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Installing and Wiring IMPULSE-VG+ Series 2

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Installing and Wiring IMPULSE-VG+ Series 2 I Contents Welcome! .............................................................. v Identifying Your Drive ..................................................... vi IMPULSE-VG+ Series 2 General Specifications ................................. vii Chapterl: Installing and Wiring IMPULSE-VG+ Series 2 Preparing for Installation and Wiring ......................................... 1-3 Control Input ....................................................... 1-3 Control Output ...................................................... 1-4 Additional Terminals ................................................. 1-4 IMPULSE-VG+ Series 2 System Components and External Devices .............. 1-5 System Requirements ................................................. 1-8 Drive Environment ................................................... 1-8 Installing the Drive ...................................................... 1-10 Wiring the Power Circuit ................................................. 1-12 Power Circuit Wiring Diagrams ........................................ 1-12 Power Circuit Wiring Procedures ....................................... 1-19 Wiring the Control Circuit ................................................ 1-25 IMPULSE-VG+ Series 2 Control Board Terminal Functions ................... 1-25 Control Circuit Wiring Procedures ...................................... 1-26 Wiring the Encoder Circuit ................................................ 1-31 Encoder Circuit Wiring Procedures ...................................... 1-31 Encoder Wiring Diagrams and Information ................................ 1-32 Wiring Specifications .................................................... 1-34 IMPULSE-VG+ Series 2 Wiring Practices ................................. 1-34 Suggested Circuit Protection Specifications-IMPULSE - VG+ Series 2 ........... 1-36 IMPULSE-VG+ Series 2 Instruction Manual - 6117/97 #14906 • IMPU LSE - VG+ Series 2 Dimensions/Heat Loss-Open Chassis ............... 1-37 IMPULSE-VG+ Series 2 External Dynamic Braking Unit- Specifications & Dimensions .......................................... 1-39 Chapter 2: Getting Up and Running With IMPULSE-VG+ Series 2 Understanding the Drive .................................................. 2-3 English Keypad ..................................................... 2-3 Parameters ........................................................ 2-5 Programming the Drive ................................................... 2-8 Initialize Mode-Password Barrier and Access Level ......................... 2-8 Other Initialize Mode Parameters ...................................... 2-11 Modified Constants Mode ............................................ 2-17 Programming Mode ................................................ 2-17 Ultra-Lift (C6-01) ................................................... 2-19 G51N4 Digital Multi-Function Inputs (C9-01 and C9-02) ..................... 2-20 Digital Outputs-Fault Annunciate (H2-01, H2-02, and H2-03) ............... 2-23 External Fault Response Selection (H1-01 through 06=24) ................... 2-25 Auto-Tuning Mode ................................................. 2-26 Chapter 3: Servicing IMPU LSE - VG+ Series 2 Service ............................................................... 3-3 Service Policy For Small Drives, DBUs, and Other Electrical Components ........ 3-3 Service Policy for Large Drives ......................................... 3-4 Electromotive Systems Limited Warranty .................................. 3-6 Troubleshooting the Drive ................................................. 3-7 Drive Faults and Indicators ............................................ 3-7 Drive-Motor Troubleshooting ......................................... 3-13 IMPULSE-VG+ Series 2 Instruction Manual - 6/17/97 #14906 ii I Power Section Check .................................................... 3-14 Power Off Checks ................................................... 3-14 Appendix A: IMPUlSE-VG+ Series 2 Parameters The Initialize Parameters ..................................................A-3 Application Parameters ....................................................A-4 Special Function Parameters ................................................A-8 Tuning Parameters ......................................................A-14 Motor Parameters .......................................................A-1 7 Option Parameters ......................................................A-19 Terminal Parameters .....................................................A-23 Protection Parameters ....................................................A-29 Operator Parameters .....................................................A-32 