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Instructions for Hoisting Jeep Tops

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Instructions for Hoisting Jeep Tops WARNING! Strictly follow all instructions to avoid an WARNING! Do not use this product for human suspension. accident, damage to property, personal injury, or death. Components can fail causing person to fall, possibly See www.harken.com/manuals for additional safety information. resulting in serious injury or death. SAVE TIME! READ THE ENTIRE MANUAL BEFORE BEGINNING HOISTER INSTALLATION. INSTRUCTIONS FOR HOISTING JEEP TOPS KIT INCLUDES A 1 welded screw eye A Welded screw eye B Pigtail lag screws HCP1443 HCP1444 B 4 pigtail lag screws C Shackle D Pulleys 072 224A C 1 shackle D 4 pulleys E 2 webbing straps with buckles 7' (2.13 m) H Drop black ropes F 1 single black/red hoisting rope HCP1447/HCP1448** G 1 block and tackle with cleat (G1) and rope H 4 black drop ropes: 2 long, 2 short 7803 DO NOT UNTIE 1 1 E Webbing straps with buckles 4 lag bolts /4" x 2 /2" (6 x 63 mm) I HCP1459.SET 1 J 4 washers /4" (6 mm) K 2 organizer plates G Block and tackle* L 2 organizer pulleys DO NOT UNTIE PURCHASE SEPARATELY IF NEEDED (G1) Cleat Rope organizer components See “note” Step 1B, page 6. 7754ASSY I Lag bolts K Organizer plates 1 pine board (riser) (grade 2) HFS908 H-28375A 2" x 6" x 7" (50 mm x 152 mm F Single black/red hoisting rope x 180 mm). Do not use for rafters HCP1483** running sideways. 2 pine boards (grade 2) 2" x 6" x 6' J Washers (50 mm x 152 mm x 1.83 m) HFS913 L Organizer pulleys H-52010 8 lag bolts and washers 5/16" x 4" (8 x 100 mm) *NOTE: (G) Block and tackle varies by system size. Refer to Hoister PURCHASE ADDITIONAL FOR RAFTERS part number for specific cleat style. IMPORTANT SAFETY INFORMATION RUNNING SIDEWAYS See Step 2A, page 7. **NOTE: (H) and (F) ropes in 12' • NEVER USE TO LIFT A PERSON 1 pine board (grade 2) 2" x 4" x 6' (3.6 m) and 16' (4.9 m) ceiling models have different part numbers. • DISABLE AUTOMATIC GARAGE DOOR OPENER (50 mm x 100 mm x 1.83 m) when installing, raising, or lowering Hoister. 2 lag bolts and washers 5/16" x 31/2" • READ ENTIRE MANUAL CAREFULLY BEFORE (8 mm x 90 mm) starting installation. It will save you time. • DO NOT UNTIE ANY ROPES TOOLS System comes ready to install. Drill Plumb line Safety glasses Leave F, G, and H together. 5 Drill bits: /32" (4 mm)** Pencil Tape measure • DO NOT RAISE OR LOWER HOISTER 7 /32" (5.5 mm) Stud finder Wrench (box end or with anyone standing under object. 7 5 Stepladder ratcheting) /16" (11 mm) /16" (8 mm) Harken, Inc. • N15W24983 Bluemound Rd, Pewaukee, WI 53072-4974 • Tel: 262-691-3320 • Fax: 262-701-5780 • Email: [email protected] • Web: www.hoister.com BEFORE STARTING INSTALLATION Determine the rafter direction and follow the instructions for rafters running: FRONT-TO-BACK or SIDEWAYS. RAFTERS RUNNING FRONT-TO-BACK Front Garage wall door RAFTERS RUNNING SIDEWAYS Front Garage wall door 2 INSTALLATION OVERVIEW PART 1: ASSEMBLY FOR RAFTERS RUNNING FRONT-TO-BACK Pigtail Pigtail lag screw lag screw INSTALLATION OVERVIEW Page 4 STEP 1: Determine Hoister location Page 5 - 6 2" x 6" x 7"riser board (50 mm x 152 mm x 180 mm) Organizer op plate STEP 2: Install mounting boards Page 7 T Garage door Install pigtail lag screws Page 8 STEP 3: l x 6' (50 mm 152 1.83 m) mounting board x 6' (50 mm 152 1.83 m) mounting board 2" x 6" Front wal 2" x 6" Pigtail Pigtail STEP 4: Install rope organizer Page 9 lag screw lag screw Rafter STEP 5: Assemble Hoister system Page 9 VIEWED FROM BELOW PART 2: ASSEMBLY FOR RAFTERS RUNNING SIDEWAYS Alternate position for rafters that run sideways. Mounting boards 2" x 6" INSTALLATION OVERVIEW Page 10 50 mm x 152 mm STEP 1: Determine Hoister location Page 11 - 12 2" X 4" (50 mm x 100 mm) for mounting organizer – no riser board used STEP 2: Install mounting boards Page 13 Rafter center-to-center Organizer distance STEP 3: Install pigtail lag screws Page 13 - 14 Front wall STEP 4: Install rope organizer Page 14 STEP 5: Assemble Hoister system Page 15 Rafters VIEWED FROM BELOW PART 3: FOR ALL ASSEMBLIES STEP 6: Assemble Hoister systems continued Page 16 - 17 STEP 7: Operating Hoister systems Page 18 Appendix, maintenance, and warranty Page 19 3 PART 1: ASSEMBLY FOR RAFTERS RUNNING FRONT-TO-BACK INSTALLATION OVERVIEW STEP 1: Determine Hoister location Page 5 - 6 Pigtail Pigtail lag screw lag screw STEP 2: Install mounting boards Page 7 STEP 3: Install pigtail lag screws Page 8 2" x 6" x 7"riser board (50 mm x 152 mm x 180 mm) Organizer STEP 4: Install rope organizer Page 9 op plate T Garage door STEP 5: Assemble Hoister