New Plants & Nuclear Vendor Advertorial Plant Journal July-August 2012 Volume 30 No. 4
Oconee, United States
ISSN: 0892-2055
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www.diakont.com | 858.551.5551 Nuclear Plant Journal ® New Plants & July-August 2012, Volume 30 No. 4 Vendor Advertorial Issue 30th Year of Publication
Nuclear Plant Journal is published Articles & Reports by EQES, Inc. six times a year in A Lot of Work Ahead 26 January-February, March-April, May- By Vladimir Asmolov, Rosenergoatom, Russia June, July-August, September-October, and November-December (the Annual Profi table Nuclear Power Generation 32 Directory). By Jukka Laaksonen, Rusatom Overseas, Russia
Nuclear Power After Fukushima 38 The subscription rate for non-qualifi ed By David Farr, The World Association of Nuclear Operators readers in the United States is $150.00 for six issues per year. The additional air Contribution to the Post Fukushima Efforts 46 mail cost for non-U.S. readers is $30.00. By Judy Sneeden, GE Hitachi Nuclear Energy Payment may be made by American Express®, Master Card®, VISA® or check Committed to Nuclear Business 54 and should accompany the order. Checks By Thomas Franch, AREVA, Inc. may be made payable to "EQES, Inc." Checks not drawn on a United States A Closer Look at mPower 56 bank should include an additional $45.00 By Chris Mowry, Babcock & Wilcox mPower, Inc. service fee. All inquiries should be ad- Japan’s Report to IAEA 62 dressed to Nuclear Plant Journal, 1400 Opus Place, Suite 904, Downers Grove, Industry Innovations IL 60515; Phone: (630) 858-6161, ext. Evolution of Controls for Nuclear-Safety Engine-Generators 66 103; Fax: (630) 852-8787, email: NPJ@ By Steve Greuel, PE, Fairbanks Morse Engine goinfo.com. DO-Ra 69 Last 29 year Journal issues are now By Vladimir A. Elin, JSC “Intersoft Eurasia”, Russia available online through the Journal Angel Wings Improve Safety 74 website www. NuclearPlantJournal. By Troy Hollowoa, Entergy Nuclear com (search box on the right-top) for a nominal fee of $25 per issue. Contact: Alleviating Tritium Concern 76 Anu Agnihotri, email: [email protected] By Electric Power Research Institute
© Copyright 2012 by EQES, Inc. Plant Profi le
Nuclear Plant Journal is a registered A Pioneer Plant 77 By Duke Energy trademark of EQES, Inc. Printed in the USA. Departments Journal Services Staff New Energy News 8 List of Advertisers 6 Senior Publisher and Editor Newal K. Agnihotri, P.E. Utility, Industry & Corporation 10 Advertiser Web Directory 43 Publisher and Sales Manager New Products, Services & On The Cover Anu Agnihotri Contracts 16 The RPS/ESPS upgrades were Assistant Editor and Marketing Manager New Documents 20 implemented on unit 1 during the Michelle Gaylord plant’s spring 2011 refueling outage, Meeting & Training Calendar 21 Administrative Assistant making Oconee the fi rst plant in the QingQing Zhu Research & Development 22 nation to move the systems from analog to digital. Units 2 and 3 will receive the upgrades during 2012 *Current Circulation: and 2013. See page 77 for a profi le. Total: 12,273 Utilities: 2,904 *All circulation information is subject to Mailing Identifi cation Statement BPA Worldwide, Business audit Nuclear Plant Journal (ISSN 0892-2055) is published bimonthly; January-February, March- April, May-June, July-August, September-October, and November-December by EQES, Inc., 1400 Opus Place, Suite 904, Downers Grove, IL 60515. The printed version of the Journal is available cost-free to qualifi ed readers in the United States and Canada. The digital version is available cost-free to qualifi ed readers worldwide. The subscription rate for non-qualifi ed readers is $150.00 per year. The cost for non-qualifi ed, non-U.S. readers is $180.00. Periodicals (permit number 000-739) postage paid at the Downers Grove, IL 60515 and additional mailing offi ces. POSTMASTER: Send address changes to Nuclear Plant Journal (EQES, Inc.), 1400 Opus Place, Suite 904, Downers Grove, IL 60515. Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.com 5 List of Advertisers & NPJ Rapid Response Page Advertiser Contact Fax/Email 24-25 Aecon Nuclear Samuel Anselm [email protected] 52-53 American Crane & Equipment Corporation Karen Norheim (610) 385-6061 2, 73 AREVA NP, Inc. Donna Gaddy-Bowen (434) 832-3840 40-41 AZZ Incorporated Greg Keller [email protected] 34-35 The Babcock & Wilcox Company Stephanie Decker [email protected] 9, 51 Bechtel Power Patricia Conran (415) 768-0263 27 Birns Eric Birns (805) 487-0427 48-49 Black & Veatch Michael Wadley (913) 458-2492 55 Burndy Angela Toppazzini (603) 647-5205 13 Ceradyne Boron Products Patti Bass (714) 675-6565 11 Chatham Steel Corporation Chris White [email protected] 17 Day & Zimmermann ECM David Bronczyk (215) 656-2624 4, 33 Diakont Keith Reeser [email protected] 67 DRS Consolidated Controls, Inc. Andrew Gaunt [email protected] 61 Fairbanks Morse Engine Luke Fredrickson [email protected] 28-29 GE Hitachi Nuclear Energy Michael Tetuan (910) 362-5017 19 HukariAscendent Robert Plappert (303) 277-1458 31 Joseph Oat Corporation John McDonald (856) 541-0864 7, 47 Kinectrics Inc. Cheryl Tasker-Shaw (416) 207-6532 39 OECD Nuclear Energy Agency (NEA) Delphine Grandrieux 33 1 45 24 11 10 23, 80 QualTech, a business unit of Curtiss-Wright Flow Control Company Arlene Corkhill (714) 528-0128 64-65 Sargent & Lundy LLC Patricia Andersen (312) 269-3680 44-45 SCHOTT North America, Inc. Barbara Augenblick (914) 831-2201 14-15 Siempelkamp Nukleartechnik GmbH John Mageski (925) 932-4000 70-71 Thermo Scientifi c- CIDTEC Tony Chapman (315) 451-9421 78-79 Westinghouse Electric Company LLC Karen Fischetti (412) 374-3244 58-59 Zachry Nuclear Engineering, Inc Lisa Apicelli (860) 446-8292 3 Zetec, Inc. Ki Choi (418) 263-3742 Advertisers’ fax numbers may be used with the form shown below. Advertisers’ web sites are listed in the Web Directory Listings on page 43.
