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Flexographic Printing – High Throughput Technology for Fine Line Seed Layer Printing on Silicon Solar Cells
Presented at the 28th European PV Solar Energy Conference and Exhibition, 30 September – 04 October 2013, Paris, France FLEXOGRAPHIC PRINTING – HIGH THROUGHPUT TECHNOLOGY FOR FINE LINE SEED LAYER PRINTING ON SILICON SOLAR CELLS Andreas Lorenz1, Andre Kalio1, Gunter Tobias Hofmeister1, Sebastian Nold1, Lorenz Friedrich1, Achim Kraft1, Jonas Bartsch1, Dietmar Wolf2, Martin Dreher2, Florian Clement1, Daniel Biro1 1Fraunhofer Institute for Solar Energy Systems ISE, Heidenhofstr. 2, 79110 Freiburg, Germany 2Deutschsprachiges Flexodruck-Technologiezentrum DFTA-TZ, Nobelstraße 10, 70569 Stuttgart, Germany Phone: +49 761 4588 5299, email: [email protected] ABSTRACT: Within this work, seed layer grids for solar cell front side metallization were applied using flexographic printing which represents an innovative, high-throughput approach for solar cell front side metallization. Fine line seed layer contact grids with a silver consumption lower than 10 mg per cell could be realized on alkaline textured Czochralski-grown silicon wafers with an edge length of 156 mm. Subsequently, the seed layer has been reinforced with silver using light induced plating (LIP). In order to determine the optimum LIP process, three groups were plated with different amounts of silver deposition. The results were analyzed before and after plating regarding silver consumption, contact finger geometry and interruptions. Solar cell parameters were determined after plating. It was demonstrated, that a homogeneous front side seed layer metallization without interruptions down to a line width of 25 µm can be realized using flexographic printing. The best cell reached a conversion efficiency of 18 % after silver LIP which is comparable to standard screen printed cells on the used Si wafer material. -
Image Carrier Poster
55899-11_MOP_nwsltr_poster_Winter11_v2_Layout 1 2/11/11 2:25 PM Page 1 The Museum of Printing, North Andover, MA and the Image Carrier www.museumofprinting.org Relief printing Wood cuts and wood engravings pre-dated moveable type. Called “xylographic printing,” it was used before Gutenberg for illustrations, playing cards, and small documents. Moveable type allowed corrections and editing. A wood engraving uses the end grain, where a wood cut uses the plank grain. Polymer plates are made from digital files which drive special engraving machines to produce relief plates. These plates are popular with many of today’s letterpress printers who produce invitations, and collectible prints. Metal relief cylinders were used to print repetitive designs, such as those on wrap - ping paper and wall paper. In the 1930s, the invention of cellophane led to the development of the anilox roller and flexographic printing. Today, flexography prints most of the flexible packaging film which accounts for about half of all packaged products. Hobbyists, artists, and printmakers cut away non-printing areas on sheets of linoleum to create relief surfaces. Wood cut Wood engraving and Metal plate Relief cylinder Flexographic plate Linoleum cut Foundry type began with Gutenberg and evolved through Jenson, Garamond, Moveable type Caslon and many others. Garamond was the first printer to cast type that was sold to other printers. By the 1880s there were almost 80 foundries in the U.S. One newspaper could keep one foundry in business. Machine typesetting changed the status quo and the Linotype had an almost immediate effect on type foundries. Twenty-three foundries formed American Type Founders in 1890. -
Other Printing Methods
FLEXO vs. OTHER PRINTING METHODS Web: www.luminite.com Phone: 888-545-2270 As the printing industry moves forward into 2020 and beyond, let’s take a fresh look at the technology available, how flexo has changed to meet consumer demand, and how 5 other popular printing methods compare. CONTENTS ● A History of Flexo Printing ● How Flexo Printing Works ● How Litho Printing Works ● How Digital Printing Works ● How Gravure Printing Works ● How Offset Printing Works ● What is Screen Printing? ● Corrugated Printing Considerations ● Flexo Hybrid Presses ● Ready to Get Started with Flexo? 2 A History of Flexo Printing The basic process of flexography dates back to the late 19th century. It was not nearly as refined, precise, or versatile as the flexo process today -- and can be best described as a high-tech method of rubber stamping. Printing capabilities were limited to very basic materials and designs, with other printing methods greatly outshining flexo. Over the past few decades flexo technology has continuously evolved. This is largely thanks to the integration of Direct Laser Engraving technology, advancements in image carrier materials, and in press technologies. These innovations, among others, have led to increased quality and precision in flexo products. These technological improvements have positioned flexography at the helm of consumer product and flexible packaging printing. Flexo is growing in popularity in a variety of other industries, too, including medical and pharmaceutical; school, home, and office products; and even publishing. How Flexo Printing Works Flexo typically utilizes an elastomer or polymer image carrier such as sleeves, cylinders, and plates. The image carrier is engraved or imaged to create the design for the final desired product. -
