December 2018 Volume 13 • Number 11
LabManager.com
FOSTERING PRODUCTIVITY AT THE BENCH OR IN THE FIELD
Internal Communication
Laboratory Robotics: New Opportunities
Lab Automation Product Resource Guide
Follow us on www.genohm.com
squad when they do.
they happen, and alert your current with industry trends.
defenses prevent errors before and is exible so you can stay
conguration, and automatic and maintain. It saves you money
An arsenal of rules, ags, The right LIMS is easy to set up
Reduce Errors Investment
work ow, everytime. efciently and protect data.
tracking samples in every permissions to work more
creating digital locations and access with user, role, and group
Foil the gambits of chaos by You control the gateways of
Protection Visibility
Management Capabilities all in a Single Solution, look no further than SLIMS!
laboratory needs Sample Management, an Electronic Laboratory Notebook or Work ow
SLIMS is a digital platform used for managing all information in a laboratory. Whether your
They deserve SLIMS Super Power Your Lab is full of heroes
Your Lab is full of heroes They deserve SLIMS Super Power
SLIMS is a digital platform used for managing all information in a laboratory. Whether your laboratory needs Sample Management, an Electronic Laboratory Notebook or Work ow Management Capabilities all in a Single Solution, look no further than SLIMS!
Visibility Protection Foil the gambits of chaos by You control the gateways of creating digital locations and access with user, role, and group tracking samples in every permissions to work more work ow, everytime. efciently and protect data.
Reduce Errors Investment An arsenal of rules, ags, The right LIMS is easy to set up conguration, and automatic and maintain. It saves you money defenses prevent errors before and is exible so you can stay they happen, and alert your current with industry trends. squad when they do.
Follow us on www.genohm.com December 2018
contentsLabManager.com 10 18
30
22
feature leadership & staffing 10 Scientific Apps 22 Internal Communication Fostering productivity at the bench or in the field. Tips for developing effective communicators within and Lauren Everett outside the lab. Donna Kridelbaugh labs less ordinary technology 14 Ohmsett National Oil Spill Response Test Facility 26 RoboLab Saltwater test tank mimics real-world environment. Laboratory robotics offer new opportunities for both Lauren Everett researchers and clinical lab workers. Mike May business management health & safety 18 Smarter Systems The application of lean tools to chemical process 30 The Longest 10 Seconds development. Safety requirements for safety showers and eyewash stations. Remil Aguda Vince McLeod
4 Lab Manager December 2018 LabManager.com Wider Selection. Deeper Savings. From new to pre-owned, fully equip your lab at prices you can get behind.
Start saving at ebay.com/lab December 2018 laboratory product reports LabManager.com
AUTOMATION
“MINI-PRG” DEPARTMENTS As you will see beginning on page 60, a more industry insights laboratory compact version of Lab Manager’s annual Prod- uct Resource Guide is featured in this issue. 34 Get the Red Out 50 Water Purification However, unlike our more robust PRG released New takes on scarlet snacks for the holidays How water contaminants impact your lab each August, this “mini-PRG” focuses solely on and beyond. analyses. automation in the lab—offering helpful tips, Mike May Erica Tennenhouse purchasing advice, and a list of manufactur- analytical 52 Vacuum Pumps ers for a variety of automated laboratory Vacuum pump maintenance tips. instruments. Readers can look for additional 38 Ask the Expert Angelo DePalma mini-PRGs to come numerous times throughout Managing Workflows. 2019, each with its own specific product focus. 54 LIMS Survey Lauren Everett Learn which options our readers use and 40 Fluorine NMR more from our latest results. An overlooked nuclide comes into its own. Catherine Crawford-Brown Angelo DePalma 54 Fume Hoods Survey 42 Chromatography Columns Survey Find out readers’ purchasing plans and more from the latest results. Learn the most common applications and more from the latest results. Catherine Crawford-Brown Catherine Crawford-Brown Lab Manager® (ISSN: 1931-3810) is published 11 times per year; in every issue monthly with combined issues in January/February, by LabX, P.O. life science Box 216, 478 Bay Street, Midland, ON Canada L4R 1K9. USPS 35 Infographic Ergonomics Safety. 024-188 Periodical Postage Paid at Fulton, MO 65251 and at an additional mailing office. A requester publication, Lab Manager, is 44 Ask the Expert 43 Infographic Balance Best Practices. distributed to qualified subscribers. Non-qualified subscription rates Innovations in stem cells for regenerative Managing Laboratory in the U.S. and Canada: $120 per year. All other countries: $180 medicine. 53 ASK LINDA per year, payable in U.S. funds. Back issues may be purchased at Dollars. Tanuja Koppal a cost of $15 each in the U.S. and $20 elsewhere. While every 56 Technology News attempt is made to ensure the accuracy of the information contained 46 Microbiology herein, the publisher and its employees cannot accept responsibility The latest equipment, instruments, and system for the correctness of information supplied, advertisements or opin- A new golden age of antibiotic discovery? introductions to the laboratory market. ions expressed. ©2013 Lab Manager® by Geocalm Inc. All rights Brandoch Cook reserved. No part of this publication may be reproduced without 70 How it Works Automating Nitrogen permission from the publisher. 48 Homogenizers Survey Determination. WDS Canadian return: 478 Bay Street, Suite A213, Midland, ON Learn readers’ most sought-after features and 72 How it Works Improving Chemistry Canada L4R 1K9. more from our latest results. Productivity. Catherine Crawford-Brown POSTMASTER: Send address changes to 73 Pre-owned Equipment Marketplace Lab Manager®, PO Box 2015, Skokie, Il 60076. 73 Advertisers Index 74 Lab Manager Online
6 Lab Manager December 2018 LabManager.com Collaborative Chemistry
Working Together to Accelerate Progress
Whether it’s a smarter procurement experience, breakthrough products or the expertise to use them in the lab, to us, it’s all a part of becoming your primary chemistry provider—across every facet of your organization.
See what collaboration can do at SigmaAldrich.com/collaborativechem
The life science business of Merck KGaA, Darmstadt, Germany operates as MilliporeSigma in the U.S. and Canada.
© 2018 Merck KGaA, Darmstadt, Germany and/or its affiliates. All Rights Reserved. MilliporeSigma and the vibrant M are trademarks of Merck KGaA, Darmstadt, Germany or its affiliates. All other trademarks are the property of their respective owners. Detailed information on trademarks is available via publicly accessible resources. 2018-11695
2018-11695_MSIG_PTC_Lab-Manager-Ad.indd 1 8/7/18 8:05 AM editor’s note
app app and away
Google Maps, Instagram, and Waze are just a few of the mobile to see more complete end-to-end lab automation suites, removing apps that many of us have come to rely on and can’t imagine how the need for entering the same piece of data twice.” we lived without them. On the non-technology front, this month’s Leadership & Staffing According to this month’s cover story, laboratories too are now article, “Internal Communication,” (page 22) addresses a some- making use of scientific apps designed specifically for their needs times-overlooked aspect of running a lab, which is communicating and applications. Sridhar Iyengar, CEO and founder of Elemental your organization’s achievements and purpose to both inside and Machines, says, “Lab managers are looking for the same level of outside shareholders. Author and seasoned lab manager, Donna capability and performance in the lab as what they get from their Kridelbaugh, offers up practical tips for empowering your staff to daily, personal mobile experiences—seamless experiences and become better ambassadors of your organization. “Conduct in- well-designed functionality that support how they work.” house communications training and provide other helpful how-to Michael Mahan, a professor in the Department of Molecular, guides. These topics can include everything from the art of story- Cellular and Development Biology at UC Santa Barbara says, telling and an intro to social media to information on how to talk “The smartphone is a very powerful tool—detection (camera), to the press and on media relations,” recommends Kridelbaugh. quantitation (CPU), and internet connectivity—and these features For a refresher course on the rules around safety showers and eye- can be applied to a wide range of scientific disciplines.” Turn to wash stations, turn to page 30. For the latest analytical techniques page 10 to learn more. for detecting unsafe food dyes in snacks, treats, and spices, turn to Apps, AI, and automation are just a few cutting-edge technologies page 34. And for developments in NMR, vacuum pumps, water impacting the way research is being done today. Our technology ar- purification, and much more, check out the TOC to find those ticle this month, “Robolab,” (page 26) looks at recent developments topics that matter most to you. in the last of those categories. According to David Pechter, who Wishing you a peaceful, safe, and happy holiday season. has 25 years of experience in lab automation in the pharmaceutical Best, industry, the biggest change in automation is that it is “something Pam you now simply order, rather than going through a long specification and custom construction process.” Steve Yemm, CEO at Biodata (Cambridge, MA), says that what scientists are seeing today is only a Pamela Ahlberg glimpse of what lies ahead in automation. “In the future, we expect Editor-in-Chief
editor-in-chief director of creative services senior account manager Published by LabX Media Group Pamela Ahlberg Trevor Henderson Alyssa Moore president [email protected] [email protected] Mid-Atlantic, Southeast & International Bob Kafato [email protected] [email protected] associate editor scientific content editor 610.321.2599 Lauren Everett Erica Tennenhouse managing partner [email protected] [email protected] advertising account managers Mario Di Ubaldi June Kafato [email protected] production manager digital media coordinator Canada / Key Accounts Greg Brewer Catherine Crawford-Brown general manager [email protected] [email protected] [email protected] Ken Piech 705.812.2332 [email protected] art director business coordinator Larry Frey Danielle Gibbons Andrea Cole publisher Midwest/West [email protected] [email protected] Edward Neeb [email protected] [email protected] contributors audience development manager 845.735.5548 203.448.0728 Angelo DePalma, PhD Brian McGann Reece Alvarez Sara Goudarzi [email protected] subscription customer service Northeast Tanuja Koppal, PhD [email protected] custom article reprints [email protected] F. Key Kidder The YGS Group 203.246.7598 Donna Kridelbaugh [email protected] Mike May, PhD 800.290.5460 Vince McLeod, CIH 717.505.9701 x100 P.O. Box 216, 478 Bay Street, Midland, ON, Canada L4R 1K9 Bernard Tulsi 888.781.0328
8 Lab Manager December 2018 LabManager.com CELEBRATE WITH THE WORLD’S NO. 1 IN TITRATION!
E 166 TITRISCOPE, 1949 75 YEARS OF METROHM On April 1 in 1943, Bertold Suhner founded Metrohm. He started a great company, and we are proud to serve our customers with quality Swiss made instruments and insightful application know-how – then and now.