Nuclear Plant Journal Rapid Response Fax Form July-August 2012
To: ______Company: ______Fax: ______From: ______Company: ______Fax: ______Address:______City: ______State: _____ Zip: ______Phone: ______E-mail: ______I am interested in obtaining information on: ______Comments: ______
6 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012
International Deals build programme of about 9.6 GWe of New Energy Nigeria signed a cooperation accord new nuclear capacity starting from 2024. with Russia towards the construction of Contact: Sergey Novikov, telephone: its fi rst nuclear power plant on June 7, 7 499 949 44 12, fax: 7 499 949 27 22, 2012 at the AtomExpo event in Moscow. email: [email protected]. Bangladesh and South Africa also agreed Czech Republic to extend their nuclear cooperation with Russia On July 3, 2012, ČEZ opened bids Russia. The government of the Sverdlovsk for the public contract for completing the Rosatom chief, Sergei Kiriyenko region of Russia has approved the Temelín Nuclear Power Plant in the pres- signed a memorandum of understanding construction of the country’s fi rst BN- ence of the bidders- Areva, a consortium with the chairman of the Nigerian 1200 fast reactor at the Beloyarsk nuclear of the Westinghouse Electric Company, Atomic Energy Commission, Franklin power plant. LLC and WESTINGHOUSE ELECTRIC Erepamo Osaisai. Its terms will see the The government said that the planned ČR, and a consortium of ŠKODA JS, At- two countries “prepare a comprehensive 1200 MWe unit will produce around omstroyexport, and Gidropress. A team program of building nuclear power plants 9 billion kilowatt-hours of electricity of experts will thoroughly examine, eval- in Nigeria,” including the development annually and help avoid the emission of uate, and discuss the bids with the bidders of infrastructure and a framework and “millions of tonnes” of carbon dioxide. in order to achieve their optimization. system of regulation for nuclear and In addition, it would completely remove During the evaluation process, the radiation safety. the region’s need to import fossil fuels. technical specifi cations of the plans and It was noted that one of the most With a 60-year operating life, the reactor design documentation will be analyzed important areas for cooperation was to is expected to have an annual capacity together with the security and license establish the proper educational structure factor of at least 90%. aspects thereof; another fi fty percent of for Nigerian professional skills in nuclear The technical design of the BN-1200 the criteria value will be the fi nancial part physics and energy. The country is seen is scheduled for completion by 2013, of the bid, i.e. the price and commercial as one of the most serious and promising while the manufacture of equipment terms and conditions, such as the terms to be exploring the future use of nuclear will start in 2014. Construction of the of warranty and payment. All of the energy. In 2010 Nigeria said it aimed to Beloyarsk unit is set to begin in 2015. company’s requirements for the subject have 1000 MWe of nuclear generation According to the Sverdlovsk matter of the public contract, i.e., the in place by 2019 with another 4000 Department of Energy and Housing, the supply of two complete units for the MWe online by 2030. Increasing power BN-1200 reactor would be built to replace Temelín Nuclear Power Plant on a turn- production is a major priority in order the existing smaller BN-600 reactor at unit key basis, including sets of fuel rods for to end the unreliability of power supply 3 of the Beloyarsk plant. That unit, which nine years of operation, were specifi ed in that millions of people suffer, while began operating in 1981, is scheduled to the document. adding non-fossil generation also would be decommissioned by 2020. A BN-800 Contact: Marek Svitak, telephone: allow Nigeria to capitalise on exports of reactor is currently under construction 420 381 102 328, email: marek.svitak@ liquifi ed natural gas. as the fourth unit at Beloyarsk, which is cez.cz. Another country that has been expected to enter commercial operation cooperating with Russia on its road to in 2015. ESBWR employing nuclear power is Bangladesh Contact: Sergey Novikov, Rosatom, GE Hitachi Nuclear Energy (GEH) and Kiriyenko also used AtomExpo as telephone: 7 499 949 44 12, fax: 7 499 continues to work with Nuclear Power the public event to announce two new 949 27 22, email: [email protected]. Corporation of India Limited (NPCIL) to memorandums with that country. One bring the ESBWR to India. concerned the setting-up of a public Ohi Restart GEH has been engaged in commercial information centre in Bangladesh which The Japanese government has discussions with NPCIL since signing a it is hoped will raise the profi le of nuclear announced it will be able to scale back memorandum of understanding (MOU) work in civil society and among young energy saving targets in some areas thanks in 2009. Signifi cant progress has been people; the other was a mutual agreement to the restart of Kansai Electric's Ohi 3. made and another major milestone, an on nuclear training that included sending The 1180 MWe unit reached full early works agreement, is expected to be a ‘pilot group’ of Bangladeshi students capacity on July 9, 2012, becoming the completed soon. to Russian institutions. Signing both of fi rst Japanese reactor to restart following Site preparation for the ESBWR these for Bangladesh was the minister for suspension for periodic inspection since units is underway near Kovvada in the science and technology, Yafesh Osman. the March 2011 Fukushima Daiichi state of Andhra Pradesh. Another country in discussions with nuclear accident. Its sister unit, Ohi 4, is Contact: Christopher White, telephone: Russia about its nuclear future is South expected to follow later in July, 2012. (910) 819-6121, email: christopher1. Africa, which is developing plans for a Source: World Nuclear News. [email protected].
8 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 BECHTEL
BUILDING THE WORLD’S ENERGY FUTURE AT BECHTEL we have been a global leader in the design and construction of nuclear power plants for the past half century. The worldwide demand for energy has never been greater, and Bechtel’s teams are delivering it in a way no other company can match. BECHTEL Frederick, Maryland USA San Francisco Houston London Brisbane www.bechtel.com Mobile Access QR-Code Utility, Industry & Corporation National Academy for Nuclear Training. and confi rmed by the Senate to a term Graduates of the program will receive expiring June 30, 2013. Utility a certifi cate, allowing them to bypass Macfarlane, an expert on nuclear selected industry training requirements. waste issues, holds a doctorate in geology Merger Contact: Margie Jepson, telephone: from the Massachusetts Institute of Duke Energy Corporation (601) 368-5460, email: mpjepson@ Technology and a bachelor of science confi rmed the closing of its previously entergy.com. degree in geology from the University of announced merger with Progress Energy Rochester. Prior to beginning her term as Inc., effective July 2, 2012. Industry the NRC’s 15th chairman, Macfarlane was The new company will be known an associate professor of environmental as Duke Energy and will remain Nuclear Future science and policy at George Mason headquartered in Charlotte, with Increased global reliance on nuclear University in Fairfax, Va. substantial operations in Raleigh, N.C. energy will maintain the U.S. capability to From 2010 to 2012 she served on the Duke Energy will trade on the New York build new nuclear energy facilities when Blue Ribbon Commission on America’s Stock Exchange under the symbol DUK. the need for accelerated expansion arises Nuclear Future, created by the Obama In accordance with the terms of in America, the chairman of the Nuclear Administration to make recommendations the merger agreement, Progress Energy Energy Institute predicted. about a national strategy for dealing with Inc. has become a wholly owned direct “I am confi dent that the need for the nation’s high-level nuclear waste. Her subsidiary of Duke Energy, creating new nuclear power plants will emerge research has focused on environmental the country’s largest electric utility as beyond 2020 because the long-term policy and international security issues measured by enterprise value, market fundamentals for nuclear energy remain associated with nuclear energy, especially capitalization, generation assets, sound,” said William Johnson, chairman, the back-end of the nuclear fuel cycle. In customers and numerous other criteria. president and chief executive offi cer of 2006 MIT Press published a book she co- Contact: Tom Williams, telephone: Progress Energy. Johnson also serves as edited, Uncertainty Underground: Yucca (800) 559-3853. NEI chairman. Mountain and the Nation’s High-Level Johnson reminded industry leaders Nuclear Waste, which explored technical Next Generation at the NEI’s annual conference that the issues at the proposed waste disposal By 2016 approximately 40 percent International Energy Agency reported facility at Yucca Mountain, Nevada. of the nation’s nuclear power plant that the world’s electricity production Contact: telephone: (301) 415-1750, workers are expected to reach retirement from nuclear energy facilities must nearly email: [email protected]. age. Entergy Nuclear is collaborating double by 2025 to help meet greenhouse with Excelsior College to mitigate gas reduction targets. Corporation this potential workforce shortage and “Signifi cant growth in global accelerate its staffi ng pipeline. nuclear development continues to open Excellence Award Under the collaborative agreement, markets for U.S. suppliers and vendors,” Chatham Steel Corporation’s Entergy employees and their spouses can Johnson said. “Our commercial reactor nuclear division was awarded the GE pursue higher education at reduced tuition supply chain continues to grow and add Hitachi Supplier Fulfi llment Excellence rates. The facility will put a particular thousands of jobs due to the export of Award, which is based on Chatham’s focus on the new associate in science in reactor technology, components and 100% on-time delivery performance and nuclear technology, which is designed for services. According to the Bureau of accurate documentation of all safety- students pursuing careers as nuclear plant Labor Statistics, the nuclear energy sector critical materials and processing. Only equipment operators. The curriculum accounted for 54 percent of all ‘green’ one award of this nature is given out adheres to the Nuclear Energy Institute’s jobs in the electric sector in 2010.” each year. GE Hitachi maintains vendor Nuclear Uniform Curriculum Program Contact: telephone: (202) 739-8000. relationships with over 300 suppliers (NUCP). Through Excelsior College, this internationally. curriculum is delivered entirely online. New Chairman Chatham Steel Corporation, serving The NUCP provides a framework Dr. Allison M. Macfarlane was industry since 1915, provides metal within which potential plant staff can sworn in as chairman of the Nuclear products and processing services to a wide obtain the foundational knowledge of core Regulatory Commission July 9, 2012. variety of industrial markets including the nuclear industry topics required by the She was nominated by President Obama nuclear industry. Chatham is a member of (Continued on page 12)
10 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 SPECIAL ADVERTISING SECTION
Chatham Steel: A story of excellence spanning nearly a century.
