Company Presentation 2

COMPANY PRESENTATION 2

KD Maskinfabrik. Danish Wastewater Equipment. Danish Wastewater Consult. Storm Flood Protection. Raingates.

KD Industribejdsning Syd.

Contents

► Preface mv...... 3

► KD Maskinfabrik ...... 4-5

► Danish Wastewater Equipment ...... 6-7

► Selection of KD products...... 8-9

► Danish Wastewater Consult...... 10

► Storm Flood Protection...... 11

► KD Industribejdsning Syd �� 12-13

► Raingates...... 14-15

► Company Adresses etc. �� 16 Preface Since Kaj Dalgaard Smede & Maskinværksted was founded in December 1964 the KD name has been the quintessence of “quality”. Today, KD-Group consists of a number of companies all built according to the same principle: ”quality”, and the well-known family spirit exists throughout the entire group, a deal is a deal; to us this is ”quality” at the agreed deadline and price.

Today, KD Group, which is headquartered in Vejle, consists if the following companies: • KD Maskinfabrik. • KD Industribejdsning South with a pickling center in Kolding. • (DWE) Danish Wastewater Equipment. • (DWC) Danish Wastewater Consult. • (SFP) Storm Flood Protection. • Raingates

To KD sustainability is a key word; this applies to employees, the internal and external environment, but also to our goal for a cleaner earth for us all! I hope you will enjoy reading about KD Group!

Peter Dalgaard

KD´s services and product specifications can be downloaded from the internet and are also available as paper brochures: www.kd-group.dk At the moment DWE brochures are available in 10 languages.

Examples of brochures:

Planforsænket dæksel egreret aflastningsfjeder er sket ud fra

Hængsel integreret med aflastningsfjeder Ideen til at konstruere et hængsel med int følgende kundebehov. monteret direkte på karm.

gges direkte på betonkantang. uden udsparring. Seks fordele: • Nem betjening ved åbning af låg – hængsler 90 tons. • Nem installation – dæksel kan læ • Låg føres lodret på plads i ramme. • Fjederkraft justeres ved integreret møtrik og gevindst . • Åbnekraft: 8-12 kg. reret i hængslet, opnås en stabil • Belastning: efter kundens ønsker, fra 200 kg op til CMF KD 40

reducerer åbningskraften til et minimum Ved at indbygge fjedre og placere dem cent lågvandring, der raingates(Continuous Membrane Filtration)

Maskinleverandør

Afspærringsspjæld KD 05.1/05.2

Miljøpartner

KD 30型转鼓浓缩机 Stainless Grit Separator Model KD 01

Сито с изгибными брусками, модель KD 14 Supplier ENVIRO-TEC

Facts om

Bejdsning af

rust- og syrefaststål Dit seriøse bejdsecenter Mobilbeizen

Why pickling?

3 KD Maskinfabrik

KD Maskinfabrik was established in 1964, and today it Technical department is among the largest providers of machinery in Denmark KD Maskinfabrik (DWE) currently employs 8 employees in for both municipal and industrial waste water treatment the technical department; the department consists of the plants. following: Today, we manufacture a very comprehensive line of Engineers, machine technicians, industrial designers as mechanical equipment for waste water treatment plants, well as a graphic designer/DTP. from inlet to outlet. All drawing work is performed in 2D with Autocad 2010 or in 3D with Inventor. KD Maskinfabrik (DWE) continuously sends employees for relevant supplementary training in order to ensure up-to-date knowledge. The technical department is fluent in Danish as well as written and spoken English, German, Latvian and Russian. Production KD Maskinfabrik (DWE) currently employs 2 people in production planning: the production manager and a production coordinator, the latter is also the quality coordinator. The production department is fluent in Danish as well as written and spoken English and German.

Scraper Bridge KD 16, Hillerød WWTP.

High product quality is crucial to KD Maskinfabrik. Our products live up to stated quality requirements with regards to look, functionality and service life. The workmanship is solid and is carried by a high level of professionalism, a critical approach to the work and personal responsibility for the individual product.

KD Maskinfabrik´s products are created in close collaboration with our customers. Thus, we work with a close dialogue with our customers to ensure the optimum solution. We are quick to adjust, both in terms of Production Hall. production and advice. We want to have a short reaction time and flexibility – and we do. Supervisor Supervisor consists of 4 employees at the moment with many years of experience in supervising (installation and service) KD products both in Denmark and abroad. Our supervisors are fluent in Danish as well as written and spoken English and German.

WWTP 70 %

Concrete Industry 20 % Subsupplier word 10 % Sludge Drier.

4 Besides products for waste water treatment KD Example: Maskinfabrik also works with these areas: SPX Flow Technology in Kolding where KD manufactures, surface treats and stocks guide and header beams which Products for the concrete industry are part of SPX´s production of heat exchangers. Over the years, KD Maskinfabrik has collaborated closely with Centrum Pæle A/S Vejle. Since the middle of the 1960s, Centrum Pæle has manufactured prefabricated concrete foundation piles, and today it is part of the Per Aarsleff group. Through the years, we have worked as a sparring partner and have participated in the development of large parts of the production.

Gasometer, Vejle WWTP.

Moulds for foundation piles.

Development/production Petrol pumps for Texaco MPD (multi product dispenser). Pumps which are used at basically all petrol stations in the world today.

Guide beams and girdes.

Bioethanol/Biopress In collaboration with Inbicon KD has developed a press for the production of bioethanol. This collaboration has meant that MPD Petrol Pumps. KD has entered into a preferred Gasometer 500 m³ partnership For Vejle Rensningsanlæg; the gasometer is projected agreement with and manufactured by KD Maskinfabrik. The gasometer Inbicon. is Ø15 metres in diameter and 4 metres high, and is Today, we are at a constructed as a self-supporting dome structure made capacity of 5m^3 from acid-resisting steel, weight with ballast: app. 40 tons. per hour.

Subsupplier work For many years, KD Maskinfabrik has worked as a subsupplier for leading Danish and foreign industry customers. Our interest is to be the “A” supplier with close collaboration between the companies.

5 Danish Wastewater Equipment was established in 1995 our customers to ensure the optimum solution. Danish and is an international sales, service and consultancy Wastewater Equipment is quick to adjust, both in terms of company. We manufacture a wide variety of machinery for production and advice. We want to have a short reaction waste water treatment plants from inlet to outlet. time and flexibility – and we do.

The parent company, KD Maskinfabrik, has worked for Besides supply and mounting of mechanical equipment municipalities, the industry and consulting engineering we can make detailed designs, plans and capacity companies for more than 40 years with projecting, calculations in order to give the most optimum financial manufacture and mounting of machinery for waste water operation conditions possible. treatment plants both at home and abroad. This has given the company a knowhow which makes it Furthermore, we can offer an after-sales service where possible for us to solve almost all tasks. we guarantee delivery of spare/wear parts within max. 24 hours.

Interactive worldmap with references. Product quality is essential Our products live up to stated quality requirements with Danish Wastewater Equipment has references all over regards to design, functionality and service life. The the world, and today it is represented in many different workmanship is solid. The products are carried by a high countries. At www.dwe.dk there is an interactive world level of professionalism, a critical approach to the work map where it is possible to click and see which countries and personal responsibility for the individual product. we have sold products to.

Our products are created in close collaboration with our customers. Thus, we work with a close dialogue with

KD 03 Shaftless Screw Compactor & KD 33 Step Screen. Latvia, Rezekne WWTP. Supervisor. 6 Belarus, Brest WWTP. Tunesia, Mornag WWTP.

Hilllerød WWTP. Lundtofte WWTP.

Dom. Republik, Corasann WWTP.

Egå WWTP.

References.

7 Selection of KD products

KD 32 Midirotor

KD 37 Polymer unit

KD 29 Flocculator

KD 02 Shaftless conveyor

KD 05.7 Stop Logs

8 Selection of KD products

KD 22 Grit and Grease Travelling Bridge

KD 41 Aerostrip Diffuser

KD 28 Static Inline Mixer

KD 14 Curved Bar Screen KD 16.19 Runway Brush

9 Danish Wastewater Consult’s - DWC´s primary jobs are consulting services in connection with waste water treatment and all its facets.

Danish Wastewater Consult can offer everything from minor consulting assignments to design of complete treatment plants for both municipal and industrial waste water both at home and abroad.

Our goal is to make things simple and functional, thereby ensuring the most value for money. Our employees all have many years’ experience within their individual fields of expertise.

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10 SFP is a newly developed and with patent pending way to protect against flooding, whether it concerns securing a river cliff or coastlines.

Foundation piles SFP is based on a foundation consisting of a pre-cast foundation concrete pile available in length and size according to requirements for protection height and bed conditions.

The advantages of the foundation pile are that it ensures a strong, maintenance-free and stable foundation without destroying or changing the natural cliff or fauna. At the Mounting of steel posts. same time it is relatively simple to make such a foundation from either land or water which again ensures that the The steel posts are available in various standard types for local environment is treated as gently as possible. use in corners and angles.

Aluminium planks sealing strips Aluminium planks are available in various types depending on protection width and height.

Sealing strips against earth, concrete or other surface are available in various materials/designs. SFP is available for protection against a height of water of up to 3 meters, if higher is needed it can be custom- made. As standard SFP offers two types of protection, one for a max. protection height of 2 meters and one for a max. protection height of 3 meters.

Foundation. After the pile is rammed into the ground an anchoring tube must be cast, this tube is made from stainless steel Aisi 316, the tube is cast with special concrete.

After the tube has been cast it is covered by a ”cover plate” made from red brass, this ensures that the cast tube is dry and both parts are very corrosion-resistant!

Steel posts In case of flood warning the high water protection is mounted, it consists of specially designed steel posts and specially designed aluminium planks. Steel posts are fitted to the concrete pile and then the gap is filled out with specially designed aluminium profiles which are locked after mounting. After flood warning has been cancelled the protection can be taken down and put in storage until next time, then only the top of the foundation pile will be visible in the landscape. Mounting of wall.

11 KD Industribejdsning SYD

KD Industribejdsning was established as part of KD Ma- spray with a passivation liquid or vegetable oil, which will skinfabrik in 1992. The reason was that KD Maskinfabrik, further improve the resistance of the surface. who primarily manufactures machinery for municipal and industrial waste water treatment plants, was faced with an increasing demand for handling and surface treatment of stainless steel, separate production sections for stainless/ black steel, increasing demands for root gas covering, etc.

Capacity Bejds Syd

Souer: L:10 × B: 3 × 2,5 m

Lifting Capacity: 10 tons Dip pickling.

Why pickling? The purpose of pickling is to remove oxidation on the surface. Oxidation may come from welding and tacking, but may also come from cutting or other similar applications. The pickling will remove the oxides and the dechromed layer directly underneath the oxides.

Who can benefit from pickling? All companies who manufacture or process stainless steel items.

Dip pickling. Spray pickling Items which are too large to be lowered into vats are spray pickled. This is performed by spraying a pickling solution with binder and indicator dye on the item. Depending on the steel’s alloy and material thickness the Item before pickling. Item after pickling. pickling time will be 3-4 hours. Dip pickling After the reaction time the item is high-pressure washed In order to get a nice and durable surface it is necessary in order to make it completely clean. to remove all impurities, not least oxidation at welds and All this is performed at our pickling centre where the acid cut edges, and to restore the oxide layer. The absolute and waste water is collected and processed in an internal best way to do that is with dip pickling where the proces- treatment plant. sed item is dipped into a vat with pickling solution. Depen- ding on the steel type the surface will be completely clean Mobile pickling after 1-2 hours. After this, the item is moved to a rinsing Some items are so big that it is neither profitable nor pos- vat with water, and finally a thorough high-pressure sible to transport them to the pickling centre. These items washing is performed. As an extra treatment we also offer can be pickled with a mobile facility. We will take the con- taminated water with us to be treated in our waste water treatment plant, after which it can be reused. 12 trol system which consists of receiver, process and final control. This ensures optimum quality for the customer.

Environment It takes responsibility to work around vats containing 60,000 litres of acid. Therefore, our modern pickling centre is designed in collaboration with environmental regu- latory authorities and the Danish Working Environment Service. We have also made sure that neither people nor the surroundings are influenced in a detrimental way. Among other things, the pickling centre is equipped with very powerful ventilation. There is also equipment for Spray pickling. collecting and neutralising the acid residue and heavy metals which are inevitable in connection with the pickling process. All waster water is led to our own treatment plant and is reused after cleaning. In order to remove acid fumes from the production the company has installed extensive ventilation around all pickling vats. The extensive ventilation in the pickling hall means that air is replaced every 3 minutes. KD Industribejdsning has developed its own fully automa- tic waste water treatment plant where waste water from the production and the company’s mobile pickling unit is treated. The sludge, which consists of the heavy metals chrome and nickel, is delivered to Kommune Kemi, the Danish Municipal Centre for Hazardous Waste. Spray pickling. • The best assessment of the working environment from the Danish Working Environment Service. • KD Industribejdsning has received environmental approval in accordance with Statutory Order 1640, section A109.

Mobile pickling. Glass blasting (only Bejds Syd) There is a big difference between glass blasting and sand blasting. Unlike grains of sand which have sharp edges, glass beads are round without sharp edges. Therefore, glass beads are not abrasive to the surface material, but only remove impurities, leaving the surface with a nice, matte finish. Glass blasting can be used for many purposes on many different materials.

Quality is key KD Industribejdsning has developed its own quality con-

13 RainGates develops and produces recessed covers, penstocks, stop logs and other equipment for the regulation of water levels and barriers in lakes, reser- voirs, tanks and similar. The covers can be used for different purposes: roads, airports and harbours, etc.

Open recessed KD Cover with integrated hinges and spring-assisted lifting system. Seals & Stop Logs In order to find the right solution, we examine the function, location, pressure and demands on tightness, etc. – Many factors are important here and they must all be known in order to guarantee the right solution.

Closed recessed KD Cover with integrated hinges and spring-assisted lifting system. Covers The earth beneath us contains numerous possibilities. RainGates provides access to them and builds installati- ons for pumps, sewers and carparks. Penstocks KD 05.1/05.2 for shut-off and adjustment Today, there is hardly anything that cannot be handled or with a KD gasket profile. disposed of underneath the earth. This requires access, and Raingates provides this access by means of either Is tightness from both sides required? Should it be a ma- standard or specially developed solutions within covers. nual or mechanical regulation of the seal plate? The best solutions and the most optimal solutions are found in a Covers can e.g. be recessed, which means that they are combination of experience and the desire to find solutions on level with the surface or rebated with a bended lid together. edge over the cover. RainGates contributes to creating a solution that works before, during and after use. 14 Penstocks KD 05.1/05.2 for shut-off and adjustment with a KD gasket profile.

Stop Logs KD 05.7 with level shut-off. 153 KD Maskinfabrik Karetmagervej 25 DK-7100 Vejle Tlf. (+45) 76 43 23 23 www.kd-maskinfabrik.dk KD Maskinfabrik [email protected]

Danish Wastewater Equipment Karetmagervej 25 DK-7100 Vejle Tlf. (+45) 76 41 42 43 www.dwe.dk [email protected]

KD Industribejdsning Syd Hesselly 12 DK-6000 Kolding Tlf. (+45) 75 82 67 99 KD Industribejdsning www.kd-bejds.dk [email protected]

Danish Wastewater Consult Karetmagervej 25 DK-7100 Vejle Tlf. (+45) 76 43 23 23 www.danishwastewaterconsult.com [email protected]

Storm Flood Protection Karetmagervej 25 DK-7100 Vejle Tlf. (+45) 76 43 23 23 www.stormfloodprotection.com [email protected]

Raingates A/S Karetmagervej 25 DK-7100 Vejle Tlf. (+45) 76 43 23 23 www.raingates.dk [email protected]