Find out more about Bertold Suhner and follow us on our anniversary blog: blog.metrohm.com
9702.A1.1030_FPJ © 2018 Metrohm USA, Inc. scientific apps scientific apps
FOSTERING PRODUCTIVITY AT THE BENCH OR IN THE FIELD by Lauren Everett
oung adults in the US spend on average nearly collected from the Elemental devices can be viewed on three-and-a-half hours on their smartphones each a lab manager’s smartphone or tablet via the Insights Yday, according to data collected by Statista. Smart- Dashboard. This allows lab managers to know what is go- phones have evolved into a necessity in our daily lives— ing on within the lab at all times and be notified of any they are the go-to tool we use to communicate, get direc- situations that require attention during off hours. tions, entertain ourselves with social media and games, “Virtually every scientist knows that the environment capture photographs, and more. Smartphone users also can affect the results of an experiment—be it how the re- have the luxury of choosing agents or cells were stored, what between millions of different the temperature or humidity apps for their everyday needs “Mobile apps are finding of the prep room was, and even and entertainment. what settings were used on Now, mobile apps are find- purpose in laboratories, instruments. Our products cap- ing purpose in laboratories, ture all that data, make it visible helping lab managers stay helping lab managers stay to the users, and pull out hidden organized and keep track of patterns and relationships that their instruments. In recent organized and keep track could prove useful and critical years, many product manu- for experimental reproduc- facturers have built mobile of their instruments.” ibility as [lab managers] evolve apps designed to make inven- and refine their protocols,” tory management quick and explains Sridhar Iyengar, CEO easy and offer remote monitoring of equipment. For and founder of Elemental Machines. The company is example, data analytics company Elemental Machines looking to expand its core product by developing apps that (Cambridge, MA) offers a portfolio of intelligent devices provide in situ data and analytics, so that when lab staff to monitor critical lab equipment such as refrigera- members walk through their labs, they can view current tors, liquid nitrogen tanks, and incubators as well as to stats for instruments using the app. “[Lab managers] are monitor the overall lab environment, including factors looking for the same level of capability and performance like humidity, temperature, and air pressure. All data in the lab as what they get from their daily, personal
10 Lab Manager December 2018 LabManager.com scientific apps ••,--FRITSCH----- mobile experiences—seamless experiences and well-designed func- tionality that support how they work,” says Iyengar. Q)Sample The added value of a dedicated app for specific instruments is becoming increasingly common and sought after. As another ex- Preparation ample, the eLABInventory app from Bio-ITech (Cambridge, MA) enables sample identification through an individual’s smartphone Milling • Sieving • Dividing or tablet. A phone’s camera can scan barcodes of samples, sample series, storage compartments, and equipment. Users can then retrieve and display all information of a sample directly on their mobile devices. Users can also receive notifications when samples or consumables in the lab inventory are running out of stock. In addition to enhancing organization and efficiency in the daily workflow of a lab, apps are also being employed as actual research tools for nearly all applications and fields, including clinical, food ,'.A- . safety, contaminant testing, environmental monitoring, and more. Bacteria testing At the University of California, Santa Barbara (UCSB), a re- search team developed a smartphone app with a lab kit that enables doctors to diagnose diseases within one hour. In a study published Particle Sizing in EbioMedicine, the team reported that the app and kit system, Q) named SmaRT-LAMP, successfully diagnosed urinary tract infec- tions (UTIs) within one hour. UTIs are one of the most common from 0.01 IJm up to 20 mm types of infections across the world, and this simple, low-cost test can improve health care in remote areas around the globe. Michael Mahan, one of the leaders on the project and a profes- sor in the Department of Molecular, Cellular and Development Biology at UCSB, explained to Lab Manager how SmaRT-LAMP reduces diagnostic time for UTIs from 18 to 28 hours to just one hour. A small volume of a patient’s urine sample is collected and the app uses the smartphone’s camera to take pictures of a fluores- cent chemical reaction that detects the presence of bacterial DNA in urine. “The more fluorescence, the more bacteria,” says Mahan.
Contact us and find the suitable solution for your specific application.
A custom-built app transforms a smartphone into a stand-alone device for Phone: 919-229-0599 rapid diagnosis and treatment of urinary tract infections. Credit: Peter Allen & Brian Long/UC Santa Barbara. [email protected]
December 2018 Lab Manager 11 www.fritsch-us.com scientific apps
The app converts the fluorescent signals into bacterial or get up slowly after sitting or lying down. These are all detection and quantification. “Traditional diagnostic signs of ailments called ‘smartphone biomarkers,’ which techniques require prior culturing of the bugs from can be detected by passively gathering sensor data on the the urine before biochemical characterization. SmaRT- smartphone and analyzing them,” explains Emmanuel LAMP is a direct specimen testing method (no cell Agu, professor of computer science and director of the culturing) based on rapid DNA amplification,” he says. Health Delivery Institute at WPI. Agu is leading the After five years of development, the app system can project with Elke Rundensteiner, director of the univer- now be tailored to identify virtually any pathogen with sity’s Data Science Program. the design of appropriate DNA primer for amplification. As long as soldiers agree to let the app monitor their The main appeal behind selecting a smartphone-based health, the only other requirement is for them to install app for this project was the cost benefit and ease of use. the app on their phones. The app gathers data without Current diagnostic technologies are expensive, which any interaction and will alert the soldiers only if they can prohibit those in resource-limited settings from pro- are showing signs of a medical condition that requires viding rapid, affordable care. Looking toward the future, attention. “This research will likely fuel further re- Mahan says the team hopes that international health search in this direction and gather more momentum. organizations will adopt use of the system, and the team In military zones, this technology would augment (not would like to modify the system to detect bacteria in replace) the periodic but infrequent medical checkups blood. “The smartphone is a very powerful tool—detec- that [servicemen and women] currently get. It could tion (camera), quantitation (CPU), and internet con- save lives and reduce the number of [soldiers] who nectivity—and these features can be applied to a wide have to suffer for the rest of their lives because an ail- range of scientific disciplines. In the future, we envision ment was not caught early,” says Agu. smartphone-based kits for home use,” says Mahan. Soldiers’ health “[Lab managers] are looking for The Defense Advanced Research Projects Agency (DARPA) is also taking advantage of the benefits of mo- the same level of capability and bile apps for medical monitoring. Through its Warfighter Analytics using Smartphones for Health program, DAR- performance in the lab as what PA is funding a four-year, $2.8 million project to build a mobile app that will act as an early warning system for they get from their daily, personal soldiers who suffer from traumatic brain injuries (TBIs) and infectious diseases. According to the Department of mobile experiences.” Defense, about 22 percent of all combat casualties from Iraq and Afghanistan suffer brain injuries, so the need for a method to quickly identify soldiers’ medical conditions Crop harvest is critical. A team from Worcester Polytechnic Institute The health care field isn’t the only one taking advantage (WPI), in Worcester, Massachusetts, is developing ma- of mobile apps and technology. “Precision agriculture” chine learning algorithms that will sort through data col- is transforming how farmers grow, manage, and harvest lected by sensors already built into smartphones and use crops and livestock. Modern technologies such as robotics, artificial intelligence to identify “smartphone biomark- drones, and autonomous vehicles are fueling this evolu- ers” that could be signs of a medical condition requiring tion—and now mobile apps can be added to the list. attention. “For example, a [serviceman] who has TBI Farmers face many variables when growing and har- may exhibit a slow step rate, disturbed sleep, and slurred vesting crops—including unexpected weather, insects speech, and avoid light and noise. A [marine] who has an and disease, and soil conditions—which can all affect infectious disease may use the bathroom more frequently the timeline of when to harvest. A newly developed scientific apps
app from the University of Wisconsin (UW)- their machinery to more effectively crack and harvest the corn. Madison aims to better inform farmers who “It all comes down to data,” Brian Luck, assistant professor of produce cracked corn cattle feed, saving them biological systems engineering at UW-Madison, said in a press time and money. The app, named SilageSnap, announcement about the app. “How much data can people can calculate corn kernel processing scores gather to assess their operations and maximize efficiency?” While right in the field almost immediately. Cur- farmers don’t have access to lab equipment on their machinery rently, farmers have to send samples of their or in the fields, they likely have their smartphones right in their cracked corn after harvest to a commercial lab pockets—and the smartphones are equipped with everything to receive their processing scores. The higher needed to test kernel quality that a lab would have. Initial results the score, the easier the corn feed is to digest from UW-Madison suggested that scores returned from the app for cows and the more milk they will produce. aligned very closely with official results from commercial corn For example, an “excellently scored” cracked silage processing score evaluations. corn can boost milk production by up to 32 While the use of smartphones and mobile apps has had a slow ounces per cow per day, according to studies start in lab environments, managers and researchers are becom- conducted by UW-Madison’s Department of ing more comfortable with relying on the technology to alleviate Dairy Science. But often, many farmers receive some of the burden of their daily responsibilities and streamline mediocre or even poor results, forcing them to processes. Whether you’re remotely monitoring equipment, seeking feed their cows more grain each day to meet data and analytics for more informed decision making, keeping track nutritional requirements. of inventory, or developing a solution to a real-world scientific chal- lenge, mobile apps are a valuable tool both in and out of the lab.
Lauren Everett, associate editor for Lab Manager, can be reached at [email protected] or 973-721-4070.
NEW! Auto Series Plus Plus Series Auto NEW! Compact Benchtop Press es es Press Benchtop Compact
Carver, Inc. introduces the new Auto Series Plus automatic automatic Plus Series Auto new the introduces Inc. Carver, hydraulic laboratory presses. These new presses features a large large a features presses new These presses. laboratory hydraulic 7" color operator interface, enhanced platen temperature control and and control temperature platen enhanced interface, operator color 7" A screenshot of auto-tuning, ramp heating capability, real-time trending of of trending real-time capability, heating ramp auto-tuning, force and temperature and seven day timer for auto auto for timer day seven and temperature and force the SilageSnap app. heat-up. Other features include storage of up to to up of storage include features Other heat-up. Credit: University 250 recipes, recipe preview and optional data data optional and preview recipe recipes, 250 of Wisconsin- logging for cycle parameters. parameters. cycle for logging Madison. Auto Series Plus press models models press Plus Series Auto are available with 15 to 48 tons tons 48 to 15 with available are The corn must be cracked to break up the of clamping force and 6" x 6" 6" x 6" and force clamping of to 19" x 19" platens. Ideal for for Ideal platens. 19" x 19" to tough outer kernel and expose the nutritious quality control and research research and control quality starch inside. But achieving the highest-quality and development test sample sample test development and cracked corn is a challenge. With SilageSnap, preparations, destructive testing, testing, destructive preparations, farmers can gather a small sample of corn in molding, laminating and fluid fluid and laminating molding, the field, place a coin next to it to calibrate pixel extraction. Visit carverpress.com carverpress.com Visit extraction. for more information. information. more for size, and take a photo with their phone. The app’s image-processing algorithms calculate the kernel processing score in the field, letting farmers know whether they need to fine-tune
ISO 9001:2015 Certified Certified 9001:2015 ISO www.carverpress.com www.carverpress.com Tel: 260-563-7577 260-563-7577 Tel: [email protected] [email protected] labs less ordinary
Ohmsett National Oil Spill Response Test Facility SALTWATER TEST TANK MIMICS REAL-WORLD ENVIRONMENT by Lauren Everett
hen it comes to oil spill recovery, the parameters include sea conditions (wave height, length, Ohmsett facility is at the forefront of new and period), tow speed, meteorological data, water tem- W innovations. “Anything that you would see perature and salinity, volume of oil, and more. Testing related to oil spill response on water, we most likely is done in the Ohmsett tank, which is one of the largest either tested it or have done research and development of its kind. The concrete structure measures 670 feet here related to it,” said Dave DeVitis, test director and long, 65 feet wide, and is filled with eight feet of clear engineer. The Ohmsett facility, located at the Naval saltwater. Although similar tanks that are comparable Weapons Station Earle Waterfront in Leonardo, NJ is a or larger in size exist, this is the only one in the nation national venue for government agencies, academia, and with towing and wave-generating capabilities. It’s also industry teams to test newly developed oil spill contain- the only facility that can replicate real oil spills within a ment and clean-up equipment and techniques. controlled environment. “There are always challenges because it’s a very complex system, and There are a lot of moving parts,” said Len “Anything that you would see Zabilansky, facility manager at Ohmsett. Aside from the regular maintenance and upkeep of the tank, the system related to oil spill response on requires a team of certified staff who are required to understand the chemistry of different types of oil and how water, we most likely either tested the oil will respond to waves and fresh water vs. saltwater. Although having saltwater in the tank is one of the factors it or have done research and that sets Ohmsett apart, it can also create challenges. “Corrosion is always an issue for us,” said DeVitis. But the development here related to it.” staff takes numerous preventative measures to combat any potential issues. One of their larger maintenance projects occurs approximately every five years, and requires removal Ohmsett is equipped with a variety of heavy-duty of all the water from the test basin. The team then recoats equipment that enables teams to test their new equip- the interior of the basin, replaces all integral seals, and ment and techniques in a controlled setting, with the works on any subsurface equipment that may need atten- ability to customize elements of the environment for tion. “It’s a large-scale maintenance action, comparable to precise results. Examples of these customizable test what you would do to a ship,” explained DeVitis.