For nearly a century, Chatham Steel has equipment and information systems to serve • Effective –A partner that offers exceptional built a reputation for excellence in quality, all of its customers’ needs. The company’s quality and service, and provides the most service and responsiveness. In that time, culture emphasizes training, teamwork and effective solutions. Chatham understands they have also developed a highly efficient continuous improvement. With advanced and adheres to the safety-critical standards network that includes service centers from equipment, technology, creativity and expert- of the nuclear industry. As part of the Ohio throughout the southeast. ise, Chatham is able to deliver customized Chatham commitment to quality assurance solutions on time and on budget, something and safety, the company has attained the Chatham maintains an extensive inventory that is rare in the nuclear industry. following: ISO 9001:2008; Member of of products, giving customers immediate NIAC, audited and compliant to ASME; access to carbon, alloy, stainless steel, and Chatham Steel’s collaborative relationships NQA-1,10CFR50 Appendix B and 10CFR aluminum. Inventory includes plate, bar, help its partners meet their unique challenges. Part 21; ASME Section III, NCA 3800; sheet, tube, pipe,beams, channels, angles, The company prides itself on being a RARE Quality System Certificate (QSC #665, grating and specialty products. Through partner to all of its nuclear customers. Durham Division); Value added operations their many alliances across the country, Chatham defines RARE as: (burning, forming, drilling, sawing) are Chatham also has reliable access to even the • Responsible – A company that believes certified under ASME QSC/MO. most difficult-to-find products and materials. outstanding service should co-exist with Because of the company’slarge inventory adherence to the most stringent safety and Chatham Steel has proven that it is the and processing capabilities, it is able to help quality standards. A partner that delivers nuclear industry’s new and better option many of its customers reduce their costs safety-critical materials on time and for supplying safety-critical materials. of operation by processing and delivering within budget. For more information on Chatham Steel, products on an as-needed basis. • Accountable –A single-source supplier www.chathamsteel.com that provides complete documentation and visit them online at With industry needs constantly changing and 1-800-869-2762 unparalleled accountability. or call and ask for one evolving, Chatham has continued to invest in • Reliable –A proven track record of almost of their nuclear sales specialists. facilities, products, state-of-the-art processing 100 years of reliable service.
Within the nuclear industry, there’s a new and rare Responsive, Accountable, Reliable,Effective alternative for safety-critical needs...Chatham Steel. With 97 years of business behind our name, we don’t deliver anything short of responsive, accountable, reliable and effective service for our customers. It’s what has earned us our reputation for excellence in the metals service industry. That is what we believe to be refinement at its best. RARE For more information on our extensive inventory of steel products and processing services, call 1-800-869-2762and ask for a nuclear sales specialist, refinement. email us at [email protected] or visit Providing safety-critical steel products to the nuclear industry. us online at www.chathamsteel.com.
ASME Quality System Certificate (QSC) applies to Chatham Steel’s Durham, North Carolina location. ISO 9001:2008 accreditation applies to all Chatham Steel locations except Ironton, Ohio, which is scheduled for certification in 2012. Safety-critical steel products provided to the nuclear industry come from our Durham, North Carolina and Savannah, Georgia locations. A member of the Reliance Steel and Aluminum family of companies.
Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.com 11 Corporation... Continued from page 10
the Reliance Steel and Aluminum family data interpretation, fl aw criteria and was presented to Ken Hukari, Owner of companies. disposition support, and complete data and CEO of HukariAscendent, on June Contact: Sherri Black, Black Box management support back into the site’s 27th , 2012 during a ceremony at DOE Incorporated, telephone: (502) 625-3030, BPWORKS™ 2.0 and MAPProView© Headquarters in Washington, DC. email: sblack@blackboxincorporated. software for later use in trending and risk HukariAscendent provides special- com. analysis. ized engineering, technical, and profes- Contact: Aaron Huber, telephone: sional support services to government Motor Refurbishment (858) 551-5551. and commercial clients in nuclear power, Curtiss-Wright Corporation an- science and technology industries. nounced that its Flow Control business Technical Knowledge Contact: 4251 Kipling Street, Suite segment’s Electro-Mechanical Division GE Hitachi Nuclear Energy (GEH) 400, Wheat Ridge, Colorado 80033, (EMD) business unit and Westinghouse signed a memorandum of understanding telephone: (303) 384-9079, website: Electric Company LLC have signed a (MOU) with The University of www.hukari.com. strategic alliance to jointly pursue and Manchester. The university will provide develop business opportunities for the re- GEH with expert technical knowledge Simulator Update furbishment of large motors for commer- and input to the potential deployment L-3 MAPPS will proceed with two cial nuclear power applications in North of GEH’s innovative PRISM reactor, projects to update the full scope simulator America and to collaborate on new tech- designed to dispose of the U.K.’s growing at Axpo’s Beznau nuclear power plant nology development. plutonium stockpile while at the same located in Döttingen, Switzerland. The The alliance will enable both time generating 600 megawatts of low- projects involve NEXIS and AUTANOVE companies, as well as their customers, carbon electricity. updates being performed on the plant’s to benefi t from the combined capabilities The MOU follows the announcement two operating units. The simulator and resources of two very experienced last month at a nuclear industry conference updates are expected to enter service in nuclear energy organizations. Curtiss- that GEH and the National Nuclear the fall of 2013. Wright and Westinghouse have several Laboratory intend to collaborate. With Under the NEXIS project, the ongoing business agreements in support of more than 100 attendees, the conference plant is replacing its existing WDPF- operating nuclear plants around the world was held in West Cumbria on April 4, based plant information system with an and AP1000(R) units under construction in 2012, exploring the support of potential advanced Ovation-based system from China and the United States. U.K. business partners to deploy PRISM Westinghouse. For the AUTANOVE Contact: Jim Ryan, telephone: (973) technology at Sellafi eld. project, the existing remote emergency 541-3766. The University of Manchester power supply is being replaced with recently won a Queen’s Anniversary two on-site diesel generators for each Inline Inspection Prize for its internationally renowned operating unit. To properly train Beznau Diakont announced that a nuclear research and skills development operators on the impact and behavior of Memorandum of Understanding (MoU) for the nuclear industry, making it an these signifi cant plant modifi cations, the has been signed with Structural Integrity ideal partner to work with GEH in the updated simulator must be operational Associates, Inc., a leader in prevention potential deployment of PRISM. well in advance of the actual plant and control of structural and mechanical Contact: Michael Tetuan, telephone: modifi cations going into service. failures for buried piping. (910) 819-7055, email: Michael.tetuan@ Contact: Sean Bradley, telephone: The MoU leverages Structural ge.com. (514) 787-4953. Integrity’s engineering expertise in buried piping and fl aw assessment with Small Business Award Nozzle Weld Overlays Diakont’s robotic inline inspection HukariAscendent has been selected Aquilex WSI, LLC (WSI) and equipment to offer a comprehensive in- as the Department of Energy’s Service Structural Integrity Associates (SI) fi eld inspection of buried and underground Disabled Veteran Owned Small Business (together as W(SI)2) announce the recent piping to help nuclear power plants meet of the Year for 2011. This award successful installation of full structural the inspection requirements of NEI 09- recognizes the exceptional performance weld overlays on three steam generator hot 14 (Guideline for the Management of of a Service-Disabled, Veteran-Owned leg nozzles at Dominion Virginia Power’s Underground Piping and Tank Integrity). small business directly facilitating the North Anna Power Station Unit 1. North Through the relationship, nuclear power advancement of core DOE mission Anna is a two-unit site located in Mineral, plants will benefi t from a turnkey objectives and requirements. The award Virginia with three-loop, Westinghouse- solution that includes fi eld inspection, designed PWRs. North Anna 1 is the
12 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 SPECIAL ADVERTISING SECTION
Enriched Nuclear Power Plant Chemistries
