Systems Biology Greatly Improve Activity of Secreted Therapeutic Sulfatase in CHO Bioprocess
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Systems biology greatly improve activity of secreted therapeutic sulfatase in CHO bioprocess Niklas Thalén1, Mona Moradi Barzadd1, Magnus Lundqvist1, Johanna Rodhe3, Monica Andersson3, Gholamreza Bidkhori2,4, Dominik Possner3, Chao Su3, Joakim Nilsson3, Peter Eisenhut5,6, Magdalena Malm1, Jeanette Westin3, Johan Forsberg3, Erik Nordling3, Adil Mardinoglu2, Anna-Luisa Volk1, Anna Sandegren3, Johan Rockberg1,* 1 Dept. of Protein science; KTH - Royal Institute of Technology; Stockholm; SE-106 91; Sweden 2 Science for Life Laboratory; KTH - Royal Institute of Technology; Solna; 171 65; Sweden 3 SOBI AB, Tomtebodavägen 23A, Stockholm, Sweden 4 AIVIVO Ltd. Unit 25, Bio-innovation centre, Cambridge Science park, Cambridge, UK. 5 ACIB - Austrian Centre of Industrial Biotechnology, Krenngasse 37, 8010 Graz, Austria 6 BOKU - University of Natural Resources and Life Sciences, Department of Biotechnology, Vienna, 1190, Austria * To whom correspondence should be addressed: Tel: +46 8 790 99 88; Email: [email protected] Target journal: Cell Systems Take home message: • Transcriptomic comparison of two CHO clones with different productivities showed three genes relevant for sulfatase activation and secretion • Co-expression of genes with sulfatase led to a 150-fold increase in specific activity • Reduced promoter strength increased specific activity of sulfatase SUMMARY Rare diseases are, despite their name, collectively common and millions of people are affected daily of conditions where treatment often is unavailable. Sulfatases are a large family of activating enzymes related to several of these diseases. Heritable genetic variations in sulfatases may lead to impaired activity and a reduced macromolecular breakdown within the lysosome, with several severe and lethal conditions as a consequence. While therapeutic options are scarce, treatment for some sulfatase deficiencies by recombinant enzyme replacement are available. However, such recombinant production of sulfatases suffers greatly from low product activity and yield, further limiting accessibility for patient groups. Here, we have addressed this problem by defining key-proteins necessary for active sulfatase secretion by comparison of CHO clones with different levels of production of active sulfatase. Quantitative transcriptomic analysis highlighted 14 key genes associated with sulfatase production, and experimental validation by co-expression improved the sulfatase enzyme activity by up to 150-fold. Furthermore, a correlation between product mRNA levels and sulfatase activity were observed and expression with lower activity promoters showed an increased in sulfatase activity. The workflow devised is general and we propose it to be useful for resolving bottlenecks in cellular machineries for improvement of cell factories for other biologics as well. INTRODUCTION Rare diseases were for a long time overseen by the pharmaceutical industry. With conditions that only affect a small portion of the public it was seen as not financially feasible to pursuit medical discoveries due to the low impact it would have. However, a shift took place three decades ago when country level initiatives (Gammie, Lu, & Ud-Din Babar, 2015) and rare disease communities (Shore et al., 2006; Zimmer, 2013) pushed for advancements in orphan drug development, ultimately leading to a drastic change within the industry, through regulatory incentives. And today, orphan drugs are a large player on the pharmaceutical market with 906 U.S. Food and Drug Administration (FDA) approved orphan drugs, as of September 2020 (U.S. Food and Drug administration, 2020) and an estimated market share of US $209 billion in 2022, accounting for a 21% of total branded prescription drug sales (Hadjivasiliou, 2017). Lysosomal storage disease (LSD) is a group of 50-60 rare metabolic disorders with a combined prevalence of 1 in every 2000 – 5000 live births. The diseases are characterized by an abnormal build-up of undigested molecules within the lysosome due to deficiency in one or several enzymes involved in the catabolic process (Mehta, Beck, & Sunder- Plassmann, 2006), leading to several severe and lethal conditions. Treatments for these rare conditions are often symptomatic and supportive but for some, the deficient enzyme can be replaced through infusion of a functional replacement. This enzyme replacement therapy (ERT) is strictly dependent on the production of highly purified and functional protein, as well as the effectiveness of their systemic distribution (Martino et al., 2005; Ries, 2017). Due to the importance of functional replacements all available ERT products needs to attain the essential glycans for uptake and transport to the lysosome (Muenzer et al., 2006). Sulfatases belong to a large conserved family of enzymes that are of particular interest for ERT since members from this enzyme family are deficient in seven different LSDs. There are 17 known human sulfatases that all share the same post-translational processing through the Endoplasmic reticulum (ER) and Golgi apparatus were post translational modifications (PTM) and activations takes place for correct function of the enzymes. Within the ER an activation process unique for sulfatases takes place where a C-alpha- formylglycin (FGly) is generated from a cysteine in the active site (Sardiello, Annunziata, Roma, & Ballabio, 2005b). This activation process is enabled through the formylglycine generating enzyme (FGE) that is encoded by the Sulfatase-modifying factor 1 (SUMF1) gene. This gene is crucial for sulfatase activation and was found through one of the more severe cases of LSD, the multiple sulfatase deficiency, were a mutation in SUMF1 leads to deficiencies in all sulfatases (Cosma et al., 2003b). Currently, three LSD’s, caused by sulfatase deficiencies, have ERT’s available (Idursulfase, Galsulfase, and Elosulfase alfa). Understanding the biology behind sulfatase assembly within the cell could improve not only our understanding of the processes that takes place for an important therapeutic target but it could also improve the production process for some of the most expensive pharmaceuticals on the market (Luzzatto et al., 2018). Chinese hamster ovary (CHO) cells have for a long time been the host of choice for production of various pharmaceuticals, and is today engineered into a sophisticated platform for production of high-quality products (Walsh, 2018). Improvements in CHO platform development has steadily increased its ability to produce high titers of a broad range of pharmaceuticals (Amann, Schmieder, Faustrup Kildegaard, Borth, & Andersen, 2019; Fischer, Handrick, & Otte, 2015; Wurm, 2004). These improvements have mainly been achieved through bioprocess optimization (Jayapal, Wlaschin, Hu, & Yap, 2007), were media composition and bioreactor design modifications have evolved. Selection of new production cell lines has traditionally been done through development and screening of a large number of mutated cells, out of which single clones are selected based on their capabilities to produce correct products, with no further directed development of the per cell yield. However, with the introduction of omics-based approaches to investigate the relationship of gene expressions and productivity levels, new frontiers for precise cell engineering are now available (Kildegaard, Baycin-Hizal, Lewis, & Betenbaugh, 2013; Kuo et al., 2018). Studies exploring gene level expressions and high productivity have found several important factors for increased yield at cell levels, opening up new possibilities for increasing the capabilities of CHO cell production of both new advanced biologics that require complex modifications as well as further titer increase of more traditional monoclonal antibodies (Hong, Lakshmanan, Goudar, & Lee, 2018). Currently, human derived cell lines or CHO cell lines are industry standards for production of enzymes for ERT in LSD due to the importance of correct glycosylation for efficient uptake of the drug (Tian et al., 2019; Whiteman & Kimura, 2017). In this study, sulfatase production is addressed through systems biology in order to find genes and processes involved in the production and secretion of active sulfatases. Two different sulfatases, N-sulphoglucosamine sulphohydrolase (Sulfamidase) and Arylsulfatase A (ASA), were included in order to identify transcriptomic components with impact on productivity regardless of sulfatase to be expressed. Quantitative transcriptomic comparison of two CHO cells with different sulfatase productivity were compared and three different genes related to sulfatase production were identified. Co-transfections of the identified genes yielded an increase from virtually undetectable activity up to a significant amount of sulfatase activity, showing the high impact omics studies can have on improvements of production of important difficult to express proteins. Also, expressing ASA with lower promoter activity through different promoter cassettes increased the specific activity of the enzyme. RESULTS Automated bioreactor Cultivation of CHO Cells with varying sulfatase produCtivities enables quantitative transCriptomiC analyses In order to study differential gene expression related to activation and production of sulfatases, sets of comparable CHO cultures are needed. Here, two CHO production cell clones expressing Sulfamidase were analyzed in a transcriptomics workflow (figure 1). Duplicate samples of the two Sulfamidase producing clones were cultivated for 17 days under three different conditions (standard