14 Lab Manager December 2018 LabManager.com Are you experiencing quality issues with your supplier? Your products. Your customers. Our manufacturing experience.
cGMP ISO PRIMARY Manufacturing 13485 MANUFACTURER & 9001
If you’re ready to look beyond a one-size-fi ts-all approach, let’s talk about consistency and truly custom components. Tap into a customer-focused quality system for custom manufacturing. ISO 9001, 13485 and 18385 certifi ed.
promega.com/LetsTalk
© 2018 Promega Corporation. All Rights Reserved. 46971449 labs less ordinary
1. 2.
1. Staff provides independent objective per- formance testing of innovative spill recovery 3. technologies in a simulated marine environ- ment with real oil. 2. Staff experiments with various test methods and sorbent materials to quantify performance characteristics of sorbent products. 3. An aerial view of the Ohmsett facility. Credit for all photos: Ohmsett
“We want to be forward-leaning and make sure we get In field tests, researchers don’t have the luxury of control- ahead of it,” added Zabilansky. ling the test conditions, or of even using real oil. At Ohm- sett, researchers get accurate and reliable results and can use full-size equipment, eliminating the hassle of building scale Real-world conditions, real-time data models for testing. To test if new equipment or technologies Without the Ohmsett facility, manufacturers would not are going to be effective in the field, DeVitis and others at be able to test their new designs and protypes against real- Ohmsett develop rigorous test protocols that are unique to world conditions, and researchers could not acquire real- the system being tested. For example, they need to consider time data analysis that provides insight into the redesign where the equipment could potentially be deployed— of more effective tools for future oil spills. Researchers are whether it’s open ocean, a river, or lake—and whether they also able to utilize the facility to study oil behavior, pump- anticipate using the equipment for diesel or fuel oil vs. crude ing strategies, chemical dispersants, and other factors that oil, for example. Environmental factors combined with the affect oil spill recovery efforts. “Our facility has proven to type of oil spilled can determine what equipment will be be the ideal facility for testing and analyzing the practi- most effective. “In some cases, there are ASTM standards cal effectiveness of equipment such as booms, skimmers, that are employed for the testing method itself, in which you sorbents, temporary storage devices, pumping systems, quantify the performance of the system given a defined set and remote sensing devices,” the facility’s site reads. of parameters as per ASTM,” explained DeVitis.
16 Lab Manager December 2018 LabManager.com labs less ordinary
The facility also offers oil spill more. The facility offers additional support through a machine shop that response training for responders to can provide fabrication and welding services, and ample work space to become familiar with new equipment, prep and modify test equipment. An on-site chemistry lab and complete so that in the event of an emergency, meteorological station are also at researchers’ disposal. they will know what tool is best for “We look at this facility as the UL [Unbiased Laboratory] of the oil that particular response. Members of industry. The facility has evolved from the boom and skimmer days when the US Coast Guard frequently take the EPA operated it, to now being able to test and evaluate basically all advantage of this training, but regula- types of remediation equipment and techniques that are used for oil tors and those in industry also attend spill response,” said DeVitis. Looking long-term, Zabilansky and DeVitis to experience what it would be like out envision the facility expanding its capabilities even further to become in the field during a response effort, an international center of excellence. Future initiatives will focus on and to obtain a basic knowledge of the improving the flexibility of the facility’s systems, so that they can accom- containment and clean-up work and modate a wider spectrum of testing than is done currently. what it entails. “Wherever the industry goes, we’ll always try to be ahead of it,” said Zabilansky.
Lauren Everett, associate editor for Lab Manager, can be reached at “There’s always [email protected] or 973-721-4070. challenges because it’s a very complex system, and there’s a lot of moving parts.”
Renewable energy testing In addition to oil spill recovery test- ing and research, the facility also acts as a venue for testing wave and current energy systems. The Ohmsett tank can simulate ocean current flow and has three movable bridges with tow speeds of up to six knots, which are program- mable to 1/100th knot increments. According to Ohmsett, the tow bridges are able to accommodate the torque and forces of the largest current turbines and wave energy converter (WEC) equipment. Data is collected from various sensors and video cam- eras for synthesis and analysis. Some of the on-site sensors and instrumen- tation include wave height altimeters, pressure transducers, in-situ fluorom- etery, surface thermal imaging, and business management
Smarter Systems THE APPLICATION OF LEAN TOOLS TO CHEMICAL PROCESS DEVELOPMENT by Remil Aguda
ean tools are engineering evaluation techniques that Type of Scenario Lean Action Items can be integrated into chemical process development Waste Tool labs in order to reduce different types of waste.1 Reduce Defects Chemical supplies do not Quality at Create a list of suppliers who meet chemical L meet chemical specifications the Source specifications according to lot numbers and One of these tools is an online pull or kanban (schedul- certificate of analysis prior to purchasing ing) system that allows lab managers to create a list of Overproduction Overproduction of Pull Request for waste containers when chemicals requests. Failure mode and effects analysis (FMEA) can hazardous waste without System and lab supplies are ordered for experiments any storage containers and and pilot-plant projects also be applied to reduce hazards while allowing flexibility secondary containers to in the layout of materials and equipment for developing prevent spilling chemical processes. Waiting • Waiting for supplies Pull • Create an inventory of supplies from and chemicals to arrive System similar projects • Waiting for calibration • Order supplies and chemicals when they of an instrument are 75% consumed from the list of Types of waste by the manufacturer suppliers with chemical specifications Examples of the types of waste and hazards in • Allocation of the number of samples tested on an instrument allows the project leader chemical process labs are: (1) waiting for supplies and to be aware of the funds needed for chemicals and instrument calibration by a manufacturer; chemical analysis and the routine calibration and preventive (2) correcting laboratory procedures when they are not maintenance needed within instrument calibration; (3) increased workload for Overprocessing or Pull • Online reservation system for scheduling increased workload on System 5S use of instruments analytical instruments; (4) waiting for online orders from analytical instruments • Preventive maintenance according to SOPs vendors; (5) transporting chemical reagents, samples, and or prior documentation of its use by other operators in logbooks waste through the labs; (6) searching for items not prop- • Logbooks would indicate the time for maintenance based on the lifetime and erly labeled in storage cabinets; (7) overproduction of recommendations from the SOPs or waste without storage containers and secondary contain- user’s manual ers for spills from overfilled containers; and (8) underuti- Transportation Conveyance of chemical Value Layout of the laboratory or pilot-plant for reagents, samples, and Stream ease of processing in an equipment, sampling lized staff due to lack of training. Table 1 presents the waste through the lab to Mapping beside the instrument, storage of samples, and action items for each type of waste and identifies which reduce exposure disposal of waste lean tools can be applied to each scenario. Reduce Motion Wasted motion due to 5S Storage cabinets and chemical containers searching for items in the should be properly labeled laboratories Lean tools Under Part-time student workers Training • Training for new skills that are in demand Utilized waiting for tasks and work and by prospective employees Quality at the source can identify suppliers that can Employees assignments Motivation • Motivating them to learn by assigning list certificates of analysis of their batches of reagents tasks that apply science and engineering principles from their coursework on their purity, efficacy, and type of chemical test used • Recognition in meetings and giving credit to determine their chemical composition. in presentations The pull system can be used for addressing issues of Table 1. Lean tools and action items for addressing the types of overproduction of waste, waiting for supplies and instrument waste in chemical process development labs.
18 Lab Manager December 2018 LabManager.com business management
calibration, and reducing inventory. For example, an online 40 percent of the online requests. Facility improvements laboratory request form can be a pull system platform. include repairs, requests for compliance with university A laboratory manager can use the pull system to learn regulations, or project-sponsored specifications. These the immediate needs versus the most frequent needs of diagrams also showed that the top 80 percent of the workers. An online form gathers the requests from staff requests involved research activities of new hires who in predetermined categories. The form also asks users create materials or install instruments in experiments when they need it (whether one to two days, one week, with potential economic benefit as value-added products. or one month) in order for the lab manager to prioritize The Pareto diagram data from the pull system can tasks and delegate them to the staff. This online Google be reinforced with Gemba Kaizen or management by form compiles the information on a spreadsheet that wandering around (MBWA). “Adopting MBWA as a the department head, staff, faculty, and student work- participatory management style encourages employees to ers can access to get the tasks done according to their ask questions by making managers available to employees job descriptions and responsibilities. Data from each in casual discussions.”2 MBWA also reinforces continuous category gathered from a research facility from the pull improvement of the safety, efficiency, and productivity system can be shown on a Pareto diagram as a basis for of the laboratory. making decisions about the allocation of people, time, The 5S methodology in laboratory management and budget. For example, a series of Pareto diagrams involves the following practices: sort, sweep, straighten, over a 12-month period from a biomaterials academic- shine, and sustain. It involves sorting chemical reagents industry consortia lab identified that facility improve- (acids, bases, solid, liquids, waste) into different storage ments are the most requested and comprise 30 percent to containers; sweeping any spilled items or disposing of
YOU ARE NOT A ROBOT... SO DON‘T ACT LIKE ONE FREE YOURSELF FROM ROUTINE PIPETTING
ASSIST PLUS Automating Multichannel Pipettes Making hands-free serial dilutions, reagent additions and sample reformatting very affordable for every lab. Compatible with all Integra‘s electronic pipettes from 4 to 16 channels for consistent results and unbeatable ergonomics.
VIAFLO - Electronic Pipettes VOYAGER - Adjustable Tip Spacing Pipettes www.integra-biosciences.com
www.integra-biosciences.com VIAFLO - Electronic Pipettes VOYAGER - Adjustable Tip Spacing Pipettes
from 4 to 16 channels for consistent results and unbeatable ergonomics.
very affordable for every lab. Compatible with all Integra‘s electronic pipettes
Making hands-free serial dilutions, reagent additions and sample reformatting
ASSIST PLUS Automating Multichannel Pipettes
ROUTINE PIPETTING
FREE YOURSELF FROM
SO DON‘T ACT LIKE ONE
YOU ARE NOT A ROBOT... business management
hazardous chemical waste in appropriately labeled con- hazards in the scale-up of a chemical process, FMEA can tainers for routine pickup; straightening the glassware, be used as an assessment tool. FMEA ranks the different plasticware, and instruments in place; shining the labora- instruments, chemical storage, and workbenches in terms tory workplace by removing clutter, wiping spills, and of their severity (S), occurrence (O), and detectability routine cleaning; and sustaining the operation by training (D). The severity score is set according to the Hazardous workers to use online standard operating procedures, Materials Identification System and material safety data instrument users’ manuals, and experimental procedures sheets found in the occupational safety database. Oc- (SOPs). The 5S approach reduces searching for items in currence and detectability scores are gathered by biased the laboratory by labeling storage cabinets and chemical visual inspections. The sums of the scores are posted containers, reduces hazards and inefficiencies by routine online for faster data collection and ranking. For example, cleaning and straightening. from FMEA scores in a bioenergy process analytics Underutilized student workers can be motivated to laboratory, the top three risks identified were: (1) possible learn by assigning them tasks that explosions due to the flammable apply science and engineering gases (methane, hydrogen, pro- principles from their coursework pane) in high-pressure tanks, (2) and recognizing them in research “Adopting MBWA contact of the metal tanks with group meetings, on posters, and live electrical parts, and (3) sharp in presentations. Hiring part-time as a participatory cuts when capping used syringes workers could enable important and disposing of them in sharps laboratory management work to management style containers, or broken glass from be done less expensively.2 Standard encourages employees disposable broken glass pipets or operating procedures can facilitate broken glass containers. From this the learning process and prevent to ask questions by FMEA, safety measures involve nonvalue Gemba Kaizen–added installing an emergency power- steps in worker’s activities. making managers off switch, gas monitoring using Value stream mapping provides a pressure relief device, an emer- a layout of processing equipment available to employees gency gas-off switch, exhaust placed beside sample testing instru- flow monitoring, and having a ments and for disposal of waste. A in casual discussions.” ventilated enclosure, gas cabinet, layout for process development can and fume hood. Laboratory man- also reduce trips and falls. However, agers can identify the top risks when the process is being devel- for allocating time, money, and oped and there are changes in the setup, moving different personnel to prevent violations of university or govern- experimental setups or modules should be allowed. Flex- ment laboratory regulations. However, chemical process ibility of the equipment and workbenches reduces motion. safety risk mitigation involves cost as a constraint. Hence, the proposed process should involve a process map to reduce motion but allow flexibility to add or remove Acknowledgements parts when improving the process. For example, biophar- Barbara White is acknowledged for sharing data from maceutical process development laboratories utilize single the online laboratory request for laboratory management use flexible systems for scale-up of disposable bioreactors, of her biomaterials academic-industry research consor- filtration membranes, and chromatography systems to tium facility at North Carolina State University. William reduce waste in workflows.3 Holmes and Emmanuel Revellame are acknowledged Occupational hazards in research and teaching labs for sharing their experience from their bioenergy pro- that might affect the health and safety of researchers cess development projects at the Energy Institute of the and students include chemical, physical, electrical, and University of Louisiana at Lafayette and the Mississippi mechanical risk factor.4 To reduce these to an acceptable State University Department of Chemical Engineering, level and control routine inspection, corrective and pre- respectively. Carl Breuning is acknowledged for sharing ventive actions, group trainings, and to identify potential his experience in biopharmaceutical process development.