Nuclear Plant Chemistries Ceradyne Boron Products has provided the global commercial nuclear power industry with high purity stable isotopes for more than 30 years. The company’s Boron-10 isotope is a strong neutron absorber and is used for both nuclear waste containment only PWR in the U.S. with Alloy 82/182 and nuclear power plant radiation control. With the largest boron isotope enrichment (600) dissimilar welds joining the low facility in the world, Boron Products continues to be the leading manufacturer of opti- alloy steel steam generator nozzles to the mized materials for nuclear chemistry applications. stainless steel primary piping. Dominion Virginia Power prepared Enriched Boric Acid the area for work, including insulation Enriched boric acid is one of the basic products manufactured by Boron Products and is a precursor for most of the other boron containing chemicals. Enriched in either the removal and scaffolding erection, and 10 11 conducted pre-weld overlay examinations B or B isotope to very high levels, our boric acid exceeds accepted standards of of the Alloy 600 welds. The W(SI)2 scope the nuclear industry throughout the world. In all chemical reactions, our enriched products behave as their natural counterparts. of work consisted of design and analysis, repair licensing, mockup testing and 7-Lithium Hydroxide Monohydrate qualifi cation, on-site implementation Pressurized water reactors use lithium hydroxide to neutralize the acidity created by and post-mitigation NDE UT of the weld the addition of boric acid to primary coolant solutions. Control of coolant pH is im- overlays. Although W(SI)2 has performed portant to limit corrosion of the internal reactor components by the coolant solutions. hundreds of weld overlays at both Enriched lithium is offered by Boron Products in lithium hydroxide monohydrate form 7 domestic and foreign nuclear sites in its and the enrichment level is greater than 99.9 wt% Li. history, the North Anna project involved Enriched Sodium Pentaborate the largest Alloy 600 nozzle weld yet (41" Boiling water reactors use enriched sodium pentaborate in standby liquid control OD) to be mitigated with weld overlay. systems which are designed to flood the reactor core with a 10B solution in the case of Due to the thickness of the dissimilar an emergency. More recently, the use of higher fuel enrichments and the popularity of metal weld, approximately 20% of base MOX fuels have placed further demands on reactivity controls at boiling water reactor material thickness was removed prior to sites. Enriched sodium pentaborate provides an excellent solution for these new re- installing the overlay for UT inspection quirements. purposes. Through this preparatory machining, the project uncovered and Advanced materials for very high temperature repaired two through-wall cracks in applications, enhanced criticality control, and for one of the nozzle welds. In spite of this safe and effi cient fuel cycle management. complication, all safety, schedule, quality Highest Purity and dose expectations for the project were satisfactorily completed. Stable Isotopes for Nuclear Contact: Vicki Douglass, telephone: Power Plant Chemistries (877) 474-7693, email: info@structint. com. Early Works Agreement Westinghouse Electric Company LLC and Nuclear Power Company of India Limited (NPCIL) signed a Memorandum of Understanding (MOU) on June 13, 2012 agreeing to negotiate an Early Works Agreement Control the nuclear reaction rate 10 (EWA) supporting future construction Enriched Boric Acid (E BA) of AP1000® nuclear power plants at the Neutralize acidity Mithivirdi site in Gujarat. Enriched Lithium Hydroxide-Monohydrate (7Li) The agreement represents signifi cant progress toward the realization of the India – U.S. Civil Nuclear Agreement signed in Flood the reactor core for emergency shutdown Enriched Sodium Pentaborate (NaP10B) 2008. The Early Works Agreement will include preliminary licensing and site development work. [email protected] Contact: Vaughn Gilbert, email: www.ceradyne.com [email protected]. 918-673-2201
Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.com 13 SPECIAL ADVERTISING SECTION
Products and Services for Nuclear Power Plants
Power generation utilising nuclear power plants is Nuclear portfolio experiencing a worldwide renaissance. Countries The supply and operation of components and such as Finland, China, Russia, Great Britain, equipment around the reactor are a core compe- France and the USA already count on nuclear tence of our business. Furthermore, Siempelkamp power and will increasingly secure their energy are setting new milestones in the extension of the demand through a new generation of low CO2 service life of nuclear power plants through analy- emission nuclear power stations. Siempelkamp ses and calculations together with the retro-fitting Nuclear Technology, Inc. headquartered in Walnut of components and equipment. Last but not least, Creek, CA, and its subsidiary Siempelkamp Nuclear decommissioning of nuclear facilities provides con- Services provide comprehensive support to the fidence of the ability to successfully manage the nuclear power sector. complete nuclear power lifecycle. Our employees supporting nuclear facility decommissioning are High quality and field-proven the most experienced specialists in the dismantling technology and disassembling of nuclear reactor vessels and Siempelkamp business units supply customers internals worldwide. Their innovative ideas com- with products and services that ensure the secure bined with practical and cost effective equipment operation of nuclear facilities. With our highly designs for reliable mechanical segmentation qualified and experienced engineers and project guarantee exceeding customer requirements and managers Siempelkamp is well equipped to meeting the highest levels in safety and quality. deliver to the exacting requirements of customers providing solutions to new challenges. Custo- New and Operating Plants mer confidence is reinforced by our world class delivery record that continuously demonstrates our • Engineering attention to safety and quality and to the provision • Refuelling Bridges • Specialty Mechanical Segmentation of effective field-proven technology operated by • Cranes incl. Polar Tooling highly experienced staff. • Multi-purpose Lift Rigs • Planning and Cost Estimating • Core Catcher Cooling Elements Equipment for Waste Handling • Stud Turning and Tensioning Tooling • Hot Cell Technology • Sealing Heads • Remote controlled Handling Equipment • Waste Handling Facilities
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14 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 Engineering Components and Services Worldwide
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OLIHF\FOHzzQHZUHDFWRUDQGQRQ The fi rst two contracts signed with UHDFWRUIDFLOLWLHVRSHUDWLQJSODQWV RWE cover the manufacture and the supply GHFRPPLVVLRQLQJDQGGHPROL TM TM of ATRIUM and HTP fuel assemblies, WLRQ+XNDUL$VFHQGHQWVSURYHQ respectively for Gundremmingen (Bavaria) DZDUGZLQQLQJVHUYLFHKDVSURYLGHG and Emsland (Lower Saxony) nuclear H[SHUWKDUGWRILQGSHUVRQQHOWR power plants, until late 2015. VROYHVRPHRIWKHLQGXVWU\VPRVW AREVA has also concluded a contract GLIILFXOWFKDOOHQJHV7KH+XNDUL with EnBW regarding the manufacture $VFHQGHQWQHWZRUNSURYLGHVDFFHVV TM Who would and the delivery of HTP fuel assemblies WRRYHUHQJLQHHUVDQG for the reactor 2 of Philippsburg (Baden- you want to LQGXVWU\SURIHVVLRQDOVZLWKPXOWLSOH Württemberg) nuclear power plant, between be tied to? \HDUVRIQXFOHDUUHODWHGH[SHULHQFH 2014 and 2017. PDNLQJXVDUHFRJQL]HGOHDGHULQ These fuel assemblies will be WKLVLQGXVWU\ manufactured by AREVA on its Lingen site located in Germany. '2(6'926% Contact: Patricia Marie, telephone: 33 RIWKH Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.com 19 New Documents EPRI The objective of the work reported Nuclear Regulatory 1. Summary of the EPRI Early Event in this document is to provide guidance Commission Analysis of the Fukushima Daiichi Spent on the performance of plant seismic Fuel Pools Following the March 11, walkdowns to satisfy the requirements of SECY 2011 Earthquake and Tsunami in Japan. Near-Term Task Force Recommendation 1. SECY-12-0081, Risk-Informed Product ID: 1025058. Published: May, 2.3: Seismic. Regulatory Framework for New 2012. Reactors. Published: June, 2012. As part of its Fukushima response, 4. EDF Implements U.S. Technologies The SRM on SECY-10-0121 EPRI collaborated with experts from and Lessons Learned to Optimize Nuclear directed the staff to continue to use nuclear utilities, vendors, and national Decommissioning Projects. Product ID: the existing risk-informed framework, laboratories to evaluate the key theories 1025663. Published: June, 2012. including current regulatory guidance, and available data in support of EPRI’s EPRI reports and software support for licensing and oversight activities for larger effort to provide timely information EDF’s long-term strategy to mitigate new plants, pending additional analysis. to the Tokyo Electric Power Company risks, manage costs, and ensure safety of Specifi cally, the SRM directed the staff (TEPCO) and other member utilities on complex demolition projects. to engage with external stakeholders in a issues relevant to the safe management series of tabletop exercises to test various of spent nuclear fuel. Early products 5. Losses of Offsite Power at U.S. realistic performance defi ciencies, events, included