Fuel Cells Technologies Office Update
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U.S Department of Energy Fuel Cell Technologies Office Fuel Cell Technologies Office | 1 Hydrogen and Fuel Cell Technical Dr. Sunita Satyapal Advisory Committee Director Washington, D.C Fuel Cell Technologies Office U.S. Department of Energy April 21, 2015 4/29/2015 Agenda Fuel Cell Technologies Office | 2 • HTAC Scope – Energy Policy Act (EPACT) 2005 Title VIII – Key Recommendations • Program Overview – Key Accomplishments & Program Responses – Budget Update • Next Steps 4/29/2015 Hydrogen and Fuel Cell Technical Advisory Committee (HTAC) Scope Fuel Cell Technologies Office | 3 To advise the Secretary of Energy on: 1. The implementation of programs and activities under Title VIII of EPACT 2. The safety, economical, and environmental consequences of technologies to produce, distribute, deliver, store or use hydrogen energy and fuel cells 3. The DOE Hydrogen & Fuel Cells Program Plan 4/29/2015 Title VIII Sec. 802- Purposes Fuel Cell Technologies Office | 4 1. Enable and promote comprehensive development, demonstration, and commercialization of H2 and fuel cells with industry 2. Make critical public investments in building strong links to private industry, universities and National Labs to expand innovation and industrial growth 3. Build a mature H2 economy for fuel diversity in the U.S. 4. Decrease the dependency foreign oil & emissions and enhance energy security 5. Create, strengthen, and protect a sustainable national energy economy. 4/29/2015 Key HTAC Recommendations and Responses Fuel Cell Technologies Office | 5 Recommendations Key Responses Published ~ 80 news articles/blogs, etc. /yr; trained 30,000 code officials/first responders, 12,000 Emphatic public support for FCEV deployment to teachers. Secretary driving FCEV video; Remarks at inspire confidence and increase public awareness. DC autoshow, Secretary tweet ; FedEX Memphis event, Investor days; House/Senate Caucus events. H2 & fuel cells are part of President’s all-of-the-above Stronger commitment to R&D to ensure U.S. strategy. >500 patents; 40 commercial technologies. FY16 budget request ($103M) for FCTO 10% higher technology leadership. than FY15 request. SOFC FY16 request ($9M) vs. $3M in FY15. Moving towards funding stability. Collaboration with infrastructure initiatives in DOE serves as Vice Chair of IPHE (17 countries); Co- Germany, Japan, Korea, and the UK on technical and organized int’l workshops and webinars; multi- regulatory issues to reduce cost and accelerate country round robin, safety/reliability database deployment. sharing, data collection. Committed to H USA, public-private partnership. Direct investment in H2 infrastructure as part of a 2 Focusing on enablers (station design, cost reduction, integrated strategy or comprehensive National validation, metering, reliability) and leveraging state Energy Policy to accelerate deployment and attract funds for stations . Strong state collaborations (e.g., private investment. CEC, CARB, CAFCP, NESCAUM) 4/29/2015 DOE’s Comprehensive RD3 Program Fuel Cell Technologies Office | 6 1. 2. 3. Research & Development Demonstration Deployment • 50% fuel cell cost FCEVs • Government Early Adoption • >180 (DoD, California, etc.) reduction since 2006 • 25 stations • 80% electrolyzer cost • DOE Recovery Act & reduction since 2002 • 3.6 million miles traveled Market Transformation Deployments • World’s first tri-gen station • Early markets- Airport • ~ 1,600 fuel cells $124/kW in 2006 baggage tractor, back-up deployed- led to ~11,000 power, forklifts Fuel Cell System Cost* $55/kW today* at high Number of FC Units in volume State/Site Cost reduction over time *$55/kW based on lab technology projected to high volume; $280/kW low volume 4/29/2015 Collaborations and Partnerships Fuel Cell Technologies Office | 7 Demonstration & Accelerated R&D Deployment Commercialization • Pre -Competitive R&D • International Government NESCAUM Coordination • USCAR, energy companies, EPRI and • State Partnership and Collaboration • 17 countries and European utilities Commission Public-Private Partnership • Implementing Agreements • National Lab (SNL & NREL) led • activities with industry to to enable infrastructure • 25 countries support H2USA >35 partners DOE engages in multiple collaborations focused on R&DD. Funding >110 companies, 100 universities and 12 National Labs. 4/29/2015 DOE Hydrogen and Fuel Cells Program Plan Key Focus Areas and Targets Fuel Cell Technologies Office | 8 Mission: Enable widespread commercialization of a portfolio of H2 and fuel cell technologies through basic and applied research, technology development and demonstration. $40/kW $1,000/kW* Fuel Cell $1,500/kW** Cost Durability 5,000 hrs 80,000 hrs H2 Storage Cost (On-Board) $10/kWh H Cost at pump 2 <$4/gge *For Natural Gas **For Biogas The Program includes a comprehensive portfolio of activities to address the purposes in EPACT 2005 Title VIII. 4/29/2015 DOE Cost Targets and Status Fuel Cell Technologies Office | 9 Fuel Cell System H2 Production & Delivery H2 Storage (700-bar compressed system) $280/kW $33/kWh $13/gge $66/kW 100K/yr $55/kW 500K/yr $17/kWh $5/gge $40/kW <$4/gge $10/kWh 2020 Targets High-Volume Projection Low-Volume Estimate Key Challenges- Examples • PGM loading • Efficiency and Reliability • Carbon fiber precursors and • Catalyst and membrane • Feedstock and Capital Costs conversion durability • Electrode performance and • Compression, Storage and • Composite/ resin materials durability Dispensing (CSD) Costs • BOP and assembly costs 4/29/2015 Cost Analysis and Performance Requirements Drive R&D Strategy Fuel Cell Technologies Office | 10 FCEV Cost Reduction Pathways R&D Needs @ 100,000 units Catalysts, membranes, -4.8 electrodes, BOP and ¢/mi. 28.6 increase in durability Fuel -2.1 ¢/mi. -7.2 H2 Production, delivery Cell ¢/mi. and storage -6.2 Manufacturing R&D and ¢/mi. processes, QC and high Fuel volume fabrication H2 Cell Fuel Additional progress Cell H2 needed for ultimate H2 targets Represent additional costs assuming a higher platinum cost of $2000/tr. oz. – reductions shown represent R&D of low-Pt catalysts Total cost of ownership analysis identifies key R&D needs to be competitive with incumbent and other advanced technologies 4/29/2015 DOE H2 and Fuel Cells Strategy Fuel Cell Technologies Office | 11 BARRIERS NEAR TO MID-TERM LONG-TERM Fuel Cell Cost and Low PGM catalysts , Non PGM Catalysts Durability MEAs, performance durability, components AEMs 700 bar tanks, Hydrogen Storage composites, cryo- Materials R&D for low P storage R&D compressed Hydrogen H from NG/electrolysis; H from renewables Level of Production and 2 2 Difficulty delivered H2, (PEC, biological, etc.), Delivery compression pipelines, low P option High Infrastructure Enablers: H2FIRST- Materials compatibility, Development Station validation, sensors, station metering, sensors, etc. innovation- H-Prize Medium Catalyst, MEA and tank Mfg. processes and Manufacturing and manufacturing and QC; Low to Medium Supply Chain cost & reliability; scale up; strong supply base R&D supply chain - Safety Codes and Set back distances, Risk mitigation; National fueling protocols, and International NON Standards (SCS) Safety Dissemination harmonization of SCS H2Tools Education, Widespread Outreach, Public Acceptance Outreach; Education & Social and Awareness Early markets; H2USA Acceptance 4/29/2015 DOE Impact Summary Fuel Cell Technologies Office | 12 Cumulative number of patents Commercial Products resulting from DOE Funding resulting from DOE Funding Additional Industry Investment and Cumulative Revenues resulting from DOE Funding 4/29/2015 Commercial Products in Today’s Market as a result of DOE Impact- Examples Fuel Cell Technologies Office | 13 Hydrogen Generation from Electrolysis GenDrive™ Fuel Cell Power System Proton’s PEM Hogen S Series Electrolyzer System Class-1, -2, and -3 Forklifts Powered by Plug Power’s GenDrive FCs PEM Electrolyzer Incorporating a Low-Cost Hydrogen Composite Tanks Membrane Giner’s PEM Quantum Electrolyzer Technologies’ System Optimized 129L Tank TITAN™: High-Pressure Hydrogen Storage 3M Cathode Catalysts and Supports for Tank for Gaseous Truck Delivery PEM Fuel Cells Scanning electron Hexagon Lincoln’s micrographs of 3M’s 3,600 psi TITAN™ Tank nanostructured thin and Frame System film 4/29/2015 Impact on Job Creation and Retention Fuel Cell Technologies Office | 14 More than Program-funded commercial 450 jobs technologies since 2013 tracked per year 466 jobs Close to in 2014 The # of jobs created That is… 2X or retained since 2011 237 jobs in 2011 Source: PNNL; “Pathways to Commercial Success: Technologies and Products Supported by the Fuel Cell Technologies Office” American Recovery and 1,400 jobs Reinvestment Act to date created or sustained Source: ANL; “Economic Impact of Fuel Cell Deployment in Forklifts and for Backup Power under the American Recovery and Reinvestment Act” JOBS Tools http://jobsmodels.es.anl.gov/ 1,400 jobs to date from ARRA projects and over 450 jobs in 2014 from program–funded commercial technologies. Jobs Tool developed by ANL. 4/29/2015 Hydrogen & Fuel Cell Budget Fuel Cell Technologies Office | 15 FY 2014 FY 2015 Office FY 2015 Key Activity ($ in thousands) EERE $97M Approp. Approp. Basic Science2 ~$20M Fuel Cell R&D 32,422 33,000 Fossil Energy, SOFC $30M 1 Hydrogen Fuel R&D 34,467 35,200 ARPA-E3 (FY14) ~$33M Manufacturing R&D 2,879 3,000 Systems Analysis 3,000 3,000 Estimated DOE Total: ~$180M Technology Validation 6,000 11,000 No. of Recipients funded from 2008-2015 Safety, Codes and 6,909 7,000 Standards Industry