20 Lab Manager December 2018 LabManager.com business management
Jim Lee reviewed and gave feedback on this work as a References requirement in ENGR 640, Lean Six Sigma, a course of- 1. Speziale, R. Logjam, Bottleneck, Pinch-Point: The Ef- fered at the College of Engineering at the University of ficiency Drain for the Modern Laboratory.Lab Manager Louisiana at Lafayette. magazine, January 31, 2007. http://www.labmanager.com/ business-management/2007/01/logjam-bottleneck-pinch- point-the-efficiency-drain-for-the-modern-laboratory#. “FMEA ranks the different instruments, W15rLdJKhPZ. 2. Borchardt, J. K. Top 10 Management Skills You Need. Lab chemical storage, and workbenches in Manager magazine. October 4, 2011. http://www.labmanager. com/leadership-and-staffing/2011/10/top-10-management- terms of their severity (S), occurrence skills-you-need#.W15ok9JKhPY. 3. Sinclair, A. and M. Monge. Disposables Open Up Possibili- (O), and detectability (D).” ties in Facility Design. Biopharm International, August 1, 2008, Volume 21, Issue 8. http://www.biopharminternational.com/ disposables-open-possibilities-facility-design?id=&sk=&date Remil Aguda is a systems engineering graduate student with =&%0A%09%09%09&pageID=2. a concentration in chemical engineering at the University of 4. Ozdemir, Y., Gul, M., Celik, E., 2017. Assessment of occupa- Louisiana at Lafayette. He has worked on chemical process tional hazards and associated risks in fuzzy environment: A development projects in various academia-industry-government case study of a university chemical laboratory. Hum. Ecol. Risk consortia on biopharmaceuticals, biomaterials, and bioenergy. He Assess: An Int. Jour., Volume 23, 2017, 895–924. https://doi.org can be reached at [email protected]. /10.1080/10807039.2017.1292844.
Emergency Shower
Corner Canopy Hoods
UniFlow SE UniFlow CE AireStream AireStream
Acid Storage Cabinet Worksurfaces and Cabinets Laboratory Planning Solutions Find our products with •UniLine Casework •UniFlow Fume Hoods .com •Corner Canopy Hoods • Emergency Shower Booths
Safety UniFlow First Modular Clean Labs EnviroMax Enclosures Laboratory Fume Hoods Pre-engineered for prompt Vented enclosures to protect robotic Full line of low flow, Constant Volume, Emergency Showers UniMax Enclosures on-site install, HVAC, HEPA processes from contamination & VAV, energy efficient, bench mount Delivers immediate full body Large Floor Mount Enclosures, filtration, lighting to spec personnel from hazardous fumes and floor mount fume hoods shower eye/face wash Modular design for on-site assembly
Made in Specify HEMCO on USA ® 9001:2015 Certified Your Next Lab Project HEMCO ® www.HEMCOcorp.com Laboratory Planning Solutions Call: (800)779-4362 leadership & staffing
Internal Communication TIPS FOR DEVELOPING EFFECTIVE COMMUNICATORS WITHIN AND OUTSIDE THE LAB by Donna Kridelbaugh
cience organizations rely on creative marketing and • Consider setting up a project or team site that can serve outreach strategies to attract top lab talent, showcase as a portal for internal communication efforts and gath- S research products and services to potential clients or ering content from employees. If an in-house applica- funders, and engage the general public in science. However, tion is not available, there are many free and low-cost many organizations overlook the importance of effective options (e.g., Asana, Basecamp) that can be tailored to internal communications for these marketing and outreach such needs. Be sure to include help guides and other efforts. For example, one difficulty faced by communica- resources to train staff on how to use the website, along tions staff is staying updated on the latest research news with other guidelines (e.g., file-naming conventions). and developments in order to have regular content to share with the public. Thus, organizations would benefit from • Require individual laboratories or other operational maintaining open lines of communication and promot- units to submit periodic updates with relevant news ing cross talk among staff to ensure information is shared and information. This update can be a simple online throughout the organization. This article provides some form with a few outlined categories (e.g., recent publi- ideas on how organizations can use best practices for inter- cations and presentations, staff awards) of information nal communications to capture content from employees for to be collected and then submitted electronically to a marketing needs, train lab staff to be brand ambassadors, central database and/or appropriate team members, and get group buy-in for these communication efforts. including communications staff.
Ways to capture content for marketing and • Maintain a shared calendar where lab staff can add outreach efforts upcoming events (e.g., conferences, talks, outreach One of the biggest challenges for any organization’s events) that they will be attending or sponsoring. This marketing and outreach efforts is how to capture current resource will allow communications staff to publicize and relevant content to feed into external communica- the organization’s presence at these events. It also tion products (e.g., social media posts, newsletters, annual gives managers an opportunity to touch base with lab reports). In many cases, laboratories operate as individual personnel in advance of the event to see whether they units, which can make it difficult for the rest of the orga- need any marketing materials or other information to nization to know what everyone is up to. Therefore, it is effectively promote the organization. paramount for lab managers to make a concerted effort to keep senior managers and communications staff informed • Ask lab managers and staff to regularly share already of the most recent lab developments and accomplish- prepared materials and files that can provide ideas for ments. Here are some suggestions for how organizations promotions and/or can be repurposed for inclusion in can use internal communications to streamline this process: marketing collateral. These materials may include open
22 Lab Manager December 2018 LabManager.com Superior Labeling CYTAG® SuperCGH Labeling Kit
Superior Labeling Effi ciency for Low Input Samples
Array comparative genomic hybridization (aCGH) is a powerful tool for detecting Lowest DLR Scores for Low Input Samples DNA copy number gains and losses associated with chromosomal abnormalities. 0.25 With optimized proprietary reagents, Enzo’s CYTAG® SuperCGH Labeling Kit for oligo arrays produces high quality data using as little as 50 ng of genomic DNA, 0.2 without a need for pre-amplifi cation for precious low input samples.
Provides excellent dynamic analytical range from 1000 ng down to 50 ng for 0.15 previously limiting low input samples 0.1 Validated for multiple sample types
Derivative Log Ratio (DLR) Log Derivative 0.05 Shorter workfl ow allows samples to be ready for hybridization in under 4 hours
0 Superior DLR scores (0.09-0.12) CYTAG® SuperCGH Competitor
Ability to perform total genomic DNA analysis without amplifi cation or Comparative analysis of 50 ng DNA samples labeled with either complexity reduction Enzo’s CYTAG® SuperCGH Labeling Kit or that of a leading ® competitor demonstrates signifi cantly lower DLR scores.
Low Input Samples | Superior DLR Scores | Simple Workfl ow Life Sciences scientists enabling scientists™ For Research Use Only www.enzolifesciences.com/CGH Not for Use in Diagnostic Procedures [email protected] © 2018 Enzo Life Sciences.
enzo-LabManager-11-2018-FP-CGH.indd 1 11/15/18 10:27 AM leadership & staffing
meeting minutes, presentation slides, and other related • Leverage the networks of staff members to spread the files (e.g., event pictures). Files can be deposited in a cen- reach of marketing efforts. For example, provide regular tral repository for a project or team site, and this process reminders requesting that employees share materi- can be simplified by creating an easy way to drop informa- als (e.g., forward email newsletters, share social media tion into designated folders via email or a short form. posts) with their contacts. Additionally, when consider- ing what social media platforms to use, look at where • Facilitate ways for staff to talk and share their science employees are most active online. There also are ap- in an informal setting. Some ways to do so include plications (e.g., Dynamic Signal) that enable employees adding a quick roundtable discussion at regular meet- to subscribe to an organization’s social media feeds and ings where employees can share updates or news, easily share them through their own online accounts. moderating an online discussion board, and scheduling coffee breaks with managers. Also consider hosting in- house research presentations or symposia to provide “Educate employees on standard a platform for employees across the organization to engage in scientific discussion about their latest work. branding and messaging and internal • From a business development standpoint, provide communication processes.” employees with internal communication guidelines on how to make business referrals of potential clients, collaborators, and other interested parties (e.g., event • Create a downloadable communications toolkit to supply sponsors, funding agencies) to the organization. These employees with the tools and resources to promote the orga- guidelines may include holding debriefs with staff nization’s brand. Sample contents of such a toolkit may in- after events to collect contact information, using clude presentation and poster templates, logos and artwork, a shared contact management system, and making standard text for acknowledgments, marketing materials prompt and effective follow-ups with contacts. (e.g., brochures and fact sheets), and general talking points with key messages about the organization. Also, provide a way for employees to request printed copies of any of the Training lab employees to be brand ambassadors materials to take along to conferences and other events. Staff members are the outward extension of any laboratory who commonly interface with target audi- • Use the onboarding process of new hires as a time to ences, from presenting at scientific conferences to shar- distribute the communications toolkit and educate em- ing updates on social media about their work. Therefore, ployees on standard branding and messaging and internal they can be the best brand ambassadors to positively communication processes. The onboarding process also is represent and promote the organization. In order to do a good time to capture content for future marketing needs so, it is essential to ensure lab staff are delivering consis- by collecting key information (e.g., bio/picture, social me- tent messages, equipped with the tools and resources to dia accounts, professional affiliations) that can be used to effectively communicate, and trained in science commu- create a staff profile. As an example, marketing staff can nication skills. Here are a few ideas on how to transform then follow these employees online to stay updated on staff into brand ambassadors for the organization: their activities and have an additional source of content.
• Conduct in-house communications training and provide How to get group buy-in for communications efforts other helpful how-to guides. These topics can include ev- Laboratory staff are often consumed with the impor- erything from the art of storytelling and an intro to social tant science required to keep organizations moving for- media to information on how to talk to the press and on ward; therefore, employees may think they don’t have the media relations. There are a number of online resources time or may not see the value in working on communica- available through professional organizations that can be tion tasks. Thus, it is important to get group buy-in from used, or outside experts and consultants can be brought in employees as a starting point before implementing any to facilitate such trainings with staff members. new internal communications systems or requirements.