assessments of the following: Nuclear Power Plants - 2011. Product modifi cations, and licensing bases changes 1) re-criticality risk upon refl ooding of a ID: 1025749. Published: June, 2012. against current U.S. Nuclear Regulatory dry pool; 2) fuel pool evolution following This report describes the loss of Commission (NRC) policy, regulations, loss of cooling; 3) likelihood of localized offsite power experience at U.S. nuclear guidance and all other requirements (e.g., voiding within individual fuel assembly power plants during the year 2011 and technical specifi cations (TS), license channels, leading to cladding heat-up and provides insights into the causes of conditions, code requirements) that are or oxidation with release of hydrogen gas; offsite power losses during the period will be relevant to the licensing bases of and 4) potential signifi cance of hydrogen 2002–2011. new reactors. The purpose of the tabletop from radiolysis in a boiling fuel pool. exercises was to either confi rm the 6. Program on Technology Innovation: adequacy of those regulatory tools (and 2. Program on Technology Innovation: Volume Reduction Methods and Waste make the NRC aware of these potential Nondestructive Evaluation Inspection Form Changes for High-Activity Spent scenarios such that commensurate of Concrete Structures Subjected to Resin. Product ID: 1025303. Published: regulatory oversight can be applied) or Corrosion Ð State of the Art, Reliability, June, 2012. identify areas for improvement, such and Future Trends. Product ID: 1025627. This report studies the opportunities as potential adjustments to the Reactor Published: May, 2012. to reduce the volume of Class B resin Oversight Process (ROP). This report confi rms the diffi cultly in waste sent for disposal from both assessing the corrosion rate (that is, the pressurized water reactor and boiling 2. SECY-12-0084, Status Report on rate of steel loss), using linear polarization, water reactor plants. During reactor Power Uprates. Published: June, 2012. as a result of large uncertainties power operation, ion exchange resins are This information paper summarizes associated with the polarization area and used on site for a number of purposes, for the power uprate program accomplish- the variability of the resistivity in the example, reactor water cleanup, fuel pool ments and challenges since the last up- concrete cover when drying. Therefore, cleanup, boron recycling, and condensate date in SECY-11-0071, “Status Report there is a strong industrial need to develop polishing systems. These operations on Power Uprates,” dated May 25, 2011. a technique that can reliably measure give rise to the accumulation of spent This paper does not address any new the current loss in steel embedded in ion exchange resin with a wide range commitments or resource implications. concrete. This report mentions the use of chemical and radiochemical loading; of microwave holography, for which some of which are Class B/C in nature The above NRC documents can be a preliminary research project has or perhaps intermediate level waste in obtained from the NRC Public Document commenced at EPRI. international settings. Room, telephone: (301) 415-4737, fax: (301) 415-3548, website: www.nrc.gov/ 3. Seismic Walkdown Guidance: For The above EPRI documents may be reading-rm/pdr.html. Resolution of Fukushima Near-Term Task ordered by contacting the Order Center Force Recommendation 2.3: Seismic. at (800) 313-3774 Option 2 or email at Product ID: 1025286. Published: June, [email protected]. 2012. 20 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 Meeting & Training Calendar 1. Topfuel 2012, September 2-6, 2012, 8. Nuclear Plant Chemistry Conference, 15. 2012 American Nuclear Society Manchester, United Kingdom. September 24-28, 2012, Paris, France. Winter Meeting, November 11- Contact: Kirsten Epskamp, European Contact: Patricia Hamel-Bloch, 15, 2012, Town & Country Hotel Nuclear Society, email: enc2012@ French Nuclear Society, email: & Resort, San Diego, California. euronuclear.o9rg, website: www. [email protected]. Contact: website: www.new.ans.org/ euronuclear.org/events/enc.enc2012. meetings. 9. Licensing Forum, October 10-11, 2. 12th International Conference on 2012, Hyatt Regency Bethesda, 16. European Nuclear Conference, Radiation Shielding and 17th Topical Bethesda, Maryland. Contact: Linda December 9-12, 2012, Manchester, Meeting of the Radiation Protection Wells, Nuclear Energy Institute, United Kingdom. Contact: Kirsten and Shielding Division of ANS, telephone: (202) 739-8039, email: Epskamp, European Nuclear Society, September 2-7, 2012, Nara, Japan. [email protected]. email: [email protected], Contact: Atomic Energy Society of website: www.euronuclear.org/events/ Japan, email: offi ce@icrs12. 10. Bulgarian Nuclear Society enc.enc2012. International Conference: Nuclear 3. 6th Annual RadWaste Summit, Power for the People, Nuclear 17. IV International Forum-Exhibition of September 4-7, 2012, Las Vegas, Renaissance and Fukushima, October Nuclear Industry Suppliers ATOMEX Nevada. Contact: Exchange Monitor, 10-13, 2012, Hissar, Bulgaria. Contact: 2012, December 12-14, 2012, telephone: (877) 303-7367. Boryana Atanasova, telephone: 3 59 2 Moscow, Russia. Contact: Maria 979 5583, email: b_atanasova@inrne. Lisovskaya, ATOMEXPO, email: 4. 21st International Conference on bas.bg. [email protected]. Nuclear Energy for New Europe, September 5-7, 2012, Ljubljana, 11. International Uranium Fuel Seminar, 18. Waste Management Symposia Slovenia. Contact: Nuclear Society October 14-17, 2012, The Grand 2013, February 24-28, 2013, Phoenix of Slovenia, telephone: 386 7 491 Sandestin Hotel, Destin, Florida. Convention Center, Phoenix, Arizona. 02 01, email: ljubljana2012@gen- Contact: Linda Wells, Nuclear Contact: Mary Young, telephone: energija.si. Energy Institute, telephone: (202) (480) 968-7559, email: mary@ 739-8039, email: [email protected]. wmarizona.org. 5. OECD/NEA and IAEA Joint Workshop: CFD4NRS-4, September 12. NuMat 2012: The Nuclear Materials 19. Decommissioning Challenges Conference, 10-12, 2012, Daejeon, Korea. Conference. October 22-25, 2012, April 7-11, 2013, Avignon Pope’s Palace, Contact: Chul-Hwa Song, Korea Osaka, Japan. Contact: Pamela Liang, France. Contact: JG Nokhamzon, French Atomic Energy Research Institute: Elsevier, email: p.liang@elsevier. Nuclear Energy Society, email: jean-guy. telephone: 82 42 868 8876, email: com. [email protected]. [email protected], website: http:// thsr.kaeri.re.kr. 13. Electric Power Research Institute 20. 2013 International Congress on International Decommissioning and Advances in Nuclear Power Plants, 6. 37th World Nuclear Association Radioactive Waste Management April 14-18, 2013, Jeju Island, Annual Symposium, September 12- Workshop, October 23-25, 2012, Korea. Contact: telephone: 82 2 538 14, 2012, Central Hall, Westminster, Rome, Italy. Contact: Linda Nelson, 2042 3, fax: 82 2 538 1540, email: London. Contact: telephone: 44 0 20 telephone: (518) 374-8190, email: [email protected], website: www. 7451 1520, fax: 44 0 20 7839 1501. [email protected]. icapp2013.org. 7. American Nuclear Society/Institute 14. Web-Based Radiation Course, 21. The International Topical Conference of Nuclear Materials Management November 5, 2012, Contact: Anu on Probabilistic Safety Assessment 9th International Conference on Agnihotri, Nuclear Plant Journal, in Tokyo, April 15-17, 2013, Facility Operations- Safeguards telephone: (630) 858-6161 x 101, Tokyo, Japan. Contact: Hidetaka Interface, September 23-28, 2012, email: [email protected]. Ishikawa, Nuclear Safety Research Savannah, Georgia. Contact: website: Association, fax: 81 3 5470 1991, http://icfo-9.org/index.html. email: [email protected], website: www.psam2012.org. Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.com 21 Life-limiting blade fatigue cracks, that utilities can act on in real time. AS the Research & which represent an increasing concern in robot crawls along the transmission line, aging turbines, often initiate in corrosion it uses various inspection technologies to Development pits. According to work sponsored by identify high-risk vegetation and right- EPRI and other organizations, corrosion of-way encroachment, and to assess begins and pitting damage accumulates component conditions. Zinc Injection during water-steam chemistry excursions Contact: Brian Schimmoller, email: Increased application of zinc injection caused by condenser leaks or by improper [email protected]. to reduce plant radiation fi elds has resulted layup and shutdown conditions. in several instances of tenacious crud An EPRI report to be published by Sequestration Resins formation on fuel cladding surfaces. At fall 2012 will present an updated version Novel resins reduce critical-path one plant, these formations have led to fuel of the methodology benchmarked against downtime, decreasing occupational failures. EPRI fuel surveillance and testing inservice experience with 403/410SS exposure and minimizing radioactive in recent years has advanced understanding components. The report will include initial waste volumes. of the role of zinc in crud formation and guidance for extending the methodology to During nuclear plant maintenance or its impact on fuel performance. These 17%Cr-4%Ni stainless steel (17-4PH) and refueling outages, current ion exchange results have been incorporated into EPRI’s other