Aero-Flex Corporation 3147 Jupiter Park Circle Suite 2 Jupiter, Florida 33458 (561) 745-2534

QUALITY WITHOUT QUESTION

Flexible Metal Hose Assemblies

Corrugated Metal Hoses that we offer:

Hose Master Hoses OmegaFlex Hoses Penflex Hoses ANNUFLEX 700 Series Abrasion Resistant Tubular Braid for 1SBX Braid for 700 Series Hose Annuflex 700 Series Series 300 Hose- Stainless Steel Bronze Braid T304 Bronzeflex 1100 Series Monel Braid Bronze Tubular Braid for Series 400 ChemKing™ Hose Series 400 Stainless Steel Hose Monel Tubular Braid for Series 500 Series 600 Stainless Steel Braid ChlorSafe™ Hose Series 600 Stainless Steel Hose Series 100 - Helical, Stainless Steel, Series 700 Stainless Steel and Extraflex 9000 Series Standard Pitch Hose Compressed Hose Formaflex 900 Series Series 300 - Annular, Stainless Steel, Series 740 Monel Hose Standard Pitch Hose Series 794 Bronze Hose Hydraflex 9400 Series Series 400 - Annular, Bronze, Standard Pitch Hose Series 800 High Pressure Braid Interflex Series 800 Stainless Steel Hose Series 500 - Annular, Monel, Standard Pitch Hose Series 900 High Pressure Braid Masterflex 500 Series Series 900 Stainless Steel Hose Series 800 - Annular, Stainless Steel, Pressureflex HP High Pressure Hose and Braid Series P3 Stainless Steel Braid

PressureMax HP Series P3 Stainless Steel Hose Tubular Braid for Series 100 Hose - Stainless Steel T304, T321 and T316 Stainless Steel Braid for Series Tar and Asphalt 400 Helical Hose Tubular Braid for Series 300 Stainless Steel Standard Braid for Ultraflex Braided Braid for Series 300 Series 700 Hose

1/4 - 12 inch 304, 316, & 321 Stainless Steel Single or Double Braid

Why Flex Hose? It is comparatively light weight, temperature resistance, has great pressure retention, and allows for variance in fit up and alignment.

Flexible Metal Hose Assemblies

ANNUFLEX 700 Series

The standard of Hose Master's extensive line of high performance annular corrugated stainless steel hose. Proprietary hydroforming technology ensures the excellent cycle life of the hose, with minimum effort to flex or bend the hose.

Notes: The minimum bend radius is measured from the centerline of the hose. The minimum bend radius increases with pressure. The working pressure decreases with temperature. For rapid pressure fluc- tuations consult the factory.

8, 10 and 12 inch diameters are supplied with braided braid. 3 Flexible Metal Hose Assemblies

BRONZEFLEX 1100 Series A heavy-duty corrugated hose designed for use in those applications that specifically require a bronze hose.

CHEMKING™ Hose Master's chemical transfer, hydrofomed hose. Chemking™ offers excellent corrosion resistance to many of the most severe applications found in chemical processing.

4 Flexible Metal Hose Assemblies

CHLORSAFE™ ChlorSafe™ has been engineered specifically to meet the stringent demands of this application. When designing a chlorine transfer hose, Hose Master not only considered the effects of dry chlorine, but also considered what happens when moisture combines with dry chlorine to form hydrochloric acid.

EXTRAFLEX 9000 Series A spirally-welded, helical corrugated hose specifically designed to achieve extreme flexibility while maintaining good pressure ratings.

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FORMAFLEX Has the "stay-put" characteristics required for stress-free connections between piping systems and rotary joints or other similar static applications.

HYDRAFLEX 9400 Series A double walled, spirally- welded, helical corrugated hose specifically designed for high-pressure applications that also require good flexibility.

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INTERFLEX A high-quality, general-purpose, roughbore interlocked metal hose, formed from a single metal strip. Hose Master's balanced interlocking process provides maximum flexibility and the longest service life.

