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General Arrangement Simple Walking-Beam Steam Engine

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General Arrangement Simple Walking-Beam Steam Engine QTY. PART NUMBER 1 WBSE-01-WOOD BASE 1 WBSE-02-BED PLATE 1 WBSE-03-MAIN COLUMN 1 WBSE-04-ENTABLATURE 1 WBSE-05-SPRING BEAM SPACER 2 WBSE-06-SPRING BEAM PLATE 2 WBSE-07-CRANKSHAFT BEARING BLOCK 2 WBSE-08-CRANKSHAFT BEARING 1 WBSE-09-CYLINDER 1 WBSE-10-CYLINDER BASE COVER 1 WBSE-11-PORT BLOCK 1 WBSE-12A-CYLINDER TOP COVER 1 WBSE-12B-PISTON ROD GLAND NUT 1 WBSE-13-PORT BLOCK PIVOT SHAFT 1 WBSE-14-CRANKSHAFT 1 WBSE-15-CRANK PLATE 1 WBSE-16-FLYWHEEL 2 WBSE-17-BEAM PLATE 2 WBSE-18-BEAM SPACER 1 WBSE-19-CENTER BEAM PIVOT BEARING 2 WBSE-20-BEAM PIVOT BEARING 1 WBSE-21-CON ROD BIG END 1 WBSE-22-CRANK PIN 1 WBSE-23-CON ROD 1 WBSE-24-CON ROD TOP BEARING BLOCK 1 WBSE-25-PISTON 1 WBSE-26-PISON ROD 1 WBSE-27-PISTON ROD TOP BEARING BLOCK 1 WBSE-28-BEAM MAIN LINK BLOCK 1 WBSE-29-BEAM BACK BLOCK 2 WBSE-30-PARALLEL LINK 2 WBSE-30-PARALLEL LINK 7.3 2 WBSE-31-PARALLEL LINK PIN 1 WBSE-32-VALVE 186 1 WBSE-33-ECCENTRIC ROD END CONNECTOR 1 WBSE-34-VALVE CRANK PIN STEAM IN 1 WBSE-35-ECCENTRIC STRAP ROD 1 WBSE-36-ECCENTRIC STRAP STEAM OUT 1 WBSE-37-ECEENTRIC SHEAVE 1 WBSE-38-VALVE SPRING 4 WBSE-M3 NUT 5 WBSE-M3x4 GRUB SREW 14 WBSE-M3x8 ROUND HEAD SCREW 12 WBSE-M3x10 C-SINK SCREW 4 WBSE-M3x12 ROUND HEAD SCREW 4 WBSE-M4 NUT 1 WBSE-M4 SPECIAL NUT 3 WBSE-M4 WASHER 2 WBSE-M4x8 ROUND HEAD SCREW 4 WBSE-M4x15-WOOD SCREW 92 3.6 226.5 8.9 2 WBSE-M6x20 ROUND HEAD SCREW NOTES: THIS DESIGN IS BASED ON DRAWINGS WHICH I FOUND N THE INTERNET. THE ORIGINAL DRAWINGS WERE PUBLISHED IN THE "POPULAR MECHANICS" MAGAZINE OF AUGUST 1969. ARTICLE BY RUDY KOUHOUPT. TITLE DRAWING CONTENTS PROJECT No 09E-18-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JDW DRAUGHTING SERVICES DATE Copyright © SIMPLE WALKING-BEAM STEAM ENGINE GENERAL ARRANGEMENT J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. DECEMBER-2015 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET: 01 OF 03 A3 No: WBSE-01 3PF (190) 2PF PRESS FIT PINS MS (141) 10 7 28 50 85 10 S/S 8PF WOOD AFTER ASSEMBLY 4 3 4 MS R6.5 4 3 01 6 12 26 10 17 MS R6.5 22 9 14 17 9 3 50 14 16 16 32 48 16 13x10DP 3x5DP 11 11 R17 1mm THICK SCALE 1:2 16 56 R1 MS/ALU 13RM 3 3 12.5 12.5 PILOT HOLES 8 M3x6DP 12PL 6 8 R9.5 20 3 4 R3 R3 2 M4 M3 5mm CHAMFER 18 11 12 5 12 15 BRZ 6RM 10 S/S 20PCD 5 5 2PF 6 38mm THICK SCALE 1:2 R5 M3 90° 12 8 6RM 3 6 8.5 8.8 (178) R3 11 22 R3 R5 33 3 R4 3 BRS 10 6 4 7 28 50 85 4 R3 3 3 OPPOSITE MS 10 9.5 2.5x17.5DP MS/ALU 45° 16 6 FACE EQUAL 11 1 16 1 11 21 M4 4 19 4 13.3 45° 11.5 SCALE 1:1.5 4 8 16 M4 9 7 7 13.1 4 21 48 8 8 8 8 4 R6 21 6 A 12 13 6 8PF 9 (105) SYN 06 M4 6 6 10 1mm THICK SCALE 1:1.5 10 3 8PL BRS 2.5x2.5DP M2.5x6DP BRZ 25 M3 (64) 5 5 135 10 35 4 4RM 3 29 23 4 4PL 3 86 MS 3 11.5 7 8 4 6 02 3mm THICK SCALE 1:2 16 17 ALU 3x3.5DP 8 4 M4 7 10 3 12 ALU 11.5 16 10 BRZ 8 S/S M4 8 23 28 23 3 M6 MS 22 BRS M6 4 MS 6 78 17 4 12B 119 S/S 2 03 M6 6.5 6.5 SEAL HIDDEN LINES A NOT SHOWN 09 6 2 10 26 3 3 3 12 3 R2 FOR CLARITY 3 9 4 BRS 2.5 SOLDER 16 M3 8 6 SOLDER 13 BRS TUBE 07 1 PRESS FIT 22 9.5 9.5 10 19x17 AFTER 8 8 4 4 3 2.5 ASSEMBLY 4 