materials. Laboratory experiments to resins may require several days to reduce water chemistry and fuel reliability quantify the pit-to-crack transition in 17- concentrations of cobalt and other guidelines to provide recommendations 4PH samples are under way. activated corrosion products to safe on how to reduce crud deposition. Nuclear Contact: David Gandy, telephone: levels in reactor coolant streams. This industry implementation of this guidance (704) 595-2695, email: davgandy@epri. performance limitation often delays key has reduced the occurrence of thick com. maintenance activities. EPRI’s Offi ce and tenacious crud, thereby lowering of Technology Innovation is developing challenges to fuel integrity. Acoustic Mouse novel sequestration resins expected to The benefi cial effect of zinc injection The Phased-Array Acoustic Mouse provide at least a three-fold increase in on plant dose rates is believed to result for hand-held ultrasonic inspection is a removal capacity for transition-metal from two factors: (1) Zinc deposits on manual inspection system offering real- impurities in light water reactor coolants. stainless steel piping surfaces, reducing time 3-D imaging, improving inspection They also offer the potential for higher the deposition of cobalt and the resulting accuracy, component reliability, and plant overall removal effi ciencies, which would accumulation of gamma-emitting Co-60; safety while eliminating unnecessary reduce occupational exposures and waste and (2) Zinc preferentially deposits on maintenance tasks. management costs. fuel rod surfaces to create more stable fuel More commonly applied manual Contact: Brian Schimmoller, email: deposits, which prevent activated corrosion ultrasonic testing methods may lead to [email protected]. products from being released into the overly conservative interventions. EPRI reactor water. is creating an advanced, hand-held system Air-Operated Valves Contact: Aylin Kucuk, telephone: that could revolutionize nondestructive Digital delivery of maintenance guide (650) 855-2124, email: akucuk@epri. evaluation (NDE) programs by delivering on air-operated valves provides real- com. real-time ultrasonic images matching time, in-plant access to key component or exceeding the precision provided by information. Predictive Methods automated techniques at a fraction of the An increased awareness of the New predictive capabilities will help expense. importance of air-operated valves (AOVs) plant personnel optimize operating and Contact: Brian Schimmoller, email: has led to progressively more sophisticated maintenance practices and extend lifetime [email protected]. maintenance practices in both nuclear and after pitting damage is discovered in steam fossil power plants. EPRI is developing a turbine blades. Robotic Inspection knowledge transfer “app” for mobile and EPRI is on the threshold of Robotic inspection enables condition- tablet devices that will enable nuclear introducing the fi rst practical methodology based monitoring of transmission lines, maintenance workers to access a visually- for predicting and managing early stages enhancing safety, reducing inspection based, content-rich tool to support AOV of corrosion-fatigue in the steam turbine costs, and improving system reliability. maintenance activities. Digital delivery blades of nuclear and fossil power Overhead transmission lines are among of the EPRI maintenance guide will plants. For the fi rst time, plant personnel the utility industry’s most widely distributed enable nuclear plants to train and evaluate will have the ability to apply inspection assets, traversing tens of thousands of new personnel, refresh personnel on and operations data to predict damage miles, often in remote locations. To expand infrequently performed activities, replace progression, estimate remaining life, and inspection capabilities and increase face-to-face training workshops, and assess the risk of continued operations. cost-effectiveness, EPRI is developing a reduce staff travel. Preventing a single serious failure could transmission line inspection robot that can Contact: Brian Schimmoller, email: avoid equipment damage, personal injury, be permanently installed on these lines, [email protected]. and potentially several million dollars in and traverse 80 miles of line at least twice productivity losses and repair costs. a year, collecting high-fi delity information 22 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 SPECIAL ADVERTISING SECTION Safety-Related and Enviromentally Trying to Ût a 0TaliÚed EleBtriBal "onneBtion /rodTBtR square peg into EPTiOment 0TaliÚBation and ,aintenanBe SolTtionR a round hole" for -TBlear /oVer /lant OOliBationR Don’t just make it fit, make it fit right. Trying to make the right electrical connection can be a challenge. 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Learn more about our solutions at http://qualtechnp.cwfc.com QualTech NP, a business unit of Curtiss-Wright Flow Control Company, is a nuclear industry premier supplier of high quality, highly engineered safety-related and enYironmentally qualiÛed electrical connection products 2ur (*6 brand products reduce human performance errors, improYe equipment (Q performance and help achieYe $/$5$ goals For oYer years QualTech NP has designed, qualiÛed, and manufactured (*6 connector products used by nuclear utilities and 2(0s worldwide ReaBtor "aAle RRemAlieR EleBtriBal /enetration &R 8!..3 SOliBe SerieR QualTech NP can supply pre- RRemAlieR E/ R This reusable splice connector is a fabricated cable assemblies utilizing 2ur custom fabricated (P$s provide single conductor, quick-disconnect, the (*6 Q'C or other manufacturersp design Üexibility to overcome sealed device whose performance connectors to mate with existing plant situations, constraints and is equivalent to nuclear grade heat conÛgurations $ssemblies can be requirements unique to the Nuclear shrink tubing or uninterrupted nuclear supplied to upgrade N666 or $( Power industry QualTech NPps (P$s grade wire with regard to insulation supplied cable are conÛgured as a bulkhead mounted resistance and leakage current The assemblies and Üange with individual feed through connector features gold or silver plated can be Class ( modules %oth Üange aperture and contacts crimped to the userps Ûeld or non-( for modules are wiring and inserted into the connector inside or outside supplied with body of containment redundant seals $ssemblies can be qualiÛed to and internal The *5$<%22T speciÛc or generic (Q and seismic nitrogen gas series is a compact, requirements containment easy-to-install leakage monitoring (P$s are available reusable splice that eliminates costly 0TiBJ #iRBonneBt 0#" for low and medium voltage, power, control, instrumentation, coaxial and splice removal and The (*6 Q'C is designed to proYide triaxial applications replacement and an environmental seal for electrical maintains lead wire connections or equipment interfaces 0Tality StandardR lengths They are qualiÛed for power, while also allowing for connect and s $60( NPT, Class , , , C6, 0C control and instrumentation circuits in reconnect functionality for ease of & CC harsh environments maintenance (ach s $60( NQ$- (*6 Q'C is s ,((( , , , , manufactured to s CF5 s CF5, $ppendix % the customerps s CF5 speciÛc requirements and once s $N6, installed, becomes an integral part s T66$ CertiÛed, Category $, C, ( of the host equipment The Q'C & + Ûttings improves the equipmentps ability to s C6$ % "inBinnati .' withstand harsh environments while s C6$ 5egistered 'TntRville + reducing the maintenance time s T66$ 5egistered ddeist#curtisswrightcom requirements at the device s N8P,C $udited httpqualtechnpcwfccom Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.com 23 SPECIAL ADVERTISING SECTION Stamp of Approval Aecon certified for Nuclear Fabrication After more than two years of laborious, meticulous work company recently completed Ontario Power Generation’s compiling 50-plus detailed manufacturing procedures, the Fiberglass Reinforced Piping (FRP) Project, as part of the Aecon Nuclear N-Stamp team patiently waited outside the nuclear generating station’s Vacuum Building Outage. This boardroom with nervous anticipation. Everything rested on what project involved the removal and replacement of 14 FRP Risers, was happening during the next two days on the other side of two FRP Upper Down Comers, one section of the Main Spray those doors. Inside, three auditors from the American Society of Header and installation of weirs around each of the 14 UDC’s. Mechanical Engineers (ASME) were pouring over two thick One of Aecon Nuclear’s current ventures, the Single Fuel manuals of manufacturing procedures. Resting in the balance Channel Replacement (SFCR) project for the Bruce Power was Aecon Nuclear’s N-Stamp accreditation for the design and Nuclear Generating Station, involves tool assessment, construction of equipment for nuclear power plants. refurbishment, configuration management recovery, prerequisite “Waiting for the ASME verdict was like waiting for your report work, and execution. Aecon recently revamped its nuclear card,” says Eric Dyke, Aecon’s Manager of Nuclear fabrication facility in preparation for the project. Fabrication. “We had taken the course, done all the work and “Our newly-renovated Cambridge nuclear facility not only spent more than our share of nights and weekends cramming. allows