Mine Resistant Ambush Protected (MRAP) Vehicle Program Logistics Overview

Survivable Vehicles for the Warfighters Mine Resistant Ambush Protected (MRAP) Vehicle Program Logistics Overview

November 2012

Unclassified - For Official Use Only Operational Demand

Signal 27,744 - Jun 11 30 JROC validated 27,344 - Dec 10 JROC validated Service and 25 26,882 - Jan 10 Supported increased Congressional call for JROC validated vehicle reqts for OEF added vehicle protection drove rapid 21,482 - Jul 09 Supported increased requirements growth. JROC validated vehicle reqts for OEF 20 16,238 - Nov 08 Supported M-ATV reqts for OEF JROC validated

15,838 - Jul 08 Supported increased JROC validated vehicle reqts for OEF 15 15,374 - Sep 07 Established Army final reqt at 12K, SOCOM final reqt

JROC validated at 378, and final ballistic test reqt at 133 vehicles # MRAP Vehicles in 000 in Vehicles MRAP # 10 7,774 - May 07 JROC validated 6,738 - Feb 07 Increased Army totals from 2,500 to 10,000 MROC validated vehicles and included 100 test vehicles

5 4,066 - Dec 06 Army-USMC board 1,185 - Nov 06 JROC validated 0 185 - May 06 MNF-W Commander

Unclassified - For Official Use Only JPO MRAP Cornerstones

All driven by Urgent Requirements

Unclassified - For Official Use Only Joint Sustainment Support Timelines 2007 2008 The “2009Challenge ” 2010 J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N

Typical Organically Supported Weapon System Fielding Provision repair parts Complete Technical Manuals Procure repair parts 2.5 YRS PRIOR TO FIELDING

Traditional CLS Weapon System Support Prepare to provide logistics support

MRAP Fielding MRAP Support: Risk Provision Concurrent with Verify COTS manuals

Fielding Buy Initial Spt Pkgs

Procure repair parts

All MRAP Activities Happen in Parallel Unclassified - For Official Use Only Major Planning

. Fielding Considerations . Training and Instructors . Field Support Representatives . Supply Chain Operations . Battle Damage Repair / Component Repair . Parts Availability / Asset Visibility . Engineering Change Proposal / Retrofit / Configuration Management . Refurbish / Reset / Capability Insertion . JPO Forward Funding . Joint MRAP Life Cycle Collaboration . Command and Control Unclassified - For Official Use Only JPO Enterprise

MRAP Enterprise-Multiple Locations, Single Focus!

CONUS Iraq OCONUS Afghanistan

MOSUL KIRKUK (closed) CAMP SPANN

BALAD SPEICHER BAGRAM (closing Sept 10)

JALALABAD RC-W TQ TAJI (closed) (closed)

SHARANA

LEATHERNECK LIBERTY

BASTION KALSU KANDAHAR (closed) TALLIL

MSF

Alaska Guam Hawaii Okinawa Germany MRAP Functional Area Locations JPO MRAP Quantico/Stafford, VA; Warren, MI

Test Facilities Aberdeen, MD; Yuma, AZ; Huntsville, AL

Logistics Support Albany, GA; Barstow, CA; Red River, TX

Regional Support Activities Throughout Iraq, Afghanistan

MRAP Support Facility Kuwait Unclassified - For Official Use Only Fielding, Training & Sustainment

Fielding: 9 sites, RSAs at 4 of 9 sites . De-process / QA checks . GFE harvest and install Fielding . MRAP fielding, training Mosul RSA (01 DEC 07) . UAH turn-in (RPAT sites) Speicher . Field company sets up 30 vehicles per week (01 DEC 07) Fielding Training: 9 sites Kirkuk (01 FEB 08) . Operator/Driver NET(OPNET) RSA Balad MRAP operations (01 NOV 07) Fielding Operator level maintenance Taji (01 NOV 07) Maintenance NET (MNET) RSA TQ Field level maintenance (USMC Site) Fielding PM provided train-the-trainer (01 FEB 08) Kalsu Sustainment: (01 FEB 08) RSA Liberty Four RSAs with shop stock (3 Army, 1 USMC) (01 OCT 07) Battle damage repair (certified ballistic welders) Fielding Repair and return to unit Tallil (01 MAR 08) Component replacement and evacuation Component repair at LSAA and TQ RSA sites conduct ASL stocks at the tactical SSA fielding support and sustainment