Printing Industry Is the Large Proportion of Very Small Firms
The printing sector is a diversified industry sector composed of firms who perform printing as well as firms who render services for the printing trade, such as platemaking and bookbinding. One of the most significant characteristics of the printing industry is the large proportion of very small firms. The Census Bureau reported that in 2002 nearly half of the 37,538 printing companies had fewer than five employees; approximately 80 percent employed fewer than 20 workers. Processes used in printing include a variety of methods used to transfer an image from a plate, screen, film, or computer file to some medium, such as paper, plastics, metal, textile articles, or wood. The most prominent of these methods is to transfer the image from a plate or screen to the medium (lithographic, gravure, screen, and flexographic printing). A rapidly growing new technology uses a computer file to directly "drive" the printing mechanism to create the image and new electrostatic and other types of equipment (digital or nonimpact printing). Four Main Segments The printing industry can be separated into four main segments: Lithography Flexography Gravure Screen printing Lithography Lithography is a planographic printing system where the image and non-image areas are chemically differentiated with the image area being oil receptive and non-image area water receptive. Ink film from the lithographic plate is transferred to an intermediary surface called a blanket, which, in turn, transfers the ink film to the substrate. Fountain solution is applied to maintain the hydrophilic properties of the non-image area. Ink drying is divided into heatset and non- heatset. -
I. INTRODUCTION and BACKGROUND the Printing Industry Is One of the Largest Manufacturing Industries in the United States
I. INTRODUCTION AND BACKGROUND The printing industry is one of the largest manufacturing industries in the United States. The industry is dominated by small and medium-sized businesses, most of them with fewer than 20 employees. In 2002, according to the Bureau of Census, approximately 83 percent of the screen printing industry was comprised of small businesses. The Info USA Power Business Database estimates the number of screen printers in 2002 in the U.S. at 16,341. California has 1,886 screen printing establishments. Volatile Organic Compound (VOC) emissions from solvent cleaning operations contribute significantly to the South Coast Air Basin’s emission inventory. The South Coast Air Quality Management District (SCAQMD or District) periodically adopts an Air Quality Management Plan (AQMP). This AQMP calls for significant reductions in VOC emissions from cleaning and degreasing operations by 2010 to achieve attainment status. The SCAQMD regulates VOC emissions from businesses located in the four county area including Los Angeles County, Orange County, San Bernardino County and Riverside County. One of the SCAQMD rules, Rule 1171 “Solvent Cleaning Operations,” regulates the VOC content of screen printing cleanup solvents. The VOC content of screen printing cleanup solvents is currently set at 500 grams per liter. The District plans to reduce the allowed VOC content to 100 grams per liter on July 1, 2006. Lowering the VOC content to 100 grams per liter would reduce emissions of these solvents by about 1.3 tons per day. By July 1, 2006, screen printers in southern California must convert to alternative low-VOC cleanup materials. -
Introduction to Printing Technologies
Edited with the trial version of Foxit Advanced PDF Editor To remove this notice, visit: www.foxitsoftware.com/shopping Introduction to Printing Technologies Study Material for Students : Introduction to Printing Technologies CAREER OPPORTUNITIES IN MEDIA WORLD Mass communication and Journalism is institutionalized and source specific. Itfunctions through well-organized professionals and has an ever increasing interlace. Mass media has a global availability and it has converted the whole world in to a global village. A qualified journalism professional can take up a job of educating, entertaining, informing, persuading, interpreting, and guiding. Working in print media offers the opportunities to be a news reporter, news presenter, an editor, a feature writer, a photojournalist, etc. Electronic media offers great opportunities of being a news reporter, news editor, newsreader, programme host, interviewer, cameraman,Edited with theproducer, trial version of Foxit Advanced PDF Editor director, etc. To remove this notice, visit: www.foxitsoftware.com/shopping Other titles of Mass Communication and Journalism professionals are script writer, production assistant, technical director, floor manager, lighting director, scenic director, coordinator, creative director, advertiser, media planner, media consultant, public relation officer, counselor, front office executive, event manager and others. 2 : Introduction to Printing Technologies INTRODUCTION The book introduces the students to fundamentals of printing. Today printing technology is a part of our everyday life. It is all around us. T h e history and origin of printing technology are also discussed in the book. Students of mass communication will also learn about t h e different types of printing and typography in this book. The book will also make a comparison between Traditional Printing Vs Modern Typography. -