us to train staff, but to also conduct full dress rehearsals Now it was out of our hands. We knew it wasn’t a sure thing; and mobilize our personnel, prior to the execution of our onsite only about half the applicants get their N-Stamp on the first try.” work,” says Macit. “This ensures our team has the experience to Any doubts the team had turned out to be misplaced. Aecon had complete the job right the first time, to the highest standards of a comprehensive nuclear fabrication quality program that met safety and quality.” all ASME requirements. These are just two examples of countless Canadian nuclear “If we are going to be a major player in the global nuclear projects Aecon has executed during the past 40 years. So it market, having that stamp of approval was absolutely seemed a natural progression for the company to prepare for necessary,” says Macit Cobanoglu, Vice President of Aecon nuclear fabrication work in the U.S. and international markets. Nuclear. “An N-Stamp provides assurance that design, On January 24, 2012, Aecon’s ASME certification, along with fabrication and construction for nuclear power plants comply four N-stamps, arrived in Cambridge. The N-Stamps (N, NPT, with the American Society of Mechanical Engineers’ strict NA and NS) are now securely stored in a locked cabinet. specifications.” And with that, he says, the door opens for “We were elated to pass the first time,” says Aecon Nuclear’s manufacturing and shipping products to the United States and Quality Director Dennis Lattanzi. “It was like going to the other markets. championship and winning. We put a really good team together Aecon is no stranger to nuclear fabrication projects. The and then knocked it out of the park.” 24 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 1 N-StAMp CErTIFIED 4 DECADEs Of NUCLeAR FAbRICATIOn EXpeRIeNCE CErTIFIED To SAfEtY FIRsT — CSA N285.0 ZeRo INJURY IN COmPlIANCE CULtURe (TYP.) WITH CSA N286-05, N286.7, Z299.1 NUClEAR FACILITY FAbRICATIOn & MoDULARIZATIOn OnE oF NoRtH AMeRICA’S LARgEsT, INtEgRATeD COnStRUCTIOn AND INfRAStRUCTURe COmPANIEs No. DEsCRIPtIOn DATe 1 AWARDED BY THE AMeRICAN SoCIEtY JAN. 11, 2012 Of MeCHANICAL EnGINeErS (ASmE) 154 SHElDOn DR. CAMbRIDGe, On, CANADA N1R 7K9 Your blueprint for nuclear success. PHoNe: 519.653.3200 EmAIL: [email protected] Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.comAECOn.COm/NUCLeAR 25 We have discussed the world’s provide the safety. In 1971 the designer of situation after the Fukushima Daiichi Fukushima, i.e. General Electric, handed A Lot of accident not only in the eyes of the over their responsibility to the operator. operators but from the designer and And this responsibility should have rested regulator points of view. As concerns me with the operator during all the period of Work personally, the question that was raised the plant operation. on the 11th of March, 2011 as a result of Thirdly, today we were discussing Ahead the accidents in the Fukushima four units. one more important issue, an issue of By Vladimir Asmolov, Rosenergoatom. It was about the future of the nuclear the lessons to be learnt by the operating power. It has an absolutely clear answer organization, which is a paramount – yes, and those fourteen months after the task. This is not just the accident-related Vladimir Asmolov accident have proven that. lessons, which is obligatory. This means Vladimir Asmolov graduated in 1970 The nuclear power did not stop its the dissemination of the best practices the from Moscow Power Engineering movement; it missed a blow like a boxer operators demonstrate; the continuous Institute, with specialization in but it was not knocked down – it swayed analysis of the on-site situation; the "Thermal Physics”. In April 2006 he and went on moving. This opinion was publication of the internal reports to was appointed First Deputy General proven by our discussions during today’s review the emergency events. These Director - Director for Science and event. assessments should be absolutely open, Technology Policy, JSC “Concern What were we talking about today? and the knowledge should be disseminated Rosenergoatom”. First, we talked among all the involved stakeholders and about the absolute the public. This is a prerequisite for the He is the Chairman responsibility of existence of the nuclear power. of the Scientifi c and the operator for Then, I fully agree with Yukka Technical Council the nuclear plant Laaksonen who said that the self- (STC) #1 of the safety, about the complacency is perhaps the worst thing. State Corporation requirement towards Today it was said we had resolved the “Rosatom”, the the operating hydrogen explosion problem by installing Chairman of the organization to be passive recombiners. Scientifi c and permanently ready We could say: it is good that we did Technical Council for any accident and it; but we could also say in case of high “Rosenergoatom”, be guided by the hydrogen concentrations the hydrogen the Chief Editor main defense-in- safety system would not operate and this of the journal depth principles, i.e. is absolutely clear from the results of the “Rosenergoatom”. accident prevention performed experiments. Resolution of He is also a and management, the above issue requires immediate joint member of the which, as was efforts of all the concerned specialists from editorial board demonstrated by the both the operators and the regulators. of the journals Fukushima accident, During twenty fi ve years we were “Thermal physics of High Temperature” are of equal priority. investigating a probability of the steam and “Nuclear Engineering & Design”. Secondly, there were people thinking explosion. .On one hand, we could say He is a member of the dissertation that it is a designer who develops it is very good that we have an answer: councils STC “Kurchatov Institute”, a nuclear power plant, and it is an according to the experiments at FARO Moscow Power Engineering Institute operating organization who operates and CROTOS test facilities one steam and a board member of the Nuclear it. Life shows that it is not true. The explosion is probable per one thousand Society of Russia. features of each new power unit must core meltdowns. But I do not know meet the operator’s request being based whether it is good or not, and there is no In 1997 he won the Order of Valor for on the operator’s operational experience answer to this question so far. It means the participation in the liquidation of the and knowledge. This is dictated by the that those activities being under way consequences of the Chernobyl accident. operating organization’s responsibility. today in the framework of the new steam- In 1999 he won- The sign “Veteran of Continuous improvement of the plant explosion programmes are extremely nuclear energy and industry.” safety design features on the basis of important and necessary, too. This article is based on concluding new knowledge and on the basis of the At last, with regard to the comments by Vladimir Asmolov, operational experience is a fundamental containment fi ltration Noёl Camarcat the event moderator, at the Special and paramount everyday challenge to the from EDF informed us that all the French WANO Session at the Atomexpo 2012 operating organization. plants are equipped with the fi ltration Conference in Moscow, Russia on June It cannot be tolerated that nothing is facilities. But Rolf Janke from AREVA 4, 2012 . A Q&A by Newal Agnihotri, being done during the 30-year operation showed in his presentation that these editor Nuclear Plant Journal at of the plant and that it is supposed that fi ltration facilities have no elementary or people of the mid-60s foresaw all the Atomexpo in Moscow on June 5, 2012 (Continued on page 30) follows the article. possibilities in the design in order to 26 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 SPECIAL ADVERTISING SECTION Nuclear Plant Journal, July-August 2012 www.NuclearPlantJournal.com 27 SPECIAL ADVERTISING SECTION GE Hitachi Nuclear Energy What’s next. At GE Hitachi Nuclear Energy, we work to solve the world’s toughest problems. From the fi rst nuclear reactor to power a commercial grid, to the world’s safest reactor, the ESBWR – GE Hitachi has been powering the globe for more half a century. 