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Proposed Integrated Project of 10000 TCD Sugar, 41 Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 KLPD Distillery/Ethanol Plant Along with 8 MW Executive Summary Incineration Boiler Based Power Generation At village Chinamgeri & Choudapur, Tal. Afzalpur, Dist. Kalaburagi, For Draft EIA report Karnataka By KPR Sugar and Apparels Limited Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 EIA KLPD Distillery/Ethanol Plant Along with 8 MW Incineration Boiler Based Power Generation Executive Summary CONTENTS 1.0 Introduction ................................................................................................................. 2 2.0 Project Location ........................................................................................................... 2 3.0 Salient features of integrated project .......................................................................... 4 4.0 Process description ...................................................................................................... 6 5.0 Description of the Environment ................................................................................... 7 6.0 Anticipated Environmental Impacts ............................................................................. 7 7.0 Environmental Monitoring Programme........................................................................ 7 8.0 Additional Studies ........................................................................................................ 9 9.0 Environmental Management Plan ................................................................................ 9 10.0 Environment Management Cost .............................................................................. 12 11.0 Project Benefits ....................................................................................................... 12 12.0 Conclusion ............................................................................................................... 12 1 Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 EIA KLPD Distillery/Ethanol Plant Along with 8 MW Incineration Boiler Based Power Generation Executive Summary Executive Summary 1.0 Introduction KPRSAL proposes to set up an integrated sugar plant (10,000 TCD), eco-friendly co- generation power plant (41 MW) for decentralized generation of exportable surplus power, mainly from renewable sources of fuel & 220 KLPD Distillery / Ethanol Plant with 8 MW Incineration boiler based Cogeneration power plant for ZLD, to be located at Chinamgeriand Choudapurvillage, Afzalpur Taluk, Kalaburagi District, Karnataka State Village, Afzalpur Taluk, Kalaburagi District, Karnataka State. 2.0 Project Location The project study area is locatedvillage Chinamgeriand Choudapur village Tal. Afzalpur, Dist. Kalaburagi, Karnataka. Unit is geographically located at 17°13'10.65"N& Long 76°33'48.74"E 442 m MSL. Figure 1: Map showing general location of the proposed project 2 Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 EIA KLPD Distillery/Ethanol Plant Along with 8 MW Incineration Boiler Based Power Generation Executive Summary F i g ure 2: Google image Figure 2: Proposed Plant Layout 3 Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 EIA KLPD Distillery/Ethanol Plant Along with 8 MW Incineration Boiler Based Power Generation Executive Summary 3.0 Salient features of integrated project Table 1: Brief information of the project and environmental settings Particulate Description Project Proposed integrated project of 10000 TCD Sugar, 41 MW Co- generation power plant & 220 KLPD Distillery/Ethanol Plant along with 8 MW incineration boiler based power generation for ZLD. Location Sy.no. 3/*, 3/*, 4/1, 4/2, 5/1, 5/2, 5/3, 5/5, 5/6, 5/7, 5/8, 5/9, 5/10,6/1, 6/2, 6/3, 6/4, 6/5, 8/3, 13/1, 13/4, 12, 143/2, 144/1, 144/2, 145/1, 145/2, 145/3, 145/4, 145/5, 145/6, 145/7, 146/*, 147/1, 147/2, 148/1, 148/2, 148/3, 148/4 village Chinamgeri, sy. no. 75/pot 2,75/pot 2,75/pot 3, 75/pot/4/1, 75/pot/4/2,75/pot/4/3, 75/pot/5/1,75/pot/5/2, 77,77/2,77/3 Choudapur village Tal. Afzalpur, Dist. Kalaburagi, Karnataka. Product Sugar 10000 TCD Distillery/ Ethanol ENA/RS/AA/Ethanol o220 KLPD(One at a time or in combination) Co-generation 41 MW Incineration boiler 60 TPH with 8 MW TG (Extraction cum condensing) Operation days Sugar 160 days Co-generation 161 days Distillery 330 days Molasses Own Cane Juice 390000 MT requirement Own B-Heavy Molasses 810000 MT C-Molasses-115000 MT. Water requirement Sugar, co-generation and Domestic: 1530 CMD Distillery : 1800 CMD Total: 3330 CMD Source of water Water source will be Bhima River and permission for the same is obtained. Boiler Incineration boiler 