Flexible Metal Hose Assemblies

MASTERFLEX Is manufactured using the same high quality process used to make Annuflex hose, but the number of corrugations per foot is increased to allow for greater flexibility.

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PRESSUREFLEX HP® Hose Master’s high- pressure, annular corrugated metal hose. Pressureflex HP® is made from heavy-wall stainless steel, and offers flexability an dependability when higher pressures are a factor.

PRESSUREMAX HP® Hose Master's annular, heavy- wall corrugated metal hose, specifically designed for ULTRA high-pressure applications. PressureMax HP® offers superior flexibility and is made from heavy wall T321 or T316L stainless steel.

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TAR AND ASPHALT Hose Master's heavy-weight interlocked metal hose. Constructed from a single strip of galvanized steel with Hose Master's proprietary packing, this hose is used for transferring high-temperature, viscous fluids. Tar & Asphalt hose is leak-resistant and handles maximum suction. It is design -tested to 100 psi and has a temperature range of -40° F. to 500° F.

ULTRAFLEX A smoothbore metal hose ideally suited for dry bulk pneumatic conveyance. This hose is produced with a durable armor and a highly abrasion-resistant liner. Hose Master's precision manufacturing process makes Ultraflex unequaled in strength and flexibility.

10 Flexible Metal Hose Assemblies

ABRASION RESISTANT TUBULAR BRAID FOR SERIES 300 HOSE– STAINLESS STEEL T304  Materials available include 304, 321 and 316 stainless steel  Wide range of constructions including 24, 36, 48, 72, 96 and 128 carrier designs  Clean and oil-free  Soft texture allows for easy trimming and quicker hose assembly fabrication  Long mill lengths for less waste  Engineered for optimal hose coverage  Manufactured on OmegaFlex hose mandrels to ensure proper braid angle  Custom braiding to customer specifications is available in 304, 321 and 316L stainless steel, bronze, monel, exotic alloys and synthetic materials

BRONZE TUBULAR BRAID FOR SERIES 400 HOSE  Wide range of constructions including 24, 36, 48 and 72 carrier designs  Clean and oil-free  Long mill lengths for less waste  Engineered for optimal hose coverage  Manufactured on OmegaFlex hose mandrels to ensure proper braid angle  Custom braiding to customer specifications is available in 304, 321 and 316L stainless steel, bronze, monel, exotic alloys and synthetic materials

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MONEL TUBULAR BRAID FOR SERIES 500 HOSE  Wide range of constructions including 24, 36, 48 and 72 carrier designs  Clean and oil-free  Long mill lengths for less waste  Engineered for optimal hose coverage  Manufactured on OmegaFlex hose mandrels to ensure proper braid angle  Custom braiding to customer specifications is available in 304, 321 and 316L stainless steel, bronze, monel, exotic alloys and synthetic material

SERIES 100 - HELICAL, STAINLESS STEEL, STANDARD PITCH HOSE  Available in 304, 321, 316L stainless steel and other materials on request  Pressure capability includes full vacuum to pressures shown below  Consult Temperature Correction Table for concurrent high temperature/ high pressure applications  Temperature rating from cryogenic to 1500°F  Hose corrugation designs include Stand- ard Pitch, Open Pitch and Superflex. Con- tact OmegaFlex for specifications on Open Pitch and Superflex  Unique self-draining found only in helical corrugations

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SERIES 300 - ANNULAR, STAINLESS STEEL, STANDARD PITCH HOSE  Available in 304, 321,316L stainless steel and other materials on request

 Pressure capability includes full vacuum to pressures shown below

 Temperature rating from cryogenic to 1500ºF

Consult Temperature Correction Factors for concurrent high temperature/high pressure applications

 Meets or exceeds ISO 10380 at maximum working pressure

 Hose corrugation designs include Standard Pitch, Open Pitch and Superflex.

a. Standard braid constructions are shown without a type designation. The “A” designation is an optional braid design for alternate pressure capability. See Series 300 Hose for Stainless Tubular Braid and Series 300 Abrasion Resistant Tubular Braid for detailed braid specifications. The “BB” designation indicates braided braid. b. OmegaFlex hose and corresponding braid must be used in combination to achieve pressure ratings. c. Consult factory for longer lengths. d. 1/4" meets ISO 10380 cycle life requirements at ISO specified pressure.