24 Lab Manager December 2018 LabManager.com leadership & staffing
Here are some final thoughts on how manag- • As communications activities take time and effort, provide staff ers can work with staff toward a shared goal with information on what communications resources (e.g., writ- of being effective communicators within ing and editorial support, graphics design) are available to them, and outside the organization: whom they can contact for help in this area, and any organizational approvals required before communicating to external audiences. In • Adopt a company culture that promotes open line with encouraging employees to communicate with the public, lines of communication and transparency it is suggested to keep any media approvals to a minimum and within the organization. For example, con- instead default to training on best practices in media relations. sider sharing any news and updates collected from other labs with the rest of the organi- • Finally, seek out lab employees who may have special interest zation by making these files accessible on a in science communications and in gaining skills in this area for project or team site and/or providing a sum- career growth opportunities. These staff members can help co- mary of highlights via an internal employee ordinate communication efforts among laboratories, train fellow newsletter. This effort ensures information employees in science communications, prepare draft marketing is being shared with any employee who may materials for external use, and serve as a technical liaison to any need it to do his or her job, and it also pro- public relations and marketing staff. motes collaboration across the organization. Donna Kridelbaugh holds an advanced degree in microbiology and is a • Take the time to promote staff (e.g., lab former lab manager. Connect with her on Twitter (@science_mentor) and member profiles, employee award an- visit her website at http://ScienceMentor.Me. nouncements) in the organization’s com- munication channels, and use any poten- tial marketing content that is provided by staff whenever possible. This will help employees recognize their contributions are valued, know everyone within the or- ganization is being promoted equally, and see how the information is being used to advertise their work in marketing efforts.
• Show the tangible results of marketing and outreach efforts to get more group buy-in and acknowledge staff efforts. These results can include summaries of relevant marketing metrics (e.g., social media statistics, number of publications downloaded) and highlights of outreach events. Also, case studies and related information can be presented on how business referrals have resulted in successful projects and collaborations.
• Demonstrate to employees that managers also value communications and staff time spent on these efforts by including related tasks as part of regular roles and respon- sibilities, allocating adequate time and resources for this work, and directly tying these activities to performance objectives. technology
RoboLab LABORATORY ROBOTICS OFFER NEW OPPORTUNITIES FOR BOTH RESEARCHERS AND CLINICAL LAB WORKERS by Mike May, PhD
utting robots to work in a lab, automating various In the technology itself, many advances also pushed processes, is much easier than it used to be. “As a lab automation ahead. For example, liquid handling can P historian of the field, the single most important now employ ultrasonic noncontact techniques. The in- advance has been that laboratory robots are increasingly strumentation can run advanced methods, like the digital easy to use and more reliable,” says Kevin Olsen, instru- polymerase chain reaction and automated microscopy mentation specialist in the chemistry and biochemistry for high-content cell analysis. Plus, the computer science department at New Jersey’s Montclair State University. side continues to make many aspects of automation eas- “There is no single feature [or single development] that ier. “Clusters and cloud computing mean that comput- made this possible.” ability is no longer an issue for all but the most esoteric or bold problems in modeling,” Pechter explains. Beyond all the robotic, computing, and labware im- “Clusters and cloud computing provements, what goes into the methods is also changing. Today’s automation systems work with many samples mean that computability is no longer including primary cell cultures, stem-cell libraries, Magical Together three-dimensional cell cultures such as organoids, and The Most Installations in North America an issue for all but the most esoteric gene-editing processes such as CRISPR. As Pechter notes, “Each is a world of change in itself.” 50 Years or bold problems in modeling.” Combined Reactor Experience Creating customizations Instead, many changes in both science and robotics Even as automation gets easier to use, many plat- merged to make automation what it is today, opening new forms make it possible for scientists to create custom- opportunities for researchers and clinical lab workers alike. ized workflows. When asked about the latest advance The biggest change—according to David Pechter, who has in automation from Hamilton Robotics (Reno, NV), 25 years of experience in lab automation in the pharmaceu- product manager Del Ray Jackson says, “With the newest tical industry—is “that automation is something you now version of INSTINCT V software—used to control the simply order, rather than going through a long specification Microlab VANTAGE Liquid Handling System—the and custom construction process.” The platforms that can realm of workflow customization extends beyond robotic be ordered offer expanding options, even in the labware and deck configurations.” Through a graphical interface, that can be used. “1536 is now standard for many in-depth, scientists can build processes that, Jackson says, “tailor Contact us cell-based assays that would have been off limits,” he points actions to the assay type.” This software even provides for your free out. “Alternative testing regimes, like organ-on-a-chip and 3-D simulations of a process, which helps users see just C G - 1 8 0 droplet microfluidics, are changing the game.” how it would work. quote. T 1-800-843-1794 F 1-800-922-4361 26 Lab Manager December 2018 LabManager.com [email protected] • www.cglifesciences.com technology
(Cambridge, MA), says that his company’s Labguru—a web- and cloud-based electronic lab notebook—was de- veloped for “integration with laboratory instruments that allows us to capture data directly from them.” That pro- cess uses a scientific data management system solution called Labguru UpFolder. “This allows us to connect Labguru to plate readers, for example, and in this case, it captures a CSV file from the plate reader and inserts it directly into a Labguru experiment,” Yemm explains. This system can compile the data for statistical analysis. For example, an R-based analysis can fit a dose-response curve to the data points and calculate various metrics, including line slopes and intercepts. The analysis can The Microlab VANTAGE Liquid Handling System lets also determine values like the IC50, which is an efficacy scientists customize many aspects of workflows. (Image courtesy measure that is often used in drug discovery research. of Hamilton Robotics.) Yemm says that an IC50 measurement “is of particular importance to scientists across the drug discovery field, The robotics in a lab also need to be connected to as it defines the biological activity of a new molecule.” software, but it needs to be designed for this kind of Yemm believes that what scientists are seeing today is work. As an example, Steve Yemm, CEO at Biodata only a glimpse of what lies ahead in automation. “In the
Magical Together The Most Installations in North America 50 Years Combined Reactor Experience
Contact us for your free C G - 1 8 0 quote.
T 1-800-843-1794 F 1-800-922-4361 [email protected] • www.cglifesciences.com technology
future, we anticipate a completely networked lab where all samples will be barcoded and scanned,” he says. “We expect to see more complete end-to-end lab automation suites, re- moving the need for entering the same piece of data twice.” Kudos for collaboration It’s not just devices, software, and samples that must work together in an efficiently automated lab. How scientists work with all that technology, and maybe together, comes into play as well. Even robotics can be designed for improved teamwork. “Collaborative robots are designed to work alongside scientists in a shared environment,” says Dean Mulyk, prod- uct manager, lab automation solutions, at Thermo Fisher Scientific (Waltham, MA). “While they have led to systems that are more open, they haven’t fundamentally changed the human interaction with automation.” That could change with the Thermo Scientific inSPIRE, which is a collabora- tive system. “The touch-enabled inSPIRE incorporates in- In a collaborative system, like the Thermo Scientific inSPIRE, novative features to provide scientists [with] an automation scientists and machines work together by design. (Image courtesy system that truly partners with them,” he says. of Thermo Fisher Scientific.) Making the best collaborative system starts with that con- cept in mind. “The inSPIRE is designed from the ground high-content imaging, siRNA, ADME-Tox, and many up to work well with humans,” says Mulyk. For example, other workflows across a wide variety of disciplines.” it includes touch-enabled control through which users can Sometimes, robot-advancing collaboration comes from share access to instruments using the SmartHandle. “The company teamwork, such as Bruker BioSpin (Billerica, SmartHandle’s color changes based on whether the user or MA) teaming up with UK-based TTP Labtech. Bruker Biospin’s Lab2NMR—an automated system for schedul- ing nuclear magnetic resonance (NMR) samples—inte- “In the future, we anticipate a grates TTP Labtech’s lab2lab, which pneumatically trans- ports barcoded samples. “In many pharmaceutical and completely networked lab where chemistry laboratories, individual scientists need access to analytical equipment such as HPLC, LC-MS, and NMR all samples will be barcoded to perform analysis on their samples,” says Sandra Wiktor, technical product manager, automation, at Bruker Bio- and scanned.” Spin. “Such analytical instrumentation is often complex, very specialized, and expensive; therefore, it is grouped in the robot is in control of the instrument,” he explains. “The analytical laboratories—or centers—throughout facili- color changes combined with haptic feedback allow users ties.” That means that scientists must manually transport to intuitively take control of an instrument by swinging samples to their closest analytical center to be queued for out the SmartShelf.” When the user is done, just return analysis. The problem is that this center may not have the the shelf and the Thermo Scientific Momentum control optimal instrument selection or the sample queue may be software puts the instrument back online. very long, lengthening time to results. However, this can This system also provides a lab with flexibility. “The in- be alleviated with lab2lab. “The system enables scientists SPIRE can be used across virtually any scientific workflow to send samples from their own laboratories, allowing [it] or process,” Mulyk says. “Customers have already looked to prioritize resources, select the best instrument for the to the inSPIRE to address their biochemical screening, task, and analyze samples much more efficiently, there[by] ELISA assays, nucleic-acid extraction, sample preparation, optimizing instrumentation time,” Wiktor explains.
28 Lab Manager December 2018 LabManager.com technology
The Lab2NMR system with the integrated lab2lab In microbiology, a BD Kiestra system streaks plates with transports prepared samples dissolved in dimethyl a rolling bead. This technique generates “three to five times sulfoxide-d6 in 2-D barcoded vials from any chemistry more isolated colonies than any loop-based method,” New- lab to a centralized robotic station. There, the sys- some says. The isolated colonies can be identified and used in tem puts the sample in an NMR tube and transfers it antibiotic susceptibility testing. This workflow can be com- directly to the NMR probe. A scientist can keep track bined with BD Kiestra Optis technology to capture images. of the process through automated emails or text mes- “New solutions will enable more robust processing of sages, which even provide warnings if a solvent needs clinical samples and faster, more comprehensive reporting refilling, a source rack is empty, or a waste rack is full. of results back to clinicians,” he adds. Indeed, as connectiv- When asked about applying the Lab2NMR system, ity using robots, AI, and other tools becomes more robust, Wiktor says, “It eliminates the ‘sneaker net’ between the applicability of these solutions across clinical labora- labor-intensive sample preparation and the NMR tory settings will become more ubiquitous. laboratory, either within a single building or even In fact, lots of things have been changing for some time across larger distances within [a] research campus.” in robotics for lab automation. As Olsen recalls, “When I started in this area, a person had to be a mechanic, pro- Into the clinic grammer, metrologist, and tinkerer, and have a good sense New innovations in laboratory automation and of humor.” Some of those skills still come in handy for connectivity are making their way to the clinic. For many scientific endeavors, but lab robotics sure make it example, BD Diagnostic Systems (Franklin Lakes, easier for scientists to laugh their way to the results. NJ) offers a line of modular microbiology laborato- ry automation solutions. “The BD Kiestra products Mike May is a freelance writer and editor living in Texas. You are customizable, automated modules ranging from may reach him at [email protected]. standalone pieces to total lab automation solutions connected through the scalable and secure BD Synapsys informatics solution,” says David New- some, global marketing leader, lab automation, for BD Diagnostic Systems. “The modular approach al- lows clinical microbiology laboratories to automate Custom Lab Furniture either specific steps or the entire workflow.” For instance, these systems include modules for sample Designed for YOU processing, incubation and imaging, culture reading, and interpreting images.