Continuous Improvement Efforts in J. Carrol's Screen Printing Process
Continuous Improvement Efforts in J. Carroll’s Screen Printing Process By Millan Arellano A Senior Project Submitted in fulfillment of the requirements for the degree of Bachelors of Science in Industrial Engineering California State University San Luis Obispo Graded by:_____________________Date of Submission_____________________ Table of Contents TABLES AND FIGURES ............................................................................................................................................ 3 ABSTRACT .............................................................................................................................................................. 4 EXECUTIVE SUMMARY ........................................................................................................................................... 4 INTRODUCTION ..................................................................................................................................................... 5 BACKGROUND ....................................................................................................................................................... 6 LITERATURE REVIEW .............................................................................................................................................. 8 DESIGN ................................................................................................................................................................ 15 OVERALL APPROACH ................................................................................................................................................... -
Printmaking Through the Ages Utah Museum of Fine Arts • Lesson Plans for Educators • March 7, 2012
Printmaking through the Ages Utah Museum of Fine Arts • www.umfa.utah.edu Lesson Plans for Educators • March 7, 2012 Table of Contents Page Contents 2 Image List 3 Printmaking as Art 6 Glossary of Printing Terms 7 A Brief History of Printmaking Written by Jennifer Jensen 10 Self Portrait in a Velvet Cap , Rembrandt Written by Hailey Leek 11 Lesson Plan for Self Portrait in a Velvet Cap Written by Virginia Catherall 14 Kintai Bridge, Province of Suwo, Hokusai Written by Jennifer Jensen 16 Lesson Plan for Kintai Bridge, Province of Suwo Written by Jennifer Jensen 20 Lambing , Leighton Written by Kathryn Dennett 21 Lesson Plan for Lambing Written by Kathryn Dennett 32 Madame Louison, Rouault Written by Tiya Karaus 35 Lesson Plan for Madame Louison Written by Tiya Karaus 41 Prodigal Son , Benton Written by Joanna Walden 42 Lesson Plan for Prodigal Son Written by Joanna Walden 47 Flotsam, Gottlieb Written by Joanna Walden 48 Lesson Plan for Flotsam Written by Joanna Walden 55 Fourth of July Still Life, Flack Written by Susan Price 57 Lesson Plan for Fourth of July Still Life Written by Susan Price 59 Reverberations, Katz Written by Jennie LaFortune 60 Lesson Plan for Reverberations Written by Jennie LaFortune Evening for Educators is funded in part by the StateWide Art Partnership and the Professional Outreach Programs in the Schools (POPS) through the Utah State Office of Education 1 Printmaking through the Ages Utah Museum of Fine Arts • www.umfa.utah.edu Lesson Plans for Educators • March 7, 2012 Image List 1. Rembrandt Harmensz van Rijn (1606-1669), Dutch Self Portrait in a Velvet Cap with Plume , 1638 Etching Gift of Merrilee and Howard Douglas Clark 1996.47.1 2. -
Flexible Packaging Printing Processes Overview Slide 2 2009 Consumer Packaging Solutions for Barrier Performance Course
2009 Consumer Packaging Solutions for Barrier Performance Course FlexibleFlexible PackagingPackaging PrintingPrinting ProcessesProcesses OverviewOverview Presented by: Warren E. Durling Associate Research Fellow The Clorox Company (GLAD) 2009 Consumer Packaging Solutions For Barrier Performance Course Flexible Packaging Printing Processes Overview Slide 2 2009 Consumer Packaging Solutions For Barrier Performance Course The Basics of Flexible Packaging Printing DEFINITION: Applying ink to a substrate to produce an image or text PRINTING METHODS: Flexography and Rotogravure the two most widely utilized methods for Flexible Packaging FOCUS: Design to Substrate; the “process” described Structures and Print location Understanding Ink Substrate Surface Preparation Methods and Equipment in detail Reproduction Basics; line and process printing Flexible Packaging Printing Processes Overview Slide 3 2009 Consumer Packaging Solutions For Barrier Performance Course Design to Substrate Preproduction Design Creation Ink Management Substrate Image Preparation Color Separation Management Press Make Ready Cylinder or Plate Making Press Cleaning and Maintenance PrintingPrinting Converting Flexible Packaging Printing Processes Overview Slide 4 2009 Consumer Packaging Solutions For Barrier Performance Course SURFACE Printing Flexible Packaging Printing Processes Overview Slide 5 2009 Consumer Packaging Solutions For Barrier Performance Course REVERSE Printing 2 Layer Structures Flexible Packaging Printing Processes Overview Slide 6 2009 Consumer Packaging -