Unclassified - For Official Use Only L Kuwait/PM Forward

Deprocessing Site MRAP Sustainment Facility (MSF) Operations . Home Station Training . Theater Sustainment Stocks Camp Buering . RIP/TOA Training . TADSS Route Clearance Modernization Facility Theater Operations Center (Now in OEF) Maintain Flexibility

Unclassified - For Official Use Only The MRAP Team - Production

Program Designated as top priority DoD program LRIP 18 ADM LRIP 22 Start May 2007 1st Cougar with ISS delivered to LRIP 20 Mod for 139 ADM for November RFI for smaller, lighter, more agile Afghanistan ADM 250 MRV Vehicles 400 2006 Requirement increases to 7,774 MRAP Task Force vehicle with MRAP protection August 2009 Vehicles June 2010 Vehicles Established. September 2008 November 2010 Initial ISS contract June Less-than- ACAT I designation M-ATVs arrived in Afghanistan and released for initial 2011 major Rapid September 2007 LRIP 16 ADM increased to 22,882 purchase JROCM 194-10 • DeploymentFostered Excellent Cooperation between OEM andper Gov’t JROC for 1,400 M -ATVs M-ATV RFP April 2009 increased the AO Capability JPO formed with representation from all Services and October 2009 December 2008 to 27,344 program USSOCOM. Requirement increased to 15,374 ACAT II designation December 2010 Supporting Accepted 15,000th vehicle JROCM increased M-ATV February 2007 JPO Forward established in theater two JUONS January 2009 requirement to 6,644 (147-09) for LRIP 18 & 19 October 2007 • forEstablished 1,185 JPO Proactive Production Assistance Team22,882 vehicles (PPAT) to Assist OEMsMod ADM in First LRIP production orders for 639 vehicles 16,093 vehicles on order vehicles. First MRAP Expedient Armor fielded November 2009 LRIP 19 ADM for March 2011 February 2009 Sole source May 2008 507 Vehicles First Iraq fielding JROCM 001-10 increased the October 2010 LRIP 21 ADM for Contract for April 2007 10,000th MRAP 11,881 vehicles on order th AO to 26,882. 648 Vehicles up to 280 DX Rating approved Accepted 10,000 vehicle vehicle is fielded in Overcomingvehicles ProductionDecember 2007 and QualityJuly 2008 Issues January 2010 March 2011 June 2007 Iraq awarded. February 2009 LRIP 15 ADM for First Afghan fielding LRIP 17 ADM for 2,818 IDIQ contract awards 5,244 M-ATVs LRIP 23 ADM 5,690 vehicles on order February 2008 Packard Award vehicles January 2007 validated by JROC for 170 July 2007 October 2008 January 2010 June 2009 Vehicles • AwardedAwards to 9 manufacturers Defense Priority Allocation System (DPAS) DX Priority July expeditiously 2011 •30 Initiated Facilitization of Suppliers (e.g., Michelin)

25 JROCM Requirement • Aided LRIPin Source Decisions Identification and Assistance (e.g., High Hard Steel Armor) Vehicles Produced •20 CreatedVehicles Strong Fielded DCMA Partnership

•15 Shifted Pre-Integration of GFE to OEMs

Number of MRAP Vehicles (thousands) MRAP of Vehicles Number 5

Unclassified Calendar- For MonthOfficial / Year Use Only Concept of Ops: MRAP Log Ops in CENTCOM AOR