Monitor Parameters .....................................................A-36 IMPULSE-VG+ Series 2 Instruction Manual - 6/17/97 #14906 iii This page intentionally left blank. Welcome! IMPULSE-YG+ Series 2 represents the second generation of our high-performance flux vector crane controls. It goes far beyond the scalar (voltage and frequency control) drive designs by having true torque-control capabilities. The IMPULSE-YG+ Series 2, which is designed for a closed-loop system, is ideal for hoists without mechanical load brakes and for very high­ performance traverse applications. Incorporating a pulse-width-modulated (PWM), flux vector design, IMPULSE-YG+ Series 2 generates the optimum current waveform, which gives you impressive torque and speed motor control. The drive offers a 1000:1 speed range - compared to a 3:1 range for two­ speed motors and a 10:1 range for wound-rotor motors. Here's a sample of IMPULSE-YG+ Series 2's special features and how they can help you improve your overhead material handling performance: - Distinct speed control (up to five speeds) as well as infinitely variable speed control are provided; you can use pendant pushbutton stations, infrared or radio controls, or joysticks. - An English, plain-language liquid crystal display (2 lines, 16 characters per line) makes programming, troubleshooting, and operating the drive easy. - Built-in Serial Communication (9600-baud modbus) provides reliable digital linkage among the various crane system peripherals, including our line of PulseStar™ Remote Crane Controls. - Micro-Positioning Control™ is used to place loads with a high degree of precision, eliminating the need to jog or plug your motors. - A compact circuit design gives the drive a small footprint. - Ultra-LiftTM capabilities enhance productivity by allowing the overspeeding of any load less than full load. - Safe Operating Windows™ prevents you from programming the drive with unsafe parameters. - Automatic Keypad Lockout™ and a snap-in, removable keypad helps you limit programming access and reduce the possibility of programming errors. - Load Check™ prevents you from overstressing equipment by attempting to lift a load beyond the capacity of the crane or hoist. - Weight Measurement enables you to weigh a load with an accuracy of ±5 percent of full load. - Phase Loss Detection causes the drive to fault and commands the electric brake to set if an input or output phase loss occurs. - Quick StopTM ensures a rapid deceleration to stop once a drive RUN command is removed, reducing the possibility of a crane collision. - Reverse Plug Simulation™ allows you to change the direction of travel (motor's phase sequence) very rapidly before the electric brake can be set. - Flash ROM stores the drive system's last four fault occurrences in the drive's memory­ even after power-down-for diagnostic purposes. IMPULSE-VG+ Series 2 Instruction Manual - 6/17/97 #14906 v I • Slack Cable Detection identifies slack cable conditions and adjusts outputs to immediately stop lowering. • Load Float Start & Stop, with the crane fully at rest (without electric brakes set), allows the precise placement of critical loads without rollback or delays because of electric brake operation. • Motor Changeover Capability allows you to use one inverter for two motors (e.g., main and auxil iary hoists) with different motor characteristics. • A 120V Control Voltage Interface Card gives you direct access to a 120V user input device (e.g., pendant) without adding electromechanical components. • Elapsed Time Counter (with fault history) indicates actual operation time, total power-up time, and the elapsed time between fault occurrences. Identifying Your Drive If you ever have to contact Electromotive Systems about your drive, first determine the model and serial numbers of your drive by looking at the nameplate shown below. IMPULSE A.C.INPUT A.C.OUTPUT ELECTROMOTIVE SYSTEMS, INC. VOLTS: PHASE: 3 VOLTS: PHASE: 3 MILWAUKEE, WISCONSIN AMPS: HZ: 50/60 AMPS: HZ: 0-400 SERIAL NO.: H.P.: MODEL NO.: 1263 This nameplate is located on the side of the drive nearest to the keypad. IMPULSE· VG+ Series 2 Instruction Manual - 6117/97 # 14906 vi IMPULSE·VG+ Series 2 General Specifications 230V Class Specification Specification Values and Information for Each 230V-Class Model (####-FVG+) N N N N N N N N N N N N Q Q Q Q Q Q Q Q Q ~ ~ W Q Q ~ ~ N W ~ ~ ~ w ~ Q ~ ~ ~ ~ ~ w ~ ~ Q Q Q Q Rated current (A) 6 8 11 17.5 25 33 54 68 80 130 160 224 300 Capacity (kVA) 2.3 3.0 4.2 6.7 9.5 13 19 24 30 50 61 85 110 460V Class Specifi­ cation Specification Values and Information for Each 460V-Class Model (####-FVG+) ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 000 0 0 0 000 0 0 0 0 0 - - N W o 0 0 0 - - NNW ~ ~ ~ ~ ~ N ~ N 0 - W ~ ~ ~ ~ ~ - N ~ 0 ~ ~ ~ ~ N Rated 1.9 3.6 5.1 8.5 11.7 14.8 21 28.6 34 41 52 65 80 96 128 165 224 302
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