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The system’s filtered digital data provides reliable transition through startup ranges, reducing the time required to power up after outages. Visit ge.com/nuclear for more information. M event. There is great experience in Russia Our experience in Chernobyl A Lot of Work... in different areas of Chernobyl. I mean area, when we were trying to evacuate Continued from page 26 the agriculture, health effects; also we thousands of people from contaminated have great experience with dismantlement areas, we overestimated the radiation risk. of destroyed radioactive materials. We In this case, the health risk is from some arranged fi ve groups. Russia and Japan, psychological risk after evacuation, it’s organic iodine retention fi lters. They retain joint groups. Two coordinators: from the much, much higher than the radiation risk. molecular iodine and aerosols but we Japanese side, it’s Hattori-san, President, In this case, we are ready to share with our don’t need any iodine in the environment Japan Atomic Industrial Forum, and from Japanese colleagues our investigation. Not – neither elementary nor organic. This is the Russian side, it’s me. only the investigation of how to remove why the activities on improving the fi lter Between Russian scientists, we shared the psychological stress. Everything will element third stage are again our common all written knowledge with our Japanese depend on the desire of our Japanese business. colleagues. The idea was after the fi rst colleagues. Generally, there is not and cannot be presentation, we will move to direct any reason for self-complacency! Today cooperation which is decontamination of 2. How will the international nuclear our operation experience with our nuclear soil, trying to predict the health effects community ensure safety of nuclear power fl eet is about 20 thousand reactor-years. If after radiation after Fukushima and so plants; especially, in “new build” not we just calculate directly the core melting on. But we discussed this point with having an existing infrastructure? frequency, so hated by me, then we will Hattori-san and unfortunately there’s no This is the real problem; I’m a member get 10-4. All the designers show their CMF; progress so far. Exchange of information of INSAG, International Nuclear Safety the most shy show 10-5, the more advanced is completed. The next step is to arrange Group. It published a document two speak of 10-6, and the most advanced speak the real activity using Russian forces and years ago, INSAG 22, “Nuclear Safety even of the values like 10-7 or 10-8. It is high Japanese teams. We are ready to openly Infrastructure for a National Nuclear time to stop juggling with the probabilistic support and to assist our Japanese friends. Power Programme Supported by the fi gures. The safety level of our reactor It was a very polite response from IAEA Fundamental Safety Principles". It’s installations were and will never in our Hattori-san with respect to the Japanese very detailed, we describe the procedure life be measured by probabilistic fi gures. government and with respect to the how a country must meet nuclear power In case of a severe accident we should Japanese embassy. As far as I understand, obligations.- what’s the fi rst step, what’s assess the plant safety, and measure time there is some political barrier between the second step, what’s the third step, available for the operator to eliminate the Russia and Japan and the Japanese preparatory activity. The independence of accident, by deterministic methods. government appears to have decided to a regulatory body is not enough. Much Probabilistic methods could be use a system from a different country, not more important is the competence of the applied for the comparison of safety from Russia. They decided to arrange the regulatory body - the level of knowledge, analysis results for a specifi c plant only: exchange of information without direct responsibility, and also, the preparation for example, when new safety systems contractual understanding. of an operating organization is also very are to be introduced in the course of the Thirty fuel assemblies were destroyed important. Emergency preparedness upgradings, or when some systems are in the Paks Nuclear Power Plant in of the country, some technical support to be taken out for maintenance; then it Hungary. It was a great example how organization which is ready to help with is possible to relatively assess how much Russians removed all of this very quickly accidents, if this happened is also important. better or worse it becomes. with low-dose received and it was a great The same discussion was in the frame of Colleagues, there is a lot of work activity and we proposed to arrange this WANO, but WANO is not the organization ahead. I am absolutely sure that the source kind of activity at the Fukushima site. responsible for the newcomers. For us, of energy we have shall serve for the good We have some great robots which it’s much more important to overcome of people, and it is our gift for them. And we use in our plants and cameras which the position of some utilities because we only our laborious everyday work aimed are protected from radiation, but they established this position last year during at enhancing nuclear safety will make this concluded some agreement with Areva the Shenzhen, China WANO conference. gift a true one. and now Areva has asked us to sell them I would like to promote all these ideas, and our cameras. In this case, my personal now, there’s some resistance from Japan 1. How is Russia cooperating with decision, we will stop maybe for a week, and Korea. Compare the activity of the Japan in sharing its knowledge on low- maybe for a month, but because of the new Atlanta Center, Moscow Center, and Paris dose radiation and other issues, common political decision, it’s impossible to walk Center. It’s practically similar preparatory to Fukushima and Chernobyl? using one-way road from Russia to Japan. stage, similar activity. The thinking is Last year, 2011, we decided together The road must be in both directions. also the same. In the case of the Tokyo with our Japanese colleagues to arrange The people in Japan don’t trust the center, it’s different. Currently; there is no a so-called coordinated committee and government, the nuclear society, and the independent position of the Tokyo center. the responsibility of this committee industry, and it needs time and good action was coordination between Japanese and from the government and the nuclear Russian organizations which dealt with all society of Japan. aspects of consequences of the Fukushima 30 www.NuclearPlantJournal.com Nuclear Plant Journal, July-August 2012 SPECIAL ADVERTISING SECTION 3. How we control a nuclear regulatory body of a specifi c country, if they are not Joseph Oat is a world renown OEM designer doing their job right in ensuring safety of and fabricator of ASME Section VIII & Section their nuclear power plants? III / safety-related products for the Nuclear International Nuclear Regulators Power Industry. We have supplied critical Association, INRA is the organization of heat exchangers, pressure vessels, tanks, regulatory authorities of Europe. It’s like spent fuel/rad-waste canisters, and other collaboration for European regulators. metal fabrications to Nuclear Power Utilities, Another organization also in the frame the DOE, national laboratories/repositories, of Europe under European parliament, DOD weapons plants, and to other nuclear customers around the is ENSREG, “European Nuclear Safety world. Regulators Group” ENSREG, and other organizations Recently, we have been actively supporting the Salt Waste developed procedures and methodology Processing facility and MOX plant at the Savannah River site, for the stress tests, it was a lot of discussion and the Waste Treatment Plant at Hanford. In regards to our in the frame of both organizations on the Nuclear Utility business, Joseph Oat is presently very busy procedure of its implementation. Our supplying replacement heat exchangers, tanks and other people from Rosenergoatom from Russia equipment to many Utilities in support of their power up-rate participated in some of the meetings and and life extension projects. Many of these projects involve fi nally we practically completed all our replacing Obsolete Vendor equipment with new Joseph Oat evaluation of defense in-depth, we ordered designed equipment. We are also heavily involved with supplying some design changes in our design, but fabrications in support of the Nuclear “New Build” efforts. those regulatory people and European utility were waiting for a request from their Our QA system has been audited by NUPIC and complies with regulatory body in Europe. We decided not NQA-1 & 10 CFR 50 Appendix B. We have continuously held an to continue because our action practically 'N' Stamp certifi cation since 1966. was completely performed and introduced in practice. We decided Russia will present We Make Metal Work © everything - all open reports about our regulation, all reports about our action, national report to the IAEA convention conference, but we are not going to be under supervision of those organizations. :(0$.(0(7$/:25. We agreed with the requirements of the THE EXPERIENCED AND RELIABLE SOURCE Russian regulatory body and using these FOR NUCLEAR POWER PLANT COMPONENTS requirements, we provided them for examination all our actions. Afterwards, &OHDQ5RRPIRUWKHIDEULFDWLRQRIFRPSRQHQWVUHTXLULQJSK\VLFDOVHJUHJDWLRQ the Russian regulatory body will contact the European one and maybe we will exchange the information. Again, open, $VWDLQOHVV5+5+HDW([FKDQJHU transparent, but decision-making processes will be our own processes nationally. Joseph Oat Corporation 5HJHQHUDWLYH+HDW([FKDQJHU "ROADWAY 4. Concluding comments. Camden, NJ 08104 USA 6OICE We have very close connection with &AX EMAIL SALES JOSEPHOATCOM Électricité de France - a really close WWWJOSEPHOATCOM connection, a very practical, very useful &RPPHULFDOQXFOHDUUHDFWRUEXULDOFDVW connection. We arranged a joint workshop $7LWDQLXP&&:+HDW([FKDQJHU Over 100 power plants in 15 countries rely on Joseph Oat Corporation equipment. last year. They put on the table their action s Over 40 continuous years of maintaining s 0LATE FIN AIR COOLERS s 3PECIAL WELDMENTS and the methodology, we put on the table ASME SEC III CL. 1,2 and 3 “N” stamp s 0ULSATION DAMPENERS s (EAT TRANSFER DESIGN SERVICES our action and methodology. After two days s .50)# AUDITED s &ILTERS