60 TPH with 8 MW TG (Extraction cum condensing) Sugar and Cogeneration boiler 210 TPH with 41 MW TG DG Set 1250 kVAx4 and 625 kVA x1 Fuel Sugar & Co-generation Bagasse: 79 TPH Distillery Concentrated spent wash 18.5 TPH Coal-13.5 MT/H for slop fired boiler &38.5 MT/H for sugar boiler. Steam required Sugar steam requirement: 210 TPH Distillery steam consumption 60 TPH Total effluent Sugar, Cogeneration & Domestic : 1156 m3/d generation Distillery (Condensate, spent lees, Blow down and conc. Spent wash)- 2733 m3/d Ash Bagasse ash generation: 53 TPD Spent wash ash generation 66.4 TPD 4 Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 EIA KLPD Distillery/Ethanol Plant Along with 8 MW Incineration Boiler Based Power Generation Executive Summary Coal ash generation: 127 TPD ETP sludge The sludge from primary clarifies, settling tank and secondary clarifier will be sent to sludge drying beds. Sludge will be dried in natural heat of sunlight. The dried cakes will be can be utilized for as manure. Air pollution control Sugar boiler 210 TPH : Electrostatic precipitator with 80 m stack measures Distillery boiler 60 TPH withstack height: 80 m stack with BAG FILTER. Man-power Total 375 Skilled 275 and unskilled 100 Total project cost Rs741.68 Cr. EMP capital cost Total Rs.7.11 Cr CER Cost Rs. 5.0 Cr Nearest Village Chinmmgeri 400 m in west Nearest Town / City Gulbarga (Kalaburagi) – 31 km Nearest SH 34 is 3 km SE Nation/state Highway Nearest Railway Gulbarga 30 km in NE station Nearest Airport Gulbarga (Kalaburagi Airport) 43.8 km in NE National Parks, No any in within 10 km of project area Reserved Forests (RF) / Protected Forests (PF), Wildlife Sanctuaries, Biosphere Reserves, Tiger/ Elephant Reserves, Wildlife Corridors etc. within 10 km radius River / Water Body Bhima River is flowing at a distance of 3.4 km in S. (within 10 km radius) 5 Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 EIA KLPD Distillery/Ethanol Plant Along with 8 MW Incineration Boiler Based Power Generation Executive Summary 4.0 Process description Alcohol manufacturing mainly involved below given steps Feed preparation and weighing Dilution: Preparation of molasses for fermentation by appropriate dilution with water Fermentation: Production of alcohol from fermentable sugars in molasses solution with the help of yeast Distillation: Product recovery through distillation processes MolassesDilution Spent lees will Activated be recycled Yeast Fermentation Ethanol & CO2 Emission Multi-Pressure Steam Spent wash Distillation and Spent lees Molecular Sieve Spent wash treatment through MEE & Incineration boiler RS/ENA/FO/AA/Ethanol Storage Figure 4: Distillery process flow chart 6 Proposed Integrated Project of 10000 TCD Sugar, 41 MW Co-Generation Power Plant And 220 EIA KLPD Distillery/Ethanol Plant Along with 8 MW Incineration Boiler Based Power Generation Executive Summary 5.0 Description of the Environment The study area as per awarded model TOR, 2015 is earmarked to be 10 km from the project site. The baseline survey was conducted from Oct2020 to Dec2020. The guiding factors for the present baseline study are the requirements prescribed by the guidelines given in the EIA Manual of the MoEFCC and methodologies mentioned in Technical EIA Guidelines Manual for Distilleries by IL&FS Ecosmart Ltd., approved by MoEFCC. 6.0 Anticipated Environmental Impacts Table 4: Anticipated Impacts Environmental Facets Anticipated Impacts Air Environment Probable increase in concentration of air pollutants due to process, fugitive and utility emissions. Water Environment Generation of industrial & domestic wastewater. Land Environment Impacts on land due to improper disposal of hazardous/ solid waste. Ecological Environment Positive as greenbelt of appropriate width will be developed and maintained by the company in the area. No impacts are envisaged on aquatic flora & fauna as there will be zero effluent discharge outside the plant premises. Social Environment Overall development of the area in respect of the infrastructure development, educational growth, health facilities etc. Economic Environment Positive impacts on economy of the region and the country as the Alcohol will be exported and revenue generation. Noise Environment Minor increase in noise level within the project area. Occupational Health & Major health hazards are identified in worst case scenario. Safety 7.0 Environmental Monitoring Programme Table 5: Environmental monitoring schedule Particulate Parameters Number of location Frequency Ambient air PM10, PM2.5, SO2, NOx etc. Ambient air quality at minimum Monthly quality 3 locations. Two samples downwind direction at 500m and 1000m respectively. One
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