The Products of Screen Printing Products of Screen Printing
The Products of Screen Printing Screen printing is a very flexible way of printing, because you can print large or small prints. You can also print onto a variety of surfaces. Can you imagine trying to run a tube of toothpaste through a printer? Toothpaste tubes are printed with screen printing. For this reason screen printing is sometimes referred to as the “print anything and everything process.” Of course, it would not be appropriate for printing things like books, because of the high quantity. In this case some of the other printing processes would be more appropriate (for example, offset lithography). The process of screen printing we used in class is called on-contact printing because the screen and stencil contact the sheet the entire process. There are other types of screen printing, like with tubes of toothpaste, where this is not the case. This is called off-contact printing. In this reading we are going to learn about some of the products enhanced by screen printing. We use the word enhanced, because usually screen printing only helps make the product. For example, screen printing does not make a t-shirt, but it does enhance it by printing on it. T-shirts are one common application of screen printing. The clothing industry uses screen printing on a variety of garments. We could use the same inks and prepared screen that we used in class to print on t-shirts. Screen printing is also used to make prints from poster size all the way up to billboard size. When making a print for a billboard there are several different screens prepared. -
Planography,Screen Printing
▪ Planographic printing means printing from a flat surface, as opposed to a raised surface (as with relief printing) or incised surface (as with intaglio printing). ▪ Lithography and offset lithography are planographic processes that rely on the property that water will not mix with oil. ▪ The image is created by applying a tusche (greasy substance) to a plate or stone. (The term lithography comes from litho, for stone, and -graph to draw.) ▪ Certain parts of the semi-absorbent surface being printed on can be made receptive to ink while others (the blank parts) reject it. ▪ Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. ▪ Tools – The process involves making a stencil using a drawn/digitized image or a photograph, attaching it to a screen, placing it over the desired canvas and spreading the ink over the image. ▪ Efforts – Takes a lot of time-consuming effort, because the screens need to be made and the process takes long. ▪ Quality – Offers better quality imaging as the ink gets deeply absorbed and lasts longer. Screen printing also gives clearer edges to the image printed, because of the precision that carefully created stencils offer. ▪ Cost – Costs escalate with the number of screens. ▪ If you want a more complex image with many colors, then individual slides for every color are created. Screen printing also requires trained labor which adds to the cost. ▪ However screen printing is apt if you want a large quantity. For example if you have a large order for promotional t-shirts or promotional calendars then go for screen printing. -
Printing Press Operations
Property Risk Consulting Guidelines PRC.17.18.1 A Publication of AXA XL Risk Consulting PRINTING PRESS OPERATIONS INTRODUCTION Printing has progressed from the Gutenberg press, which required three minutes per impression, to today’s multicolor, two-sided, continuous presses that operate well in excess of 2000 ft/min (610 m/min). There are four major printing processes: lithography, letterpress, gravure and silk-screening. A lithography offset press prints from a level or plane surface; a letterpress prints from a raised surface; a gravure press prints from a depressed or sunken surface; and silk-screening prints by pushing ink through fabric. From the 6th Annual Report to the Congress of the United States: Printing Industry report, Figure 1 shows 1994 industry market share. PROCESSES AND HAZARDS The hazards of printing presses include the transfer and use of flammable inks; solvent recovery and pollution control devices; hydraulic and lubrication oil systems; gas or oil-fired dryers; electrostatic buildup from high press speeds; paper dust; and paper storage near presses. This section discusses common printing processes and their hazards. Loss prevention and control guidelines address construction features, flammable and combustible liquids handling, protection of the press area, electrical features, drying, and the disposal of solvent vapors. 50 47 45 40 35 30 28 25 19 20 Percent (%) Percent 15 10 5 3 3 0 Lithographic Letterpress Gravure Silk-screen Other Figure 1. Market share by process. 100 Constitution Plaza, Hartford, Connecticut 06103 Copyright 2020, AXA XL Risk Consulting Global Asset Protection Services, LLC, AXA Matrix Risk Consultants S.A. and their affiliates (“AXA XL Risk Consulting”) provide loss prevention and risk assessment reports and other risk consulting services, as requested.