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Series 400—Annular, Bronze, Standard and Pitch Hose

SERIES 400 - ANNULAR, BRONZE, STANDARD AND PITCH HOSE  Core material is copper alloy C51000 (95/5)  Braid material is commercial bronze C22000 (90/10)  Pressure capability includes full vacuum to pressure shown below  Temperatures to 400°F  Material properties allow for unique flexing capabilities  Designed to maintain pipeline material integrity and prevent galvanic corrosion

SERIES 500 - ANNULAR, MONEL, STANDARD PITCH HOSE  Core and braid material is Monel 400 and meets material requirements of the Chlorine Institute Specification 135-3 and Pamphlet 6  Pressure capability includes full vacuum to pressure shown below  Temperatures to 800°F  Excellent chemical resistance to dry chlorine, salt water and alkalines

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SERIES 800 - ANNULAR, STAINLESS STEEL, HIGH PRESSURE HOSE AND BRAID  Available in 321 stainless steel hose with 304 stainless steel braid — other materials on request.  Pressure capability includes full vacuum to pressures shown below  Temperature ratings from cryogenic to 1500ºF  Consult Temperature Correction Table on page 28 for concurrent high temperature/high pressure applications  Meets or exceeds ISO 10380e  Sold only as braided hose

TUBULAR BRAID FOR SERIES 100 HOSE - STAINLESS STEEL T304, T321 AND T316  Materials available include 304, 321 and 316 stainless steel  Wide range of constructions including 24 and 36 carrier designs  Clean and oil-free  Soft texture allows for easy trimming and quicker hose assembly fabrication  Long mill lengths for less waste  Engineered for optimal hose coverage  Manufactured on OmegaFlex hose mandrels to ensure proper braid angle  Custom braiding to customer specifications is available in 304, 321 and 316L stainless steel, bronze, monel, exotic alloys and synthetics

15 Flexible Metal Hose Assemblies

TUBULAR BRAID FOR SERIES 300 BRAIDED BRAID FOR SERIES 300  Materials available include 304, 321 and 316 stainless steel  Wide range of constructions including 24, 36, 48, 72, 96 and 128 carrier designs  Clean and oil-free  Soft texture allows for easy trimming and quicker hose assembly fabrication  Long mill lengths for less waste  Engineered for optimal hose coverage  Manufactured on OmegaFlex hose mandrels to ensure proper braid angle  Custom braiding to customer specifications is available in 304, 321 and 316L stainless steel, bronze, monel, exotic alloys and synthetic materials

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STAINLESS STEEL SBX BRAID FOR SERIES 700

 Higher Work Pressure than 1SB braid

 Higher Braid Coverage

 Reduced spring-back effect for long lengths on reels

BRONZE BRAID FOR SERIES 794

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MONEL BRAID FOR SERIES 740

SERIES 400 STAINLESS STEEL HOSE

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SERIES 600 STAINLESS STEEL BRAID

SERIES 600 STAINLESS STEEL HOSE  Penflex’s most flexible hose – close pitch, low force to bend  Light Weight / Extremely High Flexibility

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SERIES 700 STAINLESS STEEL AND COMPRESSED HOSE

Penflex’s most widely used hose.