Weight of effort shifts

MRAP effort in CENTCOM AOR increases

Iraq Key Tasks: . Complete fielding 8,000 MRAPs ~850 Cougars 600 Cougars . Support sustainment of fleet ~4,000 MRAPs out refurb RCT/Susp for ISS upgrade . Support restructuring of force . Support CI in Iraq (as req’d) . Restructure footprint Afghanistan Key Tasks: . Continue fielding Kuwait Key Tasks: . Support sustainment of fleet . build capacity . Execute SCORPION MSF CASCADE (all Services) . Support Cougar suspension . Incl USMC upgrade . Execute Cougar suspension . Support CI in OEF (as req’d) upgrade (seed fleet req’d) . Begin refurb (seed fleet req’d) . Begin CI (seed fleet req’d)

March A M J J A S O N D J2010 F M A M J J A S O N D

Kuwait Refurb IOC Fielding ends CI IOC M-ATV Fielding End US Combat Offsite Accel CI IOC (OIF) Begins Ops in OIF Unclassified - For Official Use Only OEF MRAP Fleet

Growth of OEF MRAP Fleet

16,000

14,000

12,000

10,000

8,000

6,000

4,000

2,000

0 JAN 08 APR 08 JUL 08 OCT 08 JAN 09 APR 09 JUL 09 OCT 09 JAN 10 APR 10 JUL 10 OCT 10 JAN 11 APR 11 JUL 11 RG-31A2 FPII CAT I FPII CAT II MaxxPro Ambu MaxxPro Base MaxxPro Dash HAGA & RG-33L RG-33S M-ATV

Hasn’t changedUnclassified significantly - Forsince Official Jul 11, Use drawdown Only will start bringing the numbers down Afghanistan

• Fielding Spann Bagram • Sustainment Shindand Jalalabad • Battle Damage Repair Shank • Facility Infrastructure Salerno Build-up Sharana • Joint Solutions Leatherneck

Kandahar Support Center (JSSC) RSA Dwyer BDAR Site Future Site • Retrofits Ramping Down

Speed of response to support the Warfighter

Unclassified - For Official Use Only Home Station Training

1 NTC (Irwin) 84 1 Smokey Hill, KS 3 2 JRTC (Polk) 77 2 Pope, NC 2 Locations 3 Ft. Polk 42 3 Ft. Hood 2 4 Ft. Drum 39 4 Wheeler, HI 2 5 Ft. Bragg 48 5 Ft. Richardson 1 6 Ft. Dix 27 6 Ft. Lewis 3 7 Camp Attebury 39 7 Vilseck, GE 1 15 6 8 Camp Shelby 37 8 McGuire, NJ 24 9 Ft. Hood 42 9 Creech, NV 16 10 Ft. Stewart 43 10 Ft. Bliss 28 11 Ft. McCoy 43 11 Fort Campbell 1 15 12 Ft. Riley 35 12 Fort Carson 1 13 Ft. Sill 15 13 Fort Drum 1 4 13 14 Ft. Bliss 351 14 Tyndall, FL 15 11 15 Ft. Lewis 58 15 Malmstrom, MT 3 16 Ft. Carson 56 16 Nellis, NV 3 17 Ft. Campbell 53 17 Hurlburt, FL 3 29 18 Schofield Barracks 28 18 Port Hueneme 6 19 Ft. Wainwright 18 19 Fort Stewart 1 31 20 Ft. Richardson 18 20 Andersen, Guam 3 8 6 21 JRMC (Hohenfels) 64 21 Kadena, Okinawa 1 9 22 SPAWAR 24 22 Carswell, TX 5 7 23 MRAP U 46 23 SPAWAR 1 12 16 1 8 2 24 Ft. Benning 7 24 Ft. Wainwright 1 9 25 28 7 25 *Ft. Knox 0 25 Holloman, NM 55 1 12 11 26 Ft. Sam Houston 4 26 Lackland, TX 10 3 16 5 27 RRAD, TX 30 27 Moody, GA 20 18 1 17 11 5 2 28 Ft Jackson 14 28 RRAD, TX 40 6 2 29 Ft. Lee 7 29 Heidelberg, GE 1 13 30 Yuma Proving Grd 3 30 Sembach Annex, GE 9 7 8 32 LetterKenny Depot 26 31 Spangdahlem, GE 1 1 6 30 9 25 10 10 22 23 1 Camp Pendleton 6 1 China Lake, CA 18 5 22 23 27 24 14 28 2 Camp Lejeune 12 2 Ft. Story, VA 22 10 27 19 10 3 Ft. Bliss 48 3 Port Hueneme, CA 24 3 9 8 4 Ft. Bragg 10 4 Gulfport, MS 24 4 17 14 5 Ft. Lewis 6 5 North Island, CA 3 3 2 6 NAS Fallon 20 6 Coronado, CA 5 26 26 7 Charleston, WV 9 7 Little Creek, VA 16 8 Stennis 2 8 Tidewater, VA 1 9 Crawfordsville 1 9 Italy 2 10 MRAP U 4 10 Guam 2 11 Lexington 52