88 SCALE 1:2 4 (100) R1 8 SPOKES EQUALLY SPACED 10 10 9 PRESS FIT 2.5PF 32 20 2.5 2.5 BRS R4 AFTER MS 2.5 2.5 8 8 10 ASSEMBLY S/S 10 4 MS 14 SYN 4 4 20PCD S/S 9 10 5 2.5PF 4RM 9 8 SOLDER 2 R4 2.5PF 8 5 8 8 5 SECTION A-A M3 5 24 MAKE PINS 8 3.5 5 3.5 3 6 M4 4 4 BRS S/S SCALE 1:2 R3 3 14 14 3 BRS PRESS FIT MAKE PINS SEPARATELY 4 4 16 16 3 2 AFTER SEPARATELY 4 4 M4 27 3 6 6 4 34 20 1.5 4 3 3 12A S/S ASSEMBLY 4.5 4.5 5 5 4 BRS 6 8 10 12 BRS 8 8PF 6RM 13 9 4 10 10 10 R4 6 M3 9 M4 4 4 6 8 8 M3 33 8 35 20PCD 3 M3 M3 M4 2.5 3 8PL 8 4 31 4.5 3 4PL 4 8 10 5 9 2.5PF 8 4mm DEEP 08 3 R1.5 0.5 BRS S/S 6RM 8 19 3 38 8 BRZ MS S/S PRESS FIT 97 6 CSK 12 SCALE 1:1.5 16 04 13 AFTER 45° UNDER 22 MS 4RM 4 ASSEMBLY 3 45° BRS S/S 14PCD 8 2.5PF 10.5 1 10 6 R5 4 3 10 10 3 R4 3 3 M3 4 6 6 BRS 7 7 3 9 SPS 32 MS 32 M3 2PL TUBE 15.5 15.5 MS 25° 25° BRS/BRZ 1.5 3 1.5 4x3x16 BRZ 32 12 37 TUBE 6mm THICK 6 4 30A BRS 39 3 15 4x3x16 M3 4 2.5 11.5 7 0.75 8 8 4 4 6 05 M3 CU 4 4.25 BRS 36 8 6 28 7 6 SOLDER 4 4 4 6 11.5 M3 3PL 6 15 12 =3= 32RM CU SOLDER 30B M3 8 8 =5.2= 7 BRS CSK BRS 2.5 4PL 2.5 4PL 32 4 REFER TO 30A SCALE 1:1.5 NOTES: THIS DESIGN IS BASED ON DRAWINGS WHICH I FOUND 0N THE INTERNET. THE ORIGINAL DRAWINGS WERE PUBLISHED IN THE "POPULAR MECHANICS" MAGAZINE OF AUGUST 1969. ARTICLE BY RUDY KOUHOUPT. TITLE DRAWING CONTENTS PROJECT No 09E-18-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JDW DRAUGHTING SERVICES DATE Copyright © SIMPLE WALKING-BEAM STEAM ENGINE PARTS AND ASSEMBLY J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. DECEMBER-2015 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET: 02 OF 03 A3 No: WBSE-02 20 NOTES: 20 SA-107 0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS 06 29 1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND 06 SHAFT TOLERANCES. 31 31 04 2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE. 30A 3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE SA-108 METRIC FINE (MF) 30B SA-106 4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER 03 16 CAN MAKE HIS/HER OWN MATERIAL CHOICE. 05 5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED. 37 6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE. 30B 30A 7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND 08 15 SA-109 PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER. 22 8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE 07 CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL. SA-110 9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER. SA-102 10. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE SA-101 TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED. 12B 11. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL 32 SA-105 MAKER. 12A SA-106 38 09 55° 11 14 13 10 SA-103 01 SA-115 24 MATERIAL ABBREVIATIONS: ALU = ALUMINIUM / DURAL BRS = BRASS 23 BRZ = BRONZE OR GUNMETAL (BRZ/GM) SA-101 101 27 CI = CAST IRON CU = COPPER GRA = GRAPHITE MS = MILD STEEL/BRIGHT MILD STEEL SA-103 S/S = SILVER STEEL OR STAINLESS STEEL 95 SPS = SPRING STEEL SA-102 PEEK= POLYETHER ETHER KETONE SYN = SYNTHETIC MATERIAL SUCH AS SA-102 VETON, NYLON, TEFLON OR RUBBER. 26 IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.
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