Plastic Concepts, Inc. The BD Kiestra provides modular capabilities in automa- Leading the Nation in Fabrication tion, from standalone pieces to total lab automation solutions. (978) 663-7996 (Image courtesy of BD Diagnostic Systems.) www.Plastic-Concepts.com
Fume Hoods • Storage Cabinets • Totes • Tanks • Casework • and more... health & safety
SAFETY REQUIREMENTS FOR SAFETY SHOWERS AND EYEWASH STATIONS by Vince McLeod
e understand, as laboratory managers and quickly burned a hole through the glove and resulted employees, that after the chemical fume in a second-degree burn. Fortunately, she removed her W hood our next most important safety items gloves and flushed her hand for the recommended 15 are the safety shower and eyewash station. But do you minutes, reducing the impact. know what constitutes a proper setup? Which require- ments apply? Where do we locate them? How much What are the OSHA regulations? flow is needed? We hope these questions are pondered 29 CFR 1910.151, Medical Services and First Aid, and answered well before the need for using your safety states that “Where the eyes or body of any person may be shower or eyewash station arises. exposed to injurious corrosive materials, suitable facilities Far too often, we read about for quick drenching or flushing of serious injuries resulting from the eyes and body shall be provided simple laboratory tasks that should “Activation valves within the work area for immediate have been prevented. Recently, emergency use.”2 OSHA doesn’t the American Industrial Hygiene must open within one provide more specifics regarding Association pages for Lab Safety what “suitable” means or what Chemical Exposure Incidents posted a second and remain defines “immediate.” So how do we few prime examples.1 know whether we are meeting the Several incidents have been open until intentionally intent of the law? reported in which lab workers have closed or turned off.” Fortunately, the American Na- spilled chemicals (usually phenol, tional Standards Institute (ANSI) for some reason) on their clothes developed and recently updated and bypassed the safety shower to get to a restroom to re- its consensus standard Z358.1, latest edition 2014. This move the contaminated clothing. Some have even put the ANSI standard is very detailed in terms of defining what contaminated clothing back on after rinsing it before going is appropriate for safety showers and eyewash stations. In home. All incidents resulted in second-degree burns. fact, OSHA uses this reference as a guide when inspect- A lab worker picked up a container of trifluoroacetic acid ing facilities.3 So let’s review what is recommended for (TFAA) with her ungloved hand to move it. She was un- acceptable safety equipment. aware that TFAA forms hydrofluoric acid upon contact with moisture. Hours later, she experienced pain in her palm and Safety shower specifications thumb and had a serious burn requiring skin grafts. We suggest checking your facilities for the proper A postdoc was working with concentrated sulfuric acid hardware recommended by Z358.1. Should OSHA visit and splashed some onto one of her latex gloves. The acid and audit your labs, they will look for it. For safety
30 Lab Manager December 2018 LabManager.com health & safety Need Chemical Fume Hoods? HLS fume hoods are a great choice now and a smart investment for the future
HLS HIGH PERFORMANCE HOODS
• No need to pay up to double for a “high-performance” hood • All Hanson bench top fume hoods meet high-performance hood standards* and are offered at the cost of traditional industry hoods • Why not take advantage of the reduced operating costs and improved capture efficiency of high-performance hoods at traditional hood costs • Innovative design offers taller sight lines and more usable space for oversized processes • Safety features surpass industry standards – higher-rated safety glass, thicker liner board, ensuring consistent airflow for the life of the hood • Quality construction for longer life *Meets ASHRAE 110-2016 AM–60 LFM (low-flow rating)
For More Information Go To:
HANSONLAB.com LOOPEDLogic.com & INSTOCKFUMEHOODS.com or call 805-498-3121 About Hanson
• U.S. manufacturer of steel laboratory casework and fume hoods for over 45 years • Full service laboratory interiors - Buy manufacturer direct • Fastest lead time in the industry for standard and custom products • Check out our QuickShip division for in-stock products at LOOPEDLogic.com Visit Us On The Web Or Give Us A Call HANSONLAB.com 805-498-3121 health & safety
showers, the showerhead must flow 20 gallons per minute (gpm) at 30 Eyewash station specifications psi and produce a 20-inch diameter spray pattern at 60 inches above Eyewash stations target just the eyes the surface where the user stands. The center of the sprayhead pattern and therefore have a lower flow re- should be at least 16 inches from any wall, door, or obstruction. It is rec- quirement. ANSI Z358.1 recommends ommended that the showerhead be mounted between 82 and 96 inches a flow of 0.4 gpm, also at 30 psi. Mount off the floor, with the valve no higher than 69 inches. nozzles at least six inches from any ob- struction and between 33 and 45 inches above the floor. Use an eyewash gauge to verify and test the flow pattern. Requirements for both Both safety showers and eyewash sta- ® PlasmaQuant tions must provide the recommended Engineered for Excellence flow for at least 15 minutes. This usu- ally equates to having the equipment directly plumbed with hard connections to the water supply. For example, a quick calculation for the safety shower at 20 gpm for 15 minutes yields 300 gallons. Self-contained or personal wash devices are allowed but considered supplemental units that can provide immediate flushing while transiting to the permanent fixture. If the local climate presents potential for freezing conditions, design the equip- ment to avoid freezing or consider the new recirculating systems to protect against that situation. An excellent white paper on these is given in the references below.4 Activation valves must open within one second and remain open until intention- ally closed or turned off. That these safety devices be constructed with corrosion-re- sistant materials should go without saying. The 2014 update to Z358.1 added two important criteria. The first is that tepid water is now defined as having Engineered for Excellence a temperature between 60 and 100 PlasmaQuant® degrees Fahrenheit (15 to 37 degrees Celsius). The second change addresses PlasmaQuant® MS I PlasmaQuant® PQ 9000 simultaneous operation for combina- tion units. This means that if you Leading in ICP-MS and ICP-OES technology. have a drench shower combined with an eyewash station, both devices must For more information, contact us: provide adequate flowsat the same time. Phone: +1 781 376 9899 Finally, and most important, plan the location of the equipment. Anyone need- [email protected] ing to flush corrosive chemicals from their us.analytik-jena.com health & safety
eyes or skin must be able to reach the safety shower or eyewash station within 10 seconds. Travel to the unit must take less than 10 seconds, with an unencumbered and direct path. This equates to about 55 feet for most people. We strongly recommend painting or marking the floor area underneath the shower to help keep it clear. Z358.1 also recommends installing equipment in brightly lit areas and marking it with highly visible safety signs. Maintenance and training If you ever need to rush to the safety shower or eye- wash station, the last thing you want is a drenching with nasty, sediment-laden water. ANSI recommends flushing all equipment weekly to verify proper flow and clear the 5 decades and two generations s n o i t a r e n e g o w t d n a s e d a c e d 5 plumbing of any deposits. If your facility does not have floor drains installed, remember to bring a large plastic of providing safety through filtration n o i t a r t l i f h g u o r h t y t e f a s g n i d i v o r p f o trash can to catch the water. The weekly flushing can also provide a great training opportunity to refresh the operation and travel paths for your employees.
Vince McLeod is an American Board of Industrial Hygiene-certified industrial hygienist and the senior industrial hygienist with Ascend Environmental + Health Hygiene LLC in Winter Garden, Florida. He has more than 35 years’ experience in industrial hygiene and envi- ronmental engineering services, including 28 years with the University of Florida’s Environmental Health & Safety Division. His consulting experience includes comprehensive industrial hygiene assessments of major power-generation, manufacturing, production, and distribution facilities. Vince can be reached at [email protected].
References: 1. Lab Safety Chemical Exposures Incidents, American Industrial Hygiene Association, Falls Church, VA. 2017. https://www.aiha. org/get-involved/VolunteerGroups/LabHSCommittee/Inci- dent%20Pages/Lab-Safety-Chemical-Exposures-Incidents.aspx 2. Medical Services and First Aid. US Department of Labor, Oc- cupational Health and Safety Administration, Washington, DC. Latest edition. https://www.osha.gov/pls/oshaweb/ow- adisp.show_document?p_table=STANDARDS&p_id=9806 3. Understanding the ANSI Z358.1-2014 Standard for Emergency Eyewashes and Shower Equipment. Occupational Health & Safe- ty. Sept. 2016. https://ohsonline.com/Articles/2016/09/01/ Understanding-the-ANSI-Z35812014-Standard-for- Plumbed-and-Portable-Eyewash-Stations.aspx 4. Emergency Shower and Eyewash Recirculating Loop Systems General Considerations, Whisman, Nicole. Haws Integrated. 2017. https://www.ishn.com/ext/resources/Resources/white-pa- pers/emergency_shower_eyewash_recirculating_loop_sys- tems_general_considerations.pdf
Visit www.erlab.com/50years s r a e y 0 5 / m o c . b a l r e . w w w t i s i V Pipetting — Make Your Lab a Better Place
It’s in your hands The Eppendorf PhysioCare Concept® Sphere 1 — The User is based on 3 spheres, developed as a holistic solution to harmonize the Check if your pipetting equipment is ergonomic workflow in your laboratory with your health and well-being. Your pipette should have an ergonomic hand grip as well as a light weight — as you use that device up to several hours per day. ■ Sphere 1—The User Volume setting function of pipette: The volume setting ring should be Ergonomic design and product large, offer high friction with fingers and require low torsion force and alignment optimized to the needs a low number of rotations to enable easy and fast resetting. of the individual Is the volume display easy to read? The display should not be covered by your hand; it should be intuitive and readable also when the pipette ■ Sphere 2—The Lab is held in the left hand. Uncomplicated integration of Electronic pipettes: Is your pipette balanced? The center of gravity instruments in your lab and its should be in the middle. The pipette should not be top-heavy, and only specific requirements exert slight pressure on the 4th and 5th finger to reduce user effort. Electronic pipettes: The handling and programming should ■ Sphere 3—The be user-friendly — intuitive without having to read a manual. Laboratory Workflow Use pipettes with spring-loaded tip cones for lower tip attachment General support to enhance processes forces. Avoid “rocking” during tip fitting for lower strain on wrists. around the lab and the whole company Use color-coding for fitting pipette tip boxes to reduce your search for the correct tip size. This paper offers useful information Position your pipette carousel within direct reach on your bench and tricks around the spheres of your for easy access. personal bench area. Keep the small bench-top wastebin in arm-reach. Use multi-channel pipettes or Multipettes / Repeaters when microplates must be filled to save time and effort Use microplates with high-contrast labeling of wells for better orientation. Sphere 2 — The Lab Sphere 3 — The
Check if your pipetting is ergonomic Laboratory Workflow
Avoid placing your arms and elbows on hard Check if your personal lab is ergonomic surfaces or the edge of the bench to reduce the strain on these areas. Store small equipment which is not constantly Locate bigger instruments at some central location in use in drawers. in the lab so that everyone has easy access. Keep your personal bench space clean and Your lab chair should be adjustable in height and tidied up — limit yourself to the equipment angle for ergonomic sitting position. which is mandatory. If you work in a sitting position, keep the leg-room Train all users in proper working conditions. free of boxes to have a comfortable sitting area. Use your own personal set of pipettes. Take care about how you sit at the bench.
