Page | 1 Dated 23Rd April, 2011 To, M/ S Sagar Industries, Jain Naisa
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Dated 23rd April, 2011 To, M/ S Sagar industries, Jain Naisa Road, Sanganer, Jaipur KIND ATTN: MR. LIYAKAT ALI SUB.: OFFER FOR MULTILAYER KRAFT PAPER PLANT DEAR SIR, This refers to your enquiry for a 150 TPD( Finished ) multilayer MF Kraft Machine . We furnish below our offer for the above plant in following lines. We have offered the paper machine section with three wire configuration for manufacturing multi layer medium/.high BF Kraft paper. In case you want to add some more Concepts/ facilities/items in addition to what are being quoted that can be mutually discussed to reach a final Concept/ Scope. Regarding PULP MILL, we are giving our offer separately.. In our offer a list of excluded items given ,however RML will provide necessary details for procuring those items . Annexure I : Quotation for Paper Machine ( RM: MD: MENQ-1-032 Dated27/4/2011) Annexure II : Quotation for PULP Mill ( RM: DNH: D7-87 Dated 27/4/2011) Page | 1 PTO NOTE : As desired by you, We are keeping provision for a Coating Station for the TOP Layer in our Concept Drawing. You will find two Reel sections indicated in the Concept , The first reel Section is a Normal one for KRAFT MACHINE. The Second one is meant for operation ( By Passing the first one ) only when Coater will be in operation. HOWEVER NO EQUIPMENT AFTER THE FIRST REEL SECTION ( AS SHOWN IN THE DRAWING) HAS BEEN INCLUDED IN RUBY’S SCOPE OF SUPPLY IN OUR PRESENT OFFER. Hope , our proposal will match your interest and we look forward to hear from you soon in the matter . Thanking you, Yours faithfully, For RUBY MACONS LTD, MIHIR RAY Page | 2 RM:MD:MENQ-1/032- April 27, 2011 ANNEXURE – 1 QUOTATION FOR PAPER MACHINE INDEX Description Page No. MAIN DATA 04 Gauge Sheet 05 Bottom fourdrinier 06 Top & Middle Fourdrinier 8- 10 Press section 11-12 UNI run Dryer section 13 MG section 14 Pre Dryer section 15 Post Dryer Section 16 Pope reel 17 UTM Pulper(Dryend) 18 Couch pit agitator & Vac System 19 Walkways 19 Meachanical drive 18 Rope system 18 Exclusion 20-21 Price summary 22 General Conditions of Sales 23 Page | 3 QUOTATION MAIN DATA 150 TONS PER DAY TEST LINER PAPER MACHINE Gross Prduction : 175 TPD at REEL in 24 Hrs with 120 GSM at 100% efficiency Finished Production : 150 T( FINISHED, 24 hr RUN with 120 GSM) PRODUCT : TEST LINER / KRAFT GRAMMAGE RANGE : 100 – 350 GSM WIRE WIDTH : 3600MM TRIM AT REEL : 3200MM RAW MATERIAL : 100% WASTE PAPER OPERATING SPEED : 325 METRES/MINUTE ( Max) DESIGN SPEED : 500METRES/MINUTE ( Mechanical) Page | 4 Pond Width :3450 mm Wire Width :3600 mm Sheet Width on Wire :3475 mm Wire Trims, Total : 130 mm Sheet Width to Presses :3345 mm Shrinkage : 4.0 % Sheet Width at Reel :3200 mm Page | 5 PAPER MACHINE SECTION : HEAD BOX : OPEN TYPE ( 3 Numbers)------ EXCLUDED from RUBY’S SCOPE OF SUPPLY. FOURDRINIER PART : TECHNICAL SPECIFICATIONS: 1.Wire Length 40 Meter (Approx.)—Table Length:17500mm ( Approx) 2. 1 No. Breast roll of 625 mm Ø duly Black Diamond coated with anti-friction bearings, bearing housings and brackets. 3. 5 Nos. wire return rolls( Approx 330 mm Ø ) Black Diamond coated with single anti-friction bearings, at each end with water tight bearing housing. 4. M. S. Fabricated heavy duty framings suitable for Cantilever design. The main framings will be duly SS Cladded. 5. 3 Nos. hydraulic manual jack for lifting Fourdrinier part for easy wire changing. 6. C. I. Sole Plates for the entire Fourdrinier part. 7. 2 Sets of Manual Wire stretching arrangement and one set of (E&L Make) Auto Guide with manual override. 8. Breast roll lifting & lowering with crane (By customer) 9. 5 Nos. S. S. Shower with suitable nozzles. 1 No. HP Micro Travel shower with electro mechanical oscillation. 1 Number Sheet Knock Off Shower and one set Trim Knock Off Shower will be placed in required Positions. 10. Doctors on Breast Roll and 4 Nos. wire return rolls. Doctors Backs will be MS fabricated but cladded with SS.Manual Cam type Unload/ Load arrangement. 11. Motorised Trim cutting arrangement. 12. Shake Unit. 13. S. S. Trays for collecting white water 14. One lump breaker roll 450 mm dia with bearing & bearing housing with necessary lever and pneumatic cylinder for loading and unloading. 1 Number Table Roll ( approx 280mm Dia) duly Black diamond Coated on the Wire Table Circuit. 15. SUCTION COUCH ROLL : 1 NO. Page | 6 COMPLETE WITH BEARING AND BEARING HOUSINGS. O. D. … 920 mm Made of bronze shell of finish thickness 30 mm with helical drilling pattern for noise abatement purpose and conical keying for lateral forged heads fixing. ( SUCTION SHELL EXCLUDED FROM RUBY’S SCOPE OF SUPPLY) The F. S. lateral forged head with support of internal box complete of bearing. Bearing Housing made of steel, cast iron caps with labyrinth seals to impede the water infiltration, complete with bearings Foreseen for grease lubrication, endless screw for internal box orientation. Internal box in stainless steel, with sealing strips in polyethylene with graphite addition, provided with retainer. Strips guides in corrosion resistant material and support wheels in polyethylene, stainless steel internal shower pipe and graduated index. 16. ONE FDR (730 mm Ø) duly fabmate coated with antifriction bearing & bearing housing. 17. 1 No. Forming Board consisting of 1 Pc. Forming Board leading blade Material quality: Roba glass General dimensions 190 x 3800 x 30-mm 3 Pcs. Forming Board trailing blade: Material quality Roba glass General dimensions 65 x 3800 x 40-mm 17. 5 Nos. Foil Box , consisting of: 5 pcs. Dewatering blade Material quality Roba glass General dimensions 40 x 3800 x 25/37,7 mm 18. 1 No. Single compartment ultra low vacu foil box unit, consisting of: 7 Pcs. Vacu foil Material quality Roba glass General dimensions 40 x 3800 x 25/37,7 mm 14 Pcs. End deckle Material quality PE 19. Twin compartment low vacu foil box unit, consisting of: Page | 7 11 Pcs. Vacu foil Material quality Roba glass General dimensions 40 x 3800 x 25/37,7 mm 20 Pcs. End deckle Material quality PE 20. 4 Nos. Single compartment vacuum box unit, consisting of: Vacuum Box with top Material quality Roba glass General dimensions 25 x 3800 x 200 mm 21. 4 Nos. single foil units consisting of 1 Pcs. De-watering blade Material quality Roba glass General Dimensions 40 x 3800 x 25/37, 7mm 22 Control Panel for Lump Breaker Roll loading/ Un loading and ,Suction Couch Sealing strips Loading/ Unloading Platform & Grating for Operator Side only. General Note : All drainage element boxes are SS 304 construction and T-bars are HDPE material. Suction Couch Shell has been kept excluded from RUBY’S SCOPE of SUPPLY. TOP LAYER FOURDRINIER PART: 1 NO. TECHNICAL SPECIFICATIONS: The Fourdrinier part mainly consists of the following. Forming length 7200 mm(Approx) 1 No. Breast Roll of 625 mm Ø duly Black Diamond coated with antifriction bearings, water tight bearing housings and brackets 1 No. Drive Roll of 630 mm Ø duly fab-mate coated, with antifriction bearings, water tight bearing housing and bracket. 3 Nos. Wire return rolls ( Approx 330mm Dia) Black Diamond coated with antifriction bearings at each end with water tight bearing housing and bracket. M. S. Fabricated heavy duty framing suitable with cantilever design duly SS 304 Cladded. 3 Nos. S. S. Shower with suitable nozzles. 1 no Micro travel H.P.shower.for Wire cleaning. Page | 8 Doctors on Breast Roll and 2 Nos. wire return rolls and DRIVE Roll with K35 type S. S. 304 / Unimate Doctor Holders & Polyset Blades. Manual Cam type Unloading and Gravity type loading arrangement. Doctor Back SS 304 cladded. S. S. 304 trays for collecting white water. Breast Roll lifting & lowering arrangement with crane (by customer) One set stretcher with solid Mild Steel construction with manual stretching system. One auto Guide of E&L.with Manual Overrides. 10. One curved Shoe Transfer box in S. S. construction with ceramic top cover 11. 1 No. Couch on roll of suitable diameter, honey comb portion in complete stainless steel construction with open area of 85% of honeycomb body type design, with anti-friction bearings, watertight bearing housings, and brackets. The roll can be lifted or lowered by a gear box arrangement. The roll will also include diagonal outer sleeve made of stainless steel no. 1.4401, tissue no. 2/cm, semi-round 12. Forming Board unit consisting of: 1 Pc. Forming Board leading blade Material quality: Roba glass General dimensions 190 x 3800 x 30-mm 3 Pcs. Forming Board trailing blade: Material quality Roba glass General dimensions 65 x 3800 x 40-mm 13. 3 Nos. Foil Box , consisting of: 5 pcs. Dewatering blade Material quality Roba glass General dimensions 40 x 3800 x 25/37,7 mm 14. 1 No Single compartment ultra low vacu foil box unit, consisting of: 7 Pcs. Vacu foil Material quality Roba glass General dimensions 40 x 3800 x 25/37,7 mm 14 Pcs. End deckle Material quality PE 15. Twin compartment low vacu foil box unit, consisting of: 11 Pcs. Vacu foil Material quality Roba glass General dimensions 40 x 3800 x 25/37,7 mm 20 Pcs. End deckle Material quality PE Page | 9 16. Platforms & Gratings for Operator’s side only. General Note : All drainage element boxes are SS 304 construction and T-bars are HDPE material. MIDDLE WIRE : TECHNICAL SPECIFICATIONS: FORMING LENGTH ; 9-10 METRE (APPROX). 1) MS HEAVY DUTY FABRICATED FRAMING DULY SS 304 CLADDED WITH CANTILEVER DESIGN FOR QUICK WIRE CHANGE.