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SERIES 740 MONEL HOSE

SERIES 794 BRONZE HOSE

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SERIES 800 HIGH PRESSURE BRAID

SERIES 800 STAINLESS STEEL HOSE

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SERIES 900 HIGH PRESSURE BRAID

SERIES 900 STAINLESS STEEL HOSE

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SERIES P3 STAINLESS STEEL BRAID

SERIES P3 STAINLESS STEEL HOSE

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STAINLESS STEEL STANDARD BRAID FOR SERIES 700 HOSE

STAINLESS STEEL BRAID FOR SERIES 400 HELICAL HOSE

Piping Systems

The demand for energy worldwide continues to grow almost exponentially. To meet this demand the manufacturers of turbine engines are building unprecedented numbers of ground based power facilities. These ground based power generation facilities require a myriad of piping to deliver the fuel, coolant, and lubrication fluids needed to drive the generators of the power. In the United States more and more natural gas is being discovered, extraction methodology improved, and utilized for the production of electrical power. Aero-Flex is a prime supplier to manufacturers of the turbine generation plants. These plants utilize solid piping, flexible metallic piping, and hybrid combinations in large quantities. Aero-Flex meets the quality assurance procedures for these plants both in the United States as well as the specific requirements of other countries.

In addition to fixed and portable natural gas turbine powered generation plants Aero-Flex is in the forefront of producing the piping needs of the emerging CNG utilization market. We have built the piping, - solid, flex and hybrid, prototypes - for localized CNG compressor facilities. These facilities compress natural gas at high pressure in order to facilitate the use of that fuel in highway vehicles. These fuels are domestic, plentiful, and cheap. Increasing numbers of buses, trucks, and other motor vehicles are using CNG on a regular bases.

Aero-Flex manufactures hard piping systems in these sizes, wall thicknesses, and materials

304, 316, & 321 Stainless Steel 1/8 - 24 inch Schedule 10, 40, 80, 160 Carbon Steel

Tubing

Part of Aero-Flex’s overall fabrication capabilities, often bent pipe or tube is required in various configurations and designs.

Aero-Flex will provide bent tubing and bent piping for your most rigorous and difficult geometrics.

Whether integrated into your complete system or as individual sub-assemblies for your final production, Aero-Flex is capable for all your bending needs.

Aero-Flex Aerospace blends its vast experience in flexible hose fabrication and precision bending of rigid tubes to deliver flex-rigid assemblies. These hybrid assemblies combining flex hose with multi-bend tube are an Aero-Flex specialty and provide improved vibration dampening, ease of installation, and maintenance over strictly rigid tube. Aero-Flex can adapt flex hose to any rigid configuration, thereby reducing connection points between flex and rigid elements and eliminating leak opportunities. For more information about how Aero-Flex can provide solutions for your fluid distribution needs through flex-rigid hybrid assemblies, please contact us. For detailed information about our rigid tube capabilities, see our Rigid Tube product sheet.

Nickel Alloys Stainless Steel Duplex Stainless Steel 20 617 Alloy X 17-4 PH 301 FH 310/310S 2205 2507 330 825 C-276 17-7 PH 302 316/316L 400 800H/HT 625 301 304H 321/321H Cobalt Alloys 600 A286 718 301 1/4 304/304L 347/347H 188 L605 601 263 X750 301 1/2 309/309S 410

27 Fittings

Male Pipe Nipple Alloys T304 & T316 SS, Carbon Steel, 276 Size Range 1/8” - 12” Schedules 40, 80 Hex Male Alloys T304 & T316 SS, Carbon Steel, Brass Size Range 1” - 12” Schedules n/a Victaulic Fitting Alloys T304 & T316 SS, Carbon Steel, Brass Size Range 1/4” - 4” Schedules 40 LiveLink® Swivel Fitting Alloys T304 SS Size Range 1/4” - 2” Schedules consult factory for pressure rating Female Union (Threaded/Socket Weld) Alloys T304 & T316 SS, Carbon Steel, Malleable Iron, Brass Size Range 1/4” - 4” Class 125#, 150#, 300, 3000# (depending on alloy) Female Half Coupling (Threaded/Socket Weld) Alloys T304 & T316 SS, Carbon Steel Size Range 1/4” - 4” Class 150#, 3000#

1, 2, or 3 Piece SAE (JIC) Alloys T316 SS, Carbon Steel, Brass (nut only) Size Range 1/4” - 2” Schedules n/a