> Learn more about the Eppendorf PhysioCare Concept and its 3 spheres at www.eppendorf.com/physiocare
Your local distributor: www.eppendorf.com/contact · Eppendorf AG · 22331 Hamburg · Germany · [email protected] · www.eppendorf.com Eppendorf®, the Eppendorf logo, Multipette®, Repeater®, PhysioCare Concept® and Eppendorf PhysioCare Concept® are registered trademarks of Eppendorf AG, Germany. U.S. Design Patents are listed on www.eppendorf.com/ip · All rights reserved including graphics and pictures. Order no.: AQ36311 020/GB2/XT/1015/NW/PDF · Copyright © 2015 by Eppendorf AG. industry insights: food science
Get the Red Out NEW TAKES ON SCARLET SNACKS FOR THE HOLIDAYS AND BEYOND by Mike May, PhD
ed is one of the key colors that brings holiday tection in Canton Vaud, Switzerland. The two catego- cheer—from candy canes and cookies to Santa’s ries of red dyes are illegal and authorized. The illegal R suit and a crimson cocktail. For foods and bever- ones, such as Sudan dyes I-IV, can be carcinogenic and ages, natural ingredients provide some of this reddish are thus banned from foods. “Despite this, they are still color, but much of it comes from synthetic substances. used fraudulently, as they enhance the appearance of Some of these red dyes pose health concerns, but the various foods, such as spices, tomato sauces, palm oil, story is more complicated than that. salami, olive oil, etc.,” Mottier says. Although Swiss Coloring foods started thousands of years ago, accord- laws include authorized red dyes, food colors (except ing to scientists from Sichuan University writing in a Quinoline Yellow in curry and tandoori foods) cannot 2018 issue of the Journal of AOAC International: “In the be added to spices in Switzerland. past decades, a large number of food safety incidents Some food makers also make changes in food coloring caused by the illegal addition of ined- on their own. Rather than dumping ible dyes have occurred all over the dye into goodies without a thought, world and have received increasing “There are many some food makers are rethinking the attention as one of the major issues best way to add color, even to the most of food safety.” different red food scrumptious things, like donuts. By A food maker can’t throw in just January 2018, for example, Dunkin’ anything to add color, because dyes in use.” had removed artificial dyes from its these additives are regulated by the donuts, except for some limited- European Food Safety Authority; edition and custom-image ones. This Health Canada; Japan’s Ministry of Health, Labour and was “part of the brand’s ongoing efforts to offer guests Welfare; the U.S. Food and Drug Administration (FDA); great-tasting, high-quality products and cleaner menu and others. For red dyes in foods, the FDA’s approved labels,” says Justin Drake, senior manager of public rela- list includes FD&C (Food, Drug, and Cosmetic Act) tions at Dunkin’ Brands (Canton, MA). “After years of Nos. 3 and 40. research and development, Dunkin’ is taking a big step Different countries categorize food dyes in different in providing guests with simpler ingredients while still ways, but with some usual consistencies. “It’s important delivering the delicious taste and vivid colors expected to understand that ‘red food dyes’ are primarily broken from our donuts.” When it comes to keeping the holi- down into two with distinct physicochemical character- days—and other days—a little red, Dunkin’ uses “colors istics and different concerns,” explains Nicolas Mottier, sourced from natural ingredients where possible, such as lab manager at the State Laboratory for Consumer Pro- beet extract,” Drake explains.
36 Lab Manager December 2018 LabManager.com ergonomics safety
ERGONOMICS
1
POSTURE, ARMS, AND HANDS • Use a chair with good back support and sit against the back of the chair.
• Lower the chair or adjust the foot ring or get a footrest if the feet dangle.
• Use supportive shoes and cushioned mats if standing for long periods.
• Keep frequently used supplies within close reach.
• Keep shoulders relaxed and elbows close to your sides when working.
• Maintain neutral wrist and arm postures when working.
• Sit close to your work area and adjust your chair to match the height of the bench. ERGONOMICS • Avoid repetitive or forceful twisting and turning motions.
• Use thin, flexible gloves that fit properly; Ill-fitting gloves increase pinch and grip forces when working.
2
STATIC POSITIONS • Shift your weight often when standing to work.
• Alternate how you hold objects like forceps; to vary the task, alternate holding with the thumb and index finger, and with the index and middle fingers.
3
PIPETTING • Elevate your chair rather than reaching up to pipette.
• Do not twist or rotate your wrist while pipetting.
• Alternate hands or use both hands to pipette.
• Hold the pipetter with a relaxed grip.
• Use electronic pipettes or light touch models whenever possible.
• Use minimal pressure while pipetting.
• Use a light amount of force or two hands to change tips.
• Take a 1-2 minute break after every 20 minutes of pipetting.
4
MICROSCOPE WORK • Sit close to the work surface.
• Pad forearms and edges.
• Adjust chair, workbench, or microscope as needed to maintain an upright head position.
• Elevate, tilt, or move the microscope to the edge of the counter to avoid bending your neck.
• Use adjustable eyepieces or mount your microscope on a 30° angle stand for easier viewing.
• Spread microscope work throughout the day and among several people, if possible.
• Every 15 minutes, close the eyes or focus on something distant; every 30-60 minutes, get up to stretch and move.
5
HOOD OR BIOSAFETY CABINET • Position work supplies in their order of use, with those most frequently used near the front of the hood, but not closer than six inches from the face of the hood.
• Place equipment on approved elevated turntables for easy retrieval.
• Use diffused lighting to limit glare.
• Take short breaks to stretch muscles and relieve forearm and wrist pressure.
• Adjust your chair/stool to a height that allows your shoulders to relax.
6
COMPUTERS • Use adjustable keyboard platforms under lab benches that accommodate use of the mouse beside the keyboard.
• Place monitors so their viewing distance is between 18 and 30 inches.
• Place your monitor so the top of the screen is approximately at eye level.
• Use a document holder placed adjacent to and in the same plane as the computer screen.
• Use footrests, where possible, to easily change leg positions throughout the day.
• Take mini-breaks of 3 to 5 minutes for every 20- 30 minutes of keyboarding or mouse work. © 2018 Lab Manager LabManager.com/ergonomics-safety
December 2018 Lab Manager 37 industry insights: food science
In many cases, the health consequences of food dyes appear only in elevated doses. As an example, Jana Ruda- Kucerova, associate professor of pharmacology at Ma- saryk University (Brno, Czech Republic), points out that the red dye erythrosine at high doses “is well-documented to have negative health influences, particularly on thyroid function.” But that takes about a thousandfold higher dose than the acceptable daily intake of erythrosine. Although usual levels of erythrosine are fine, Ruda- Kucerova notes, “a notion of connection between aller- gies, asthma, or attention deficit hyperactivity disorder in children with consumption of azo dyes in food is still alive.” She adds, “There is only limited clinical evidence evaluating [the] safety of azo dyes in food and their potential health effects.” The impact of dyes can also go beyond human health. When asked about the main environmental concerns with food dyes, Anthony Dichiara, assistant professor of environmental and forest sciences at the University of Washington, says, “In general, acid dyes are considered less toxic than basic dyes but still can cause eye and skin irritation, blood changes, vomiting, nausea, diarrhea, profuse sweating, mental confusion, and gastritis.” He adds, “In the environment, color dyes can block sunlight and prevent plant photosynthesis, which disrupts the entire aquatic ecosystem.”
Dunkin’ opts for natural ingredients as much as possible and uses artificial dyes only in very limited circumstances. (Image TRACKING WITH TECHNOLOGY courtesy of Dunkin’ Brands.) The complexity of analyzing dyes in foods depends on many factors. Methods often start with some form of In every case, a food maker should consider the safest extraction process. This can be done with a solvent, such way to make even a morsel red. as ethanol, solid-phase extraction, or another technique. After sample preparation, some form of analysis is used, which could involve electrophoresis, spectroscopy, or INFLAMED OR REALLY RISKY another technique. Here are a few specific examples: There must be good reasons to invest so many resources Asked about the challenges in testing red food dye, Mot- into regulating how foods can be colored. Some of the tier says, “When it comes to Sudan dyes, there are matrix concerns revolve around potential health consequences effects: ion suppression or ion enhancement.” Mottier for consumers. For red dyes, part of the challenge is the and his colleagues wanted an end-to-end method—from variety. “There are many different red food dyes in use,” sample preparation through analysis—that would work says Gerlinde Metz, professor of neuroscience at the with illegal or authorized dyes. “To our best knowledge, University of Lethbridge (Alberta, Canada). Red food this has never been done before,” he explains. “By creating dyes made from extracts from cochineal insects, for in- our in-house library grouping more than 100 dyes of all stance, may cause allergies, she notes. In 2014, Metz and types, we can tackle both issues mentioned above.” her colleagues reported in PLoS One that consuming a To do that, Mottier’s team collaborated with SCIEX combination of artificial food dyes created hyperactivity, (Framingham, MA). Using time-of-flight mass spectrom- but it “subsided following termination of treatment.” etry (MS) and SCIEX’s SWATH acquisition method
38 Lab Manager December 2018 LabManager.com industry insights: food science
of collecting all the data from a sample, the As this relatively short assessment shows, even analyzing red scientists can screen a sample for targeted dyes in foods can be complicated. Likewise, the health risks and nontargeted dyes. “The flexibility of the might not be as clear as we’d like, especially for imported food software—SCIEX OS—enabled us to create a products. As shown, a dye can be legal for use in foods in some custom spectral library using standards that can countries but not in others. So, even the experts don’t always be employed to identify unknown component agree on which dyes are safe and which ones are dangerous. The peaks in a sample,” Mottier explains. “The fact best idea might be to follow Ruda-Kucerova’s advice: “I would that the data-processing software automatically sum up that moderation is the best approach when it comes to identified the compounds against our in-house intake of food colorants.” library meant that the routine workload was di- There’s more work to do in determining the safety of dyes to minished—especially as the need for the injec- humans and the environment. This work will continue as some tion of reference compounds was only required underhanded food makers keep cutting corners with illegal in the case of confirmatory analyses.” industrial dyes when possible—all to save money, even if the Other scientists also apply MS methods to an- results could be dangerous. Fortunately, some food vendors, like alyzing dyes. Scientists from Taiwan’s Food and Dunkin’, set a good example—proactively improving the food Drug Administration and Ministry of Health dyes in products. and Welfare, for example, described a method To some, though, the red dye concern might seem like nothing of testing food for 20 synthetic dyes with liquid but clatter. Still, we researched this topic to see what was the mat- chromatography and tandem MS. As reported ter. From reviewing all the evidence that was in sight, I’ve come to in the Journal of Food and Drug Analysis in 2015, the conclusion that Ruda-Kucerova is right, which leaves just one this method could reveal many red dyes and last line to write: Happy holidays to all and to all a good night! ones that added other colors. The scientists tested this method on 18 commercial chili Mike May is a freelance writer and editor living in Texas. You may powders and six commercial syrup-preserved reach him at [email protected]. fruits. Most of the results revealed the use of legal dyes, but some of the fruits included ama- ranth, a red dye that is illegal in some countries, including the United States. Other technologies can also be used to analyze dyes in foods. For instance, scientists from the University of Oklahoma and Louisiana State L L University of Alexandria combined spectro- LAB MANAGER’S UPCOMING WEBINAR SERIES photometry for ultraviolet and visible light with the partial least squares chemometric method to detect erythrosine B, plus a blue and yellow dye. As the scientists reported in Applied Spectroscopy in 2017, they trained the process with 64 samples and then tested its accuracy. DATA MANAGEMENT For the results, the scientists concluded that the “relative error of prediction for the test set SOLUTIONS were 11.73 percent, 19.52 percent, and 19.38 Thursday, February 7, 2019 percent for blue, red, and yellow dyes, respec- 1:00-2:00 pm EST tively.” Then, the team applied the same pro- LabManager.com/DataManagement cess to real samples of candy and reported that “replicated synthetic spectra were also obtained indicating the model as a potentially accurate FOR A COMPLETE LIST OF OUR UPCOMING AND method for determining concentrations of dyes ON DEMAND WEBINARS, PLEASE VISIT in food samples.” LabManager.com/webinars ask the expert
ASK THE EXPERT MANAGING WORKFLOWS by Lauren Everett
Andrea Ong is the lab manager of the Industrial Pharmacy Laboratory (IPhL) at the University of the Sciences in Philadelphia, Pennsylvania. Ong is also a PhD candidate in Pharmaceutics Andrea Ong at USciences. She has experience in the cosmetic and pharmaceutical industries, and worked as a research assistant in IPhL prior to becoming lab manager.
Q: What type of work does or released through HPLC analysis. over the past few years, and having a the Industrial Pharmacy Lab The LC/MS/MS is particularly useful LIMS in place has been useful to track specialize in, and how does in separating and identifying com- purchases of our chemicals and con- your team stay at the forefront of pounds and giving us information on sumables, especially as new equipment research? how much there is. is acquired and projects are started.
