Stage Stores Jeffersonville, Oh
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CASE STUDY CASE STAGE STORES JEFFERSONVILLE, OH SPEED ACCURACY SPACE EFFICIENCY 202 KEY HIGHLIGHTS The SDI Solution for Stage Stores CONSULTANCY APPROACH SDI’s innovative design and engineering approach resulted in a solution that increased productivity and throughput while minimizing labor costs. AUTOMATED SOLUTION Implemented unit sortation, WMS, RF Sortation, and WCS. ENHANCED OPERATION The Stage Stores’ Jeffersonville distribution center facility is 437,000 sq. ft. and supports 437 stores. The distribution center shipped over 65,000,000 units in 2011, with an outbound audit accuracy of 98.9%. THE CHALLENGE THE SOLUTION With significant store replenishment volume demand, 4 Way Split Conveyor Sorter the Stage Stores Jeffersonville distribution center Inbound Pre-Sort Carton Sorter (4 diverts), routing dis- determined to implement the latest warehouse man- tribution inventory to 4 Tilt Tray sorters (SDI) agement, and automated material handling systems. In order to maximize productivity and throughput, while 4 Tilt Tray Sorters (600 store positions), distributing shoes, gifts, & accessories (SDI) minimizing labor costs. 3 Bomb Bay Sorters (600 store positions), distributing non-hanging garments (SDI) 1 Garment on Hanger Sorter (600 store positions), distribut- ing hanging garments (SDI) Automated label Print & Apply for Cross-dock cartons on conveyor (SDI) 4 Weight/Scan Platforms (SDI) 1 Carton Sorter for shipping (14 diverts), (SDI) CASE STUDY THE SYSTEM Transportation Management System (TMS) Oracle Incentive –pay Labor Management Software: (ProRep) Warehouse Management System (Retek) RF Receiving Process Inventory Management Distribution Process Warehouse Control System (SDI middleware that interfaces with the WMS to execute routing and distribution instructions to the Automated Material Handling Systems): Unit Sorter management and control (SDI) Automated Label Print & Apply (P and A) man- agement and control Carton Sorter management and control Outbound Load Manifesting (SDI). ABOUT STAGE STORES ABOUT SDI Stage Stores Inc. brings moderately SDI is an innovative provider of priced, nationality recognized brand systems and solutions to the name and private label apparel ac- retail, wholesale, fulfillment and cessories, cosmetics and footwear e-commerce industries for all for the entire family to communities aspects of distribution center across 40 states. materials handling. Stage Stores operates approximately As both consultants and systems 836 stores under the “Bealls,”Palais integrators, the Company provides Royal”, Peebles, Goody’s, Stage and clients with a total logistics “Steele’s”, trade names supported by solution package which includes 3 Distribution Centers. materials handling consulting, as well as design, engineering, fabrication, installation and integration servics BRASIL: Tel. (5511) 3238 46660 CHILE: Tel. (562) 2958 8000 WWW.SDI.SYSTEMS COLOMBIA: Tel. 57 (1) 927 9667 [email protected] MÉXICO: Tel. (5255) 9140 8257 13000 PIERCE STREET, PACOIMA, CA 91331 PERÚ: Tel. (511) 650 8348 USA: Tel: (818) 890 6002.