45° & 90° SAE (JIC) Alloys SS, Carbon Steel Size Range 1/2” - 2” Schedules n/a

Sanitary Flange Alloys T304 & T316 SS Size Range 1” - 3” Schedules n/a

Slip-On Flange Alloys T304 & T316 SS, Carbon Steel Size Range 1/2” - 12” Class 150#, 300#

Plate Flange Alloys T304 & T 316 SS, Carbon Steel Size Range 1/2” - 12” Class 150#

28 Fittings

Weld Neck Flange Alloys T304 & T316 SS, Carbon Steel

Size Range 1/2” - 6” Class 150#, 300# TTMA Flange Alloys T316 SS, Carbon Steel Size Range 2” - 6” Schedules n/a C-Stub with Floating Flange Alloys T304 & T316 SS Size Range 1/2” - 10” Schedules 10 A-Stub with Lap Joint Flange Alloys T304 & T316 SS Size Range 1/2” - 10” Schedules 10, 40 TTMA C-Stub Swivel Alloys T304 & T316 SS Size Range 4” - 6” Schedules 10 Part A & Part D (Cam-Lock) Alloys 316 SS, Brass, Aluminum Size Range 1/2” - 8” Schedules n/a Tube End Alloys T304, T316 & T321 SS, Carbon Steel Size Range 1/8” - 12” (seamless or welded) Schedules Various Short & Long Radius Elbows (45° & 90°) Alloys T304 &T316 SS, Carbon Steel, 276 Size Range 1/4” - 12” Schedules Various

Reducer Alloys T304 &T315 SS, Carbon Steel Size Range 3/4” - 12” Schedules 10, 40 (Carbon Steel)

Beveled Pipe End Alloys T304 & T316 SS, Carbon Steel, 276 Size Range 1/8” - 12”

Ground Joint Female Alloys Carbon Steel Size Range 1/2” - 4” Schedules n/a

29 Precision Machining

HIGH PRECISION MACHINING Aero Flex has the ability and capacity to provide high volume precision machined parts, or one-of-a-kind fittings for your project needs. We are able to manufacture your parts or fittings out of any material, with repeatable, consistent quality. We can provide material, or work with customer pro- vided material and can provide a wide range of services from simple operations like drilling and tapping, or manufacture of complete complex pieces.

30 Specialized Welding and Fabrication

WELDING SERVICES

-SPECIALTY WELDING AND FABRICATION -ALL CERTIFIED WELDERS ON STAFF -AEROSPACE, POWER GEN, INDUSTRIAL, MEDICAL -CWI ON STAFF AT ALL TIMES.

31 Nondestructive Testing

Helium Mass Spec Every corrugated hose assembly is leak tested prior to shipment. Standard testing consists of pressur- izing the assembly with air and then submerging the entire assembly under water. This method is relia- ble and sufficient for the majority of applications. This is the most sensitive leak detection method generally available. The standard test method is to attach the assembly to a mass spectrometer and generate a very high vacuum in the assembly. The ex- terior of the assembly is then flooded with helium. The relatively tiny helium atoms penetrate even very small openings and are drawn into the mass spectrometer where they are detected and the leak size is quantified. Helium Mass Spectrometer testing can be modified to satisfy customer or regulatory agency requirements.

Hydrostatic While the standard test is designed to detect leaks, hydrostatic testing is designed to test the assembly's strength. Testing of an assembly to its full permissable test pressure can be economically and accu- rately accomplished by filling the assembly with liquid while concurrently evacuating all air. The assembly is then hydrostatically pressurized using high-pressure pumps and the test pressure is maintained for a predetermined period of time.

Pneumatics Testing with air under water, at pressures of up to 2500 psi, is available for specialized applications. For a more sensitive test, the use of gases, such as nitrogen or helium, can be requested.

Dye Penetrant Dye penetrant testing is available for both leak and weld bead inspection, in accordance with Aero-Flex procedures or to customer-specified standards.

Ferrite

X-Ray

32 AERO-FLEX QUALITY WITHOUT QUESTION

Call for a quote today! (561) 745-2534