A: The IPhL specializes in pharmaceu- tical research, including preformula- “A small group is both a blessing and a curse tion and formulation studies, analytical method development, and PK/PD in that it is much easier to coordinate and plan modeling. Our location at the Univer- sity of the Sciences helps keep us up experiments, but at the same time, there are a to date with the latest techniques and limited number of us.” research. We are very fortunate to have accomplished faculty willing to share their expertise and facilities with IPhL. Q: What type of workflow man- Q: Are there any pain points agement system or methods do to these systems or workflow Q: What are some of the key you have in place to keep track management in general that instrumentation/technologies of projects? could be further improved upon? used in the lab and what are they used for? A: Our system consists of scheduling A: These systems are great tools— with shared calendars and weekly meet- when used by everyone in the labora- A: Some of the key instrumenta- ings to keep track of project timelines tory. Something we are working on tion and technologies used in the lab and planning experiments. improving is using the system and include both our processing and ana- keeping it updated so that we can get lytical equipment, such as the micro- Q: How has the continued devel- the most we can out of the LIMS. We fluidizer, spray dryer, and tablet press, opment of informatics tools such recognize that this will further stream- as well as our dissolution apparatus, as LIMS and Lab Information Sys- line processes and allow us to make HPLC, and LC/MS/MS, to name a tems in recent years helped lab smarter decisions regarding vendors few. We have used our microfluidizer managers and lab staff stream- and purchasing, but have yet to fully and spray dryer extensively while re- line their processes? implement it. These systems are still searching liposome and microparticle relatively new to labs, and there is a drug delivery systems. Once the for- A: For IPhL, it has helped us manage learning curve to it. We believe with mulations are made, we can determine our internal stockroom and chemical increased use among everyone in IPhL, how much of the drug is either loaded purchases as we grow. IPhL has grown it can be a powerful system.
40 Lab Manager December 2018 LabManager.com ask the expert
Q: As the lab continues to evolve important to communicate with labmates to keep everyone on the same and research progresses, are page. Online and cloud-based systems have the potential to work well, but there any challenges in managing they are only as good as the users. workflow among your team? Lauren Everett, associate editor for Lab Manager, can be reached A: Right now, our group is small at [email protected] or 973-721-4070. enough that we can communicate easily about planned experiments, upcoming deadlines, and equipment and instru- ment usage. The challenge lies in time management and planning experiments in advance to accommodate multiple research projects.
Q: How do you deal with those challenges?
A: To deal with the challenges really takes some planning at the beginning of the week or advanced notice to all users if the equipment will be used for an extended period of time. A small group is both a blessing and a curse in that it is much easier to coordinate and plan experiments, but at the same time, there are a limited number of us. To help with this, we designate one or two people to be the “instrument expert” in the laboratory to keep a piece of equip- ment running smoothly and efficiently to minimize downtime.
Q: Any advice for lab professionals struggling to manage workflow or that want to improve their system?
A: The important thing is to find a system that works for your lab, which may mean trying out a system for a bit. There are so many different programs to choose from that not all will work for every lab. A LIMS allows us to keep track of our chemicals in our stock- room and make appropriate purchasing decisions, and as an expanding labora- tory, it is essential for us to keep track of chemical usage and vendors. It’s also product focus | fluorine NMR
AN OVERLOOKED NUCLIDE COMES INTO ITS OWN
by Angelo DePalma, PhD “Fluorine is a billion-dollar segment of the pharmaceutical business,” says Clemens Anklin, PhD, chemist waking from a 30-year nap would VP of NMR applications at Bruker (Billerica, MA). notice many changes in laboratory equipment, A most notably the migration of instrumentation Since every fluorine in a molecule has a unique from centralized or core locations to the benchtop. magnetic resonance signal, in just a few minutes The “democratization” of nuclear magnetic resonance fluorine NMR reveals the purity of a fluorinated (NMR) spectrometers has been accompanied by compound and the identities of side products, multiprobe, multi-nuclide capability. contaminants, or unused starting materials. Detection down to ppm levels is not extraordinary. Fluorine-19 (19F) is in many ways an ideal NMR nuclide. It has the same sensitivity as protons, has Fluorine is also exquisitely sensitive to its environment. a wide range of chemical shifts, displays easily A fluorinated drug, for example, will show a different recognizable coupling with itself and other NMR- signal when bound to a target than when unbound, even active nuclei, and is capable of multidimensional if the fluorine did not participate in the binding. experiments familiar to spectroscopists who work with 13C or 1H. And fortuitously, every fluorine atom in the This raises interesting possibilities for drug screening. universe, save trace levels of 18F generated for medical It is possible to compare the well-resolved NMR imaging, is NMR-susceptible. spectrum of, say, 30 fluorinated drug candidates in the presence and absence of a receptor or protein. Although fluorine is approximately the same size as Fluorines in unbound compounds will retain their hydrogen, its electronegativity—the highest of any original resonance, while those attached to molecules element—affects the reactivity of almost any molecule that bind will experience a shift and broadening. FLUORINE NMR FLUORINE in which it is found. This property has been used to full effect by pharmaceutical companies. “In proton-based or ligand-based drug discovery based on NMR, six compounds is the limit for one experiment,” Anklin notes. “If you set up the experiment correctly and binding is strong, the fluorine peaks may Fluorine in pharma apparently disappear. Determinations of drug-receptor Approximately 15 percent of all drugs approved in dissociation constants may be calculated in this manner.” the United States contain at least one fluorine atom. Common attachment modes are fluorinated aromatics, trifluoromethyl, and aliphatic monofluorides. Drug discovery scientists use fluorination strategically to Multidimensional analysis improve a drug’s pKa, lipophilicity, stability, binding Coupling between fluorine and carbon or hydrogen affinity, permeability, metabolic oxidation potential, and is predictably clean and confirmatory with respect more subtle activity features such as molecular recognition to molecular structure and fluorine location in the and conformation. A strategically positioned fluorine atom molecule. Higher-level two-dimensional NMR can alter the reactivity or metabolism of a drug by pulling experiments are also possible using fluorine NMR. electrons away from reactive carbon molecules. Possibilities include fluorine-fluorine interactions and coupling among fluorine, hydrogen, carbon, and other Given the prevalence of hetero (noncarbon) elements active NMR nuclei. in small-molecule pharmaceuticals, today’s NMR spectrometers can perform orthogonal analyses in one As with proton NMR, interactions between fluorine experiment by focusing on fluorine and two or three and other active nuclei fall off rapidly as the distance other nuclides. between the two atoms increases.
42 Lab Manager December 2018 LabManager.com product focus | fluorine NMR
Flourine-19 can serve as both a structural probe and a means times that of hydrogen,” Lix says, “so the chance that any two of characterizing a molecule’s interactions with proteins resonances will overlap is very low. Fluorine NMR is also very or other targets simply by observing changes in fluorine sensitive to its molecular or chemical environment, which is resonance when its parent molecule reflected by spectral changes.” binds to proteins. Today’s benchtop, multiprobe NMR Additionally, fluorine may be instruments typically focus on elements incorporated directly into proteins to of interest to the life sciences, typically observe such events as conformational nuclides of hydrogen, carbon, nitrogen, changes, binding, and aggregation. and phosphorous. Purchasers can specify Fluorine is introduced into intact a fifth element, for example, fluorine. “It proteins chemically through site- is also possible to get hydrogen/fluorine specific incorporation of fluorinated combinations only,” Lix says. “Many ligands or during biosynthesis where of these probes are swappable, but at a the only version of a particular amino lower field, the desired nuclides must acid is fluorinated. be specified at the time of purchase.” Ordering a fluorine probe as an add-on to In similar fashion, the combination an instrument lacking the capability for of fluorine labeling and NMR may that nuclide is possible, but expensive. be used to probe the behavior of oligonucleotides, polymers, and sugars. Lix describes the workflow for using fluorine NMR to determine the structure of a large, complex, fluorinated molecule. “You would start by running homonuclear proton two-dimensional correlation experiments such as COSY Overcoming proton limitations [correlation spectroscopy] and TOCSY [total correlation Some may argue that all the benefits of fluorine NMR spectroscopy] to determine connectivity.” mentioned above are within the realm of proton or 13C NMR. While it is true that modern NMR, particularly experiments The position of the fluorine will jump right out, since the run under two-dimensional protocols, facilitates structure coupling constants between fluorine and hydrogen are very elucidation from proton spectra alone, the capabilities of large compared with hydrogen-hydrogen couplings. mononuclear spectrometry are limited. “You can then determine the carbon backbone by using C-H “As the molecular weight increases, the spectral complexity correlation experiments and then determining the structure and peak overlap begin to be limiting conditions in proton by measuring through-space proximity using the nuclear NMR,” says Bruce Lix, director of business development Overhauser effect [NOESY]. If the material is labeled with at Nanalysis Corp. (Calgary, Alberta). “At that point, your 13C or 15N, it is possible to collect even more information options include moving to higher dimensionality in the NMR with three-dimensional experiments, although this probably experiment and/or analyzing additional nuclides in the would not be necessary. Since fluorine is strongly susceptible to detection scheme.” changes in its chemical environment—for example, if it were absorbed into a cell or passed the blood-brain barrier—the Fluorine happens to be one of those “additional nuclides” that fluorine spectrum can be used further to determine the fate of can help clear the cobwebs from NMR spectra. the molecule in a biological setting,” Lix says.
“The main advantage of 19F NMR over 1H NMR alone is Angelo DePalma is a freelance writer living in Newton, New Jersey. the much broader spectral range for fluorine, more than 20 You can reach him at [email protected].
FOR ADDITIONAL RESOURCES ON FLUORINE NMR, INCLUDING USEFUL ARTICLES AND A LIST OF MANUFACTURERS, VISIT WWW.LABMANAGER.COM/NMR
December 2018 Lab Manager 43 survey says
‘ ‘ ‘ FIND OUT WHICH SEPARATION MODES ‘ ARE MOST POPULAR The wide spectrum of columns available makes selecting this most-important component of an LC system extremely difficult. Column choices span normal phase, reverse phase, size exclusion, ion exchange, hydrophobic interaction, and affinity chromatography. One is hard-pressed to find a more innovative, self-reflective instrument market.
Separation modes used by survey respondents:
Reversed phase 68% TOP 7 QUESTIONS You Should Ask When Buying Chromatography Columns Ion exchange 40% 1. Based on your analyte(s), matrix, separation goals, and instrumentation, what column does the vendor recommend? Normal phase 37% Ion chromatography 29% 2. What benefits does this column offer over your current column? Performance, lifetime, reproducibility, etc.
Hydrophilic interaction (HILIC) 23% 3. How should you clean/prepare your sample prior to injection on the column? Chiral 18% 4. How do you care for the column? Conditioning, cleaning, storage, etc. Gel filtration (GFC) 18% 5. What type of chromatographic media (fully porous, monolithic, core-shell) is going to provide the most benefit for Gel permeation (GPC) 17% your separation?
Affinity 14% 6. Do you need a unique selectivity (HILIC, polar endcapped, etc.) to separate any very polar and/ or nonpolar compo- nents in your mixture? Ion exclusion 8% Other 3% 7. What column dimension is going to be most suitable for your loading requirement?
Column phases used by survey respondents:
C18 55% TOP 10 FEATURES/FACTORS Respondents Look For When Purchasing a Chromatography Columns: Anion exchange 33% C18 (polar endcapped) 30% TECHNICAL PERFORMANCE 83% 830= C8 27% LOT TO LOT REPRODUCIBILITY 77% Cation exchange 25% 770= RUGGEDNESS / DURABILITY 74% Phenyl 23% 740= Cyano 22% APPLICATIONS SUPPORT 48% Silica 22% 480= INITIAL PURCHASE PRICE OF COLUMN 43% Biphenyl 17% 430= Amino 14% REPUTATION OF COLUMN MANUFACTURER 43% 430= C4 10% METHOD VALIDATION / COMPLIANCE SUPPORT 40% PFP 10% 400= SPECIALS AND PROMOTIONS 35% IBD 2% 350= Other 15% COLUMN DISCOUNT PROGRAM 33% 330= AVAILABLE APPLICATIONS LITERATURE 32% 320=
For more information on HPLC columns, including useful articles and a list of manufacturers, visit www.labmanager.com/hplc-columns
44 Lab Manager December 2018 LabManager.com balances