system Page 9 l x 6' (50 mm 152 1.83 m) mounting board x 6' (50 mm 152 1.83 m) mounting board 2" x 6" Front wal 2" x 6" Pigtail Pigtail lag screw lag screw Rafter VIEWED FROM BELOW Welded Screw Eye Front Rope Organizer on (A) 2" x 6" x 6' 2" x 6" x 7" Riser Board Mounting Board Pulleys (L) Back Plates (K) 2" x 6" x 6' Lag Bolts (I) Mounting Board Pigtail Washers (J) Pulley Lag Screw Block and Tackle (G) (D) (B) Shackle Safety (C) Cleat Long Black (G1) Drop Ropes (H) Short Black Drop Ropes (H) Webbing Front Garage Straps Wall Door (E) Single Red/Black Hoisting Rope (F) 4 STEP 1: DETERMINE HOISTER LOCATION; RAFTERS RUNNING FRONT-TO-BACK A. PLAN INSTALLATION STORAGE OPTIONS Pull Jeep into garage with object on Jeep rack. Measure height of object. Make sure object can be stored above or below the open garage door. Measure length of object. Plan to position Hoister so garage door can open with object lowered. OpenedOpened garagegarage doordoor OPTION 1. Above garage door: Make sure there is enough clearance to lift and store object above open garage door. OpenedOpened garagegarage doordoor DIAGRAM 1. Plan to position object above Jeep with clearance to open garage door. If Hoister is mounted too close to garage door, there may not be clearance to open door. Mounted too far forward, object may not balance or lower onto Jeep. OPTION 2. Below garage door: Use if not enough clearance for above garage door storage (Option 1). Object has clearance to lift and store below open garage door. OpenedOpened garagegarage doordoor 5 STEP 1 CONTINUED: DETERMINE HOISTER LOCATION; RAFTERS RUNNING FRONT-TO-BACK B. PLAN LOCATION OF MOUNTING BOARDS DISTANCE BETWEEN MOUNTING BOARDS Mounting boards are used to position Hoister Distance between mounting board centers should directly above object to be lifted. match the distance between the object's lifting points. Mounting boards should span a minimum _________________ = _________________ of three rafters. Lifting point distance Mounting board distance WARNING! Do not screw into laminated rafters. They are not intended to accept fasteners. Consult rafter maker for recommendations. Screwing into LOCATE CEILING MOUNTING BOARD POSITION laminated rafters may considerably weaken system, causing load to fall and cause an accident. Note: Mounting boards may not be necessary for installation in ceiling with exposed rafters. In ceilings with exposed rafters, system can be installed on rafters. Position Hoister directly above object to be DIAGRAM 2. Measure the lifting point distance as indicated. lifted. If installing without mounting boards, go to Step 3 (page 8). DIAGRAM 2A. Center object under mounting points. Position mounting boards so lifted object is balanced. Plan location of mounting boards and welded screw eye Step 5A Welded screw eye placement Step 1B Ceiling Mounting board placement STEP 1B (See above) 2 Top plate 1) Measurement between Front mounting board center points on 1 Back mounting board mounting boards _________ (calculation above) 3 Front STEP 5A (See Diagram 3) wall 2) Measurement from center Garage door of front mounting board to front wall _________ 3) Measurement from front mounting board to lowest drop point _________ If measurement 2 is less than measurement 3, refer to Step 5A, Diagram 12 (page 9). DIAGRAM 3. Distance of mounting boards from front wall is important, as it affects the position of the welded screw eye in Step 5A (page 9). 6 STEP 2: INSTALL MOUNTING BOARDS; RAFTERS RUNNING FRONT-TO-BACK A. DRILL CEILING RAFTER ATTACHMENT POINTS B. DRILL MOUNTING BOARD LOCATE CEILING RAFTERS Measure center-to-center distance between 7/32" (5.5 mm) rafter holes. Mark distance on mounting Mounting boards must attach to ceiling rafters boards. Mark drill points in the center of board. Drill (Diagram 4). On finished ceilings, locate rafters 5/16" (8 mm) holes completely through the mounting using stud finder. Follow manufacturer's instructions. boards. See Diagram 4A below. Mark center of ceiling rafters. Drill 7/32" (5.5 mm) holes in a straight line square to the rafters. See Diagram 4 below. C. ATTACH MOUNTING BOARDS TO CEILING Always wear safety glasses. Attach mounting boards using 5/16" (8 mm) lag bolts and washers (not included). Do not overtighten. DIAGRAM 4A. 7/32" (5.5 mm) hole in rafter Rafter center-to-center Top distance view 5/16" (8 mm) clearance hole in 2" x 6" mounting board SIDE VIEW Rafter Mounting center-to-center Rafters boards distance Rafter center-to-center distance VIEWED FROM BELOW DIAGRAM 4. Mark center-to-center distance between rafters on mounting boards.
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