1 I MEF (Pendleton) 118 2 II MEF (Lejeune) 130 3 III MEF (Okinawa) 44 4 III MEF (Hawaii) 28 United States (CONUS) 5 MTIC (FLW) 3 6 LOS (Lejeune) 5 7 MAGTFTC (29P) 180 8 Camp Johnson 9 9 Yuma Proving Grd 4 24 10 MIRAMAR 2 TOTAL = 2,451 19 4 18 4 21 10 31 9 5 20 20 7 2210 30 29 3

Alaska Guam Hawaii Okinawa Germany Italy

USA USMC USAF USN SOCOM Unclassified - For Official Use Only Source: HST Operational Accountability Report Current Situation

. Retrograde . Reduction of Foot Print . Battle Damage Repair / Component Repair . Sustainment Maintenance . Capability Insertion /Engineering Change Proposal / Retrofit / Configuration Management . Supply Chain Operations . Parts Availability / Asset Visibility . Reset . Transition to Service run Programs

Unclassified - For Official Use Only Questions?

Unclassified - For Official Use Only Unclassified - For Official Use Only MRAP Vendor Locations

GDLS-C BAE

Benoni, South Africa CAT II HAGA CAT I SOCOM Oshkosh CAT I RG31 Capsule fabrication CAT II RG-33L – Demmer, Lansing, MI Capsule fabrication – Benoni, South Africa – Demmer, Lansing, MI Chassis – BAE, York, PA – Spartan, Charlotte, MI – BAE, Aiken, SC – Benoni, South Africa Chassis Capsule fabrication, welding and – Spartan, Charlotte, MI M-ATV final assembly Welding and final assembly – York, PA – BAE, York, PA Capsule fabrication, Chassis – Benoni, South Africa - Oshkosh, Oshkosh, WI Welding and final assembly – Oshkosh, Oshkosh, WI

BAE-TVS (Formally Armor Holdings)

CAT I CAIMAN Capsule fabrication FPII - Armor Holdings GVSD, Fairfield, OH - Armor Holdings Sealy AD, Phoenix, AZ CAT I COUGAR CAT II COUGAR Chassis - Armor Holdings TVSD, Sealy, TX Welding and final assembly - Armor Holdings TVSD, Sealy, TX Navistar Defense CAT III BUFFALO Capsule fabrication - Ultra Machines, Kings Mtn, NC - MCLB, Albany, GA - FPII, Charleston, SC DDRT - Armor Holdings, Sealy, TX Chassis (Texarkana, TX) - Spartan, Charlotte, MI CAT I MAXXPRO Welding and final assembly - FPII, Charleston, SC SPAWAR Capsule fabrication - IMG, West Point, MS Chassis (Charleston, SC) - IMG, Gap, TX Welding and final assembly - IMG, West Point, MS Plasan Sasa, Armor Israel - Plasan Sasa, Israel

Unclassified - For Official Use Only The MRAP Team - Sustainment Original Plan

7,774 • Services and Vehicles on Order Components – USMC • Centralized Fielding • Centralized Support – USA Requirements – USAF • 90 Day Parts Block – USN – SOCOM +

• Service Logistic Commands • Decentralