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Dhokra Metal Casting, Adilabad - Telangana an Ancient Bell Metal Craft by Prof D’source 1 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details D’source 2 Digital Learning Environment for Design - www.dsource.in Design Resource Introduction Dhokra Metal Casting, Adilabad is one of the main cities of Telangana state. It has an elevation of 264 metres. The district is surrounded Adilabad - Telangana by Nizamabad and Karimnagar districts of Telangana towards the south and Nanded, Yavatmal, Chandrapur and An Ancient Bell Metal Craft Godchiroli districts of Maharastra towards the west, east and north respectively. The district is well connected to by rest of India by road transport as National Highway 7 passes through this region. Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru The origin of this region dates back to the reign of Asaf Jahi dynasty. It was the northern district of Nizam state founded by Nizam-ul-Mulk in the Deccan region. However Adilabad was ruled by many dynasties like Mauryans, Satavahanas, Chalukyas, Qutub Shahis and Asaf Jahis. Thus the name Adilabad was derived from its erstwhile Is- lamic ruler of Bijapur, Yusuf Adil Shah. But the original name of this region was Edlabad during the rule of Qutub Shahis later it was changed to Adilabad. Hence Urdu was the official language of Adilabad and since 1956, as this Source: region became a part of Telugu linguistic state, the language Telugu gained prominence and became the official http://www.dsource.in/resource/dhokra-metal-cast- language of Adilabad till today! ing-adilabad-telangana/introduction However the current culture of the district witnesses the multicultural society, where Telugu, Marathi, Bengali, Malayali, Rajasthani and Gujarati people are living in harmony. Adilabad has a population of 1,17,167 according 1. Introduction to the census held during 2011, in which males constitute 59,448, females constitute 57,719 and the population under the age group of 0-6years constitutes 12,993. This place is well known for its historical temples, shimmer- 2. Tools and Raw Materials ing waterfalls and magnificent monuments. The other attractions of this place are Kuntala waterfall, Shivaram 3. Making Process wildlife sanctuary, Kawal wildlife sanctuary, Pochera falls and Kerameri ghat roads. Adilabad is also recognized as 4. Products the hub of cotton mills and it is also famed for dhokra metal casting practiced by Ojha metalsmiths of this region. 5. Video Dhokra is an ancient bell metal craft practiced in various places of the country. It is well known craft of Chattis- 6. Contact Details garh, Odisha, West Bengal, Jharkhand and Telangana. The workmanship and the skill of artisan community vary in different states. Dhokra is a tedious job made using the procedure of lost wax technique while casting the metal. This craft combines wax technique with the metallurgical skill to create artifacts of distinctive beauty. Dhokra is a very labour intensive as it consumes minimum of 4-5 days to make a simple piece of work whereas the complicat- ed designs could take up to 2-3 weeks’ time. These dhokra metal artifacts are usually made traditional but on de- mand the contemporary designs are also made. Characteristics of these dhokra metal objects comprise slender and elongated figurines, folk lamps, household articles like measuring bowls and lamps. The uniqueness of these artifacts is that the object is entirely handcrafted with the final product that has a different texture depending on the wax strips and these relics do not have any joints. D’source 3 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/introduction Dhokra is the traditional folk art which is followed Master artisan Mr. Indrajeeth. 1. Introduction since Harappa and Mohenjo daro period. 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Molds of different size and shape used in dhokra Family involved in dhokra casting. casting. D’source 4 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/introduction Pure bees wax is drawn into small thread to make various designs. 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Female artisan helping the master artisan in burning Female involved in filing and polishing the product. the furnace. D’source 5 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/introduction Master artisan explaining about wood (sunrise). 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Artisan making designs on mold using bees wax. D’source 6 Digital Learning Environment for Design - www.dsource.in Design Resource Tools and Raw Materials Dhokra Metal Casting, Adilabad - Telangana Tools and raw materials used for Dhokra Metal Casting are as follows: An Ancient Bell Metal Craft • Anthills Mud - Mud is the core material that is used for making the first model of the final product. by Prof. Bibhudutta Baral and Rakshitha • Water - Water is used for kneading mud and cow dung. NID, Bengaluru • Cow Dung - Cow dung is mixed with mud to make the model. • Wax Threads - Wax threads are wound around the clay model. Source: • Charcoal - Charcoal is burnt in the furnace to obtain high amount of heat. http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/tools-and-raw-materials • Brass - It is one of the core substances that are used for making dhokra metal products. • Wood - Wood is used for firing purpose. 1. Introduction 2. Tools and Raw Materials • Furnace - Furnace is used for baking the clay model. 3. Making Process • Graphite Container - Graphite container is used for arranging and melting metal (brass) crucibles. 4. Products 5. Video • Hammer - Hammer is used for removing the clay mould. 6. Contact Details • Customized Tool - It is used while rendering the required design. • Sand - It is mixed with clay. • Salt - It is added to metal crucibles while heating the metal. • Hacksaw Tool - This is used for cutting out the extras of the metal product. • File Tool - This tool is used for polishing purpose. • Big Sized Brush - This brush is used for dusting and cleaning of the clay particles. • Furnace - It is used for melting the metal and baking the clay moulds. D’source 7 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/tools-and-raw-materials Coal is put in furnace to gain more heat. Brass is one of the main raw material 1. Introduction used in dhokra. 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Brass is melted by putting them in Cutting plier and hacksaw blade is used to cut the extra piece of the crucible. casting. D’source 8 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/tools-and-raw-materials 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Heated molds in furnace is removed using different Wire brushes are used to clean the sand from the types of pliers. casting. D’source 9 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/tools-and-raw-materials 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Different types of files are used to clean and polish Wax threads are drawn using pichikri with different the casting. diameter of button. D’source 10 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- Using bees wax required design is sculpted. Different sizes of hammers are used to break the molds. ing-adilabad-telangana/tools-and-raw-materials 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Wood is burnt in furnace to melt the brass. D’source 11 Digital Learning Environment for Design - www.dsource.in Design Resource Dhokra Metal Casting, Adilabad - Telangana An Ancient Bell Metal Craft by Prof. Bibhudutta Baral and Rakshitha NID, Bengaluru Source: http://www.dsource.in/resource/dhokra-metal-cast- ing-adilabad-telangana/tools-and-raw-materials 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details Different types of customized tools made out of Anthill soil is used to cover the wax layer. wood to sculpt on wax model.
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