locality. When it comes to manufacturing, the world class work performance becomes AUTOMOTIVE even more important. To qualify as world class, a manufacturing organisation has to demonstrate outstanding performance on both productivity and quality measures, MANUFACTURING which will come from pursuance of best practices in manufacturing. China is the best example to look up for, in this case. SUMMIT 2020 The Cover Story in this issue brings you an eye-opening discussion on what separates world class performers from others and what are the preparations and practices required to become a world-class player. An interesting read, check it out… Manufacturing Excellence I would also like to specially recommend two big interviews in this issue – with Technology Innovations Vikram Kirloskar, President, CII & Vice Chairman, Toyota Kirloskar Motor and Deepak Jain, President, ACMA & CMD, Lumax Industries, who share their views 24-25 June, 2020 on the economic revival in the current situation, developments in the EV area and how to drive change to stay relevant to customers. Have a look! Gurgaon, Haryana, India No matter what sort of year you have had, you still have the opportunity to end this year with an upbeat attitude and start the New Year on a positive note! Best wishes!!! For Delegate Registration, Sponsorships, Paper Presentations & other details, contact: Shekhar Jitkar Publisher & Chief Editor Dhiraj Bhalerao (West & South) [email protected] [email protected] +91 9820211816 Raghavendra Rao N K Dhand Vineet Seth Senior Vice President CMD, Managing Director Manufacturing & Micromatic Grinding Mastercam India Sagar Tamhane (North) Process Consulting Technologies Frost & Sullivan Sonali Kulkarni [email protected] Dr P N Rao President & CEO Satish Godbole Professor of Manufacturing Fanuc India +91 9820692293 Vice President, Technology, Department of Motion Control Div Technology, University of Dr Wilfried Aulbur Siemens Ltd Northern Iowa, USA Managing Partner Roland Berger Pvt Ltd Alok Kumar (Bangalore) Dr N Ravichandran Dr K Subramanian [email protected] Former Executive Director President, STIMS Institute, Dr Ravi M Damodaran Lucas-TVS USA Chief Technology Officer +91 8861009443 Chief Mentor, Training Advisor, IMTMA Greaves Cotton EDITORIAL ADVISORY BOARD EDITORIAL ADVISORY UCAL Fuel Systems Overseas Partner: China, Taiwan, Hong Kong & South-East Asia EM | Dec 2019 5 CONTENTS Market Management Focus 10 NEWS INTERVIEW MEDICAL MACHINING 26 “India needs to adopt design 36 Dynamic motion empoweing 14 “Sustainability is no & development technology medical machining longer a mere choice” for EVs” The article explores how the CAD/ Interview with Shankar Karnik, Vikram Kirloskar, CAM solution by Mastercam has GM – Industrial Lubricants, Vice Chairman, added great value to medical ExxonMobil Lubricants Toyota Kirloskar Motor; machining for various companies CMD, Kirloskar Systems; START-UP President, CII 15 “It’s important to understand the value of digital from the 28 “Focus on sustainable and LEADERSHIP INSIGHTS very beginning” localised manufacturing” 16 “Surroundig oneself K K Kaushik, Deepak Jain, with the best talent” COO, President, ACMA; Michael Dell, TechNEXA Technologies Chairman & MD, Lumax Industries Founder, Dell Technologies VIEWPOINT 30 Digital revolution driving automation CII recently hosted the ‘Smart COVER STORY Manufacturing Conclave’ in Pune, 18 Making world-class performers India, under the theme ‘Digital by The Cover Story examines what really seperates default’. Inspired from it, EM world-class performers from everybody else reached out to the speakers of the and also takes a deeper look at the significance event for their concise opinion on of deliberate practice, its impact on lean the topic of digitalisation, its implementation, why it’s important to begin impact on the industry, on the journey towards a goal early on, along with customer experience and the future some noteworthy examples of peerless that one should work towards performers and what directed them to reach their matchless positions EM – the only industrial magazine in India that offers a three-dimensional perspective on technology, market and management aspects of manufacturing SUBSCRIBE TO ET EFFICIENT NOW! GET EFFICIENT NOW! SUBSCRIBE TO 6 EM | Dec 2019 [email protected] | www.efficientmanufacturing.in | Ph.: +91 20 6640 5754 CONTENTS Technology New Products GEAR CUTTING INDUSTRIAL BEARINGS 40 Grinding special gearings: 52 Bearing killers: Analysing 58 Industrial PC; EtherCAT Shifting the boundaries of conditions affecting the bearings technology with gigabit; what’s possible The second part of the article Progressive flow controller; The case study elaborates on how investigates how one can avoid Stewing ring bearings Zörkler procured a new multi- overloading and improper handling fuctioning machine and how it has and installation in order to extend the 59 Slide rings / wear rings; helped in achieveing convenient, life of bearings Integrated gripping system; precise machining of complex Mini end mill series; special gearings 3D Printer for medical devices LOGISTICS & SUPPLY CHAIN SPECIAL FEATURE 44 Supply Chain 4.0 – The next- 55 IoT & data analytics – generation digital supply chain Catalyst of the smart factory Columns The article explores the enormous Many traditional challenges, such as changes supply chain and logistics have increasing costs, unplanned downtime, 05 Editorial undergone, its trends, obstructions and Quality Control (QC) continue to 06 Contents the transformation it can bring into hamper progress for manufacturers. 08 Guest Editorial one’s management system The article throws light on the equation 60 Highlights – Next issue of how IoT plus data analytics equals 60 Company index CAD-CAM smart manufacturing 48 Increased CAM programming capability The case study discusses how C&S Machine and Manufacturing Corporation turned to ESPRIT, to bring about efficiency and get over any kind of limitations EM – the only industrial magazine in India that offers a three-dimensional perspective on technology, market and management aspects of manufacturing SUBSCRIBE TO ET EFFICIENT NOW! GET EFFICIENT NOW! SUBSCRIBE TO EM | Dec 2019 7 [email protected] | www.efficientmanufacturing.in | Ph.: +91 20 6640 5754 GUEST | EDITORIAL Sagar Amlani VICE PRESIDENT – PVC COATING DIVISION, FENOPLAST COMMENTS & COMMENTARY In business, productivity is efficient at picking wild berries; but if with the organisation’s performance. frequently referred to as the amount of they’re poisonous you’re not being very This problem has appeared in a short output per unit of input. When one does effective. On the other hand, picking time and because of good efficiency something as efficiently and effectively as nutritious berries might be effective, but and bad effectiveness, this view brings- possible, he is being productive. It can doing so by choosing only the large ones in short-lived profitability. Also, on the also help firms to follow their mission, and removing them from the bush one contrary, emphasising on effectiveness vision, policies, objectives and targets. at a time might not be the most efficient and disregarding efficiency may lead to Likewise, it enables them to identify their way of doing it. ‘unprofitable growth’ that happens in weakness and strengths along with the Losses Quadrant (B) & (D). In addition, opportunities and threats evolving from in the second Losses Quadrant (B) & (D), High Losses Golden the market, which is another reason as to Quadrant Quadrant the goals of organisations are obtained why productivity is pivotal. (B) (B) but not with the same resources; organisation in order to achieve their Dark Losses Companies asses their weak spot Efficiency goals, should allocate more resources Quadrant Quadrant
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