Corrosion Engineering at Ncercamp
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CORROSION ENGINEERING AT NCERCAMP The National Center for Education and Research on Corrosion and Materials Performance NCERCAMP AT THE UNIVERSITY OF AKRON CONTENTS Corrosion and materials degradation costs the United States $276 billion Background and Contact Information . 1 annually, according to “Corrosion Costs and Preventive Strategies in the United States,” a study released by NACE International and the U.S. Federal Contents . 2 Highway Administration. With those costs continually rising, UA recognizes a need for skilled corrosion engineers and is the first university in the nation to Equipment Listing . 3 offer a baccalaureate degree in corrosion engineering. Faculty and Key Stakeholders . 6 Capitalizing on this unique degree program, the U.S. Department of Defense awarded the University a grant to create the National Center for Education Capabilities . 9 and Research on Corrosion and Materials Performance (NCERCAMP). NCERCAMP provides corrosion engineering research, testing and analysis Materials Performance Testing . 10 to provide corrosion and materials performance solutions to industry and government agencies. Materials Characterization . 11 Materials Development . 12 The center’s more than 30 interdisciplinary professors and technicians are experts in a wide variety of engineering disciplines, including corrosion, Modeling & Simulation . 13 chemical, surface, mechanical, civil, electrical and structural engineering, as well as polymer science, applied mathematics and statistics. This unique Microbially Influenced Corrosion (MIC) . 14 collection of skillsets allows the center to provide innovative solutions to a wide range of corrosion and materials performance issues. Methods of Collaboration . 15 For information on how to work with NCERCAMP on a project, please contact us at: Address: NCERCAMP 264 Wolf Ledges Parkway Email: [email protected] Akron, OH 44325 Website: uakron.edu/ncercamp Telephone: 330-972-6978 Fax: 330-972-5141 EQUIPMENT LIST EQUIPMENT LIST Equipment Description Equipment Description Equipment Description Equipment Description - Tescan LYRA-3 XMU FIB- Microscopy observations, - CORTEST frame for Hostile environments, - X-Ray computed tomography - X-Ray Diffractometer-thin film FESEM System analytical compositional mechanical tests mechanical testing under GE with dual tube - Sputter Coater with Metal analysis - 1 Gal Autoclave (Hastelloy) high temperature/high - Oven for powder coatings Coatings application and Vacuum Chamber - 150,000 PSI Proof ring test pressure environments - Temperature-relative humidity Controlled environment - Mini temperature film performance, materials system (mechanical testing) cabinet chambers formation bar development and - Atomic Force Microscope with Materials Characterization, - Slow strain rate tests for - Freeze thaw chamber - Climate chamber performance Multimode/Nanoscope surface analysis mechanical testing (2) - Film drying Chamber-Keyence - Thinky centrifugal mixer (nano-scale) coupled - Dedicated Acoustic Emission - MTS Criterion C45.105 Mechanical testing, - Viscosity Rheometer with electrochemical and resistance monitoring for - MTS Landmark 370.10 with materials are exposed to - CM-5 colorimeter measurements burner rig immersion bath chamber heavy loads or cyclic loads, - Dispermat CV3 - Micro hardness tester Coatings sample - Data Acquisition and MTS mechanical performance of - E-coater - Gamry 600 potentiostats (4) CAREs, electrochemical - Microscope for Coating preparation, coatings grips materials is tested - FTIR Spectrometer tests Examination application and - Hot air generator - Film Formation Bar microscopy observations of - High temperature vacuum Composite materials, high - Hysitron Nano Mechanical test - Low temperature freezer - Stereoscopic Microscope – coated materials, sample furnace temperature applications, system - UV processor Omnicure S2000 Olympus SZX16 preparation for coatings - High temperature 6 in. tube materials performance at - Convection oven BlueM - Scanning Auger Nanoprobe - Inverted Microscope AmScope performance tests furnace high temperatures - UV wet powder coatings PH1710 - Ultrasound Gauge, holiday - Furnace 1600C box furnace processor with oven for UV- detector, coating thickness - Grinding bowl and tungsten curable powder coatings gauge ball mill - PVD Deposition Chamber- - Sample cutter JDC Precision - MTS Electromechanical Angstrom - Gardco Scrub resistance D10- - Alicona InFocus G5 surface Surface Characterization, mechanical test system VF characterization microscopy observations - Micro-hardness tester - Film drying chamber - SEM Hitachi TM3030+ with with compositional analysis machining and building EDS - CORTEST high purity Autoclave, high Modern Tool Co. autoclave temperature pressure - Ross high sheer inline mixer - Rotating Cylinder Electrode Wet chemistry, tester - Film drying chamber humidity (15-mm OD) electrochemical control system - Gamry Potentiostats (4) characterization of - VWR refrigerator/freezer - Biologic Potentiostats SP200 materials by means of - Simultaneous TGA/DSC/DTA TGA, materials (2) electrochemical techniques System degradation, high - Extensometer for MTS Burner High temperature test, - Biologic Potentiostat VSP300 temperature exposure Rig materials performance 4-channel - HVOC for burner rig - Modulab Solartron XM - Horizontal high temperature - Dell Precision Computers with Modeling and simulation Electrochemical System test instrument specialized materials software: - DIC with thermal imaging for - Salt spray chambers Environment exposure, PANDAT, ELSYCA, OLI (6) horizontal MTS accelerated corrosion - PPS thermal spray room High tests by aggressive - Struers Tegramin 30 polishing Sample preparation, temperature tests, materials environments machines (2) sample cutting performance - Buehler Abrasimatic 300 cutter and grinding for - Kelvin Probe with Electrochemical electrochemical tests environmental chamber microscopy, surface GAMRY 600 potentiostat with Electrochemical tests - Electrochemical Scanning analysis coupled with - UV VIS Spectrophotometer Materials development EQCM System VersaScan (SECM, electrochemical testing - Force Tensiometer SVET, LEIS, SKP, SDC) - Gamry 8-channel potentiostat GAMRY 600 potentiostat Electrochemical tests - QUV Accelerated weathering Temperature-relative Modeling software Biovia Modeling and simulation - High energy ball mill Materials development tester humidity, coatings - QCT condensation tester degradation tests by - Fluorescence Microscope Materials development UV light and droplets Olympus BX63 motorized XY condensation stage - CSZ Temperature/Humidity Sensors, controlled - Automatic hydraulic press Materials development tests atmosphere tests - Tube furnace with controlled atmosphere - Grips for Instron mechanical Sensors, controlled testing atmosphere tests - Modeling software COMSOL Modeling and simulation Postdoctoral researcher performs electrochemical testing . Students perform testing on coatings . FACULTY AND KEY STAKEHOLDERS - Corrosion of Steel in Concrete - Smart Corrosion Inhibitors Bastidas, David M. Corrosion Engineering - Stainless Steel Corrosion - Biomolecular Engineering - Antimicrobial Hydrogels Cheng, Gang Chemical Engineering - Antifouling Hydrogels - Computational Mathematical Models of Corrosion Damage Clemons, Curtis Applied Mathematics - Galvanic Corrosion, Crevice Corrosion - Biofilms FACULTY AND KEY STAKEHOLDERS - Corrosion Cong, Hongbo Corrosion Engineering - Pitting - Passivity - Microbiology - Biofilms and MIC Ju, Lu-Kwang Chemical Engineering - Fast Characterization - Surface Characterization of Pitting Corrosion Dean of College of Polymer Science Dhinojwala, Ali - Plasma Coatings - Adhesion and Polymer Engineering - Mathematical Modeling of Corrosion Damage Kreider, Kevin Mathematics - Galvanic Corrosion - Surface Engineering of Materials - Crevice Corrosion, Biofilms Doll, Gary Surface Engineering - Tribology - Nanocomposite Materials - Localized Corrosion - Passivity Lillard, Scott Corrosion Engineering - Stress Corrosion Cracking - Curriculum Development and Hydrogen Damage Evans, Ed Chemical Engineering - Environmental Barrier Coatings - Nanomaterials - Fatigue and Fracture of Structural Systems - Structural Behavior and Design Menzemer, Craig Structural Engineering - Material Characterization and - Microstructure and Dynamics of Polymer Systems Full-Scale Experimentation - Thin Films and Near Interfaces Foster, Mark D. Polymer Science - Novel X-Ray and Neutron Scattering Techniques - Water Quality Modeling and Management - Chemical Oxidation Process - Mechanics of Materials Miller, Chris Civil Engineering - Hydraulic Modeling and Structures Gao, Xiaosheng Mechanical Engineering - Fatigue and Fracture Mechanics - Multi-scale Modeling of Damage - Statistics Mimoto, Nao Statistics - Mathematics - Mathematical Modeling - Modeling Corrosion Damage of Corrosion Damage Golovatv, Dmitry Mathematics - Galvanic Corrosion - Crevice Corrosion, Biofilms - Advanced Electrochemical for Corrosion Prevention Monty, Chelsea Chemical Engineering and Mitigation - Novel Metallic and Ceramic Coatings - Monitoring MIC Gupta, Rajeev Kumar Corrosion Engineering - Passivity - High-Temperature Corrosion - High-Temperature Oxidation and Corrosion - Stress, Time, Temperature, Morscher, Greg Mechanical Engineering Hernandez-Maya, - Electrochemistry Environment Interaction Research Scholar - Corrosion and Mechanisms Roberto - Surface Characterization - High-Temperature Ceramic Matrix Composite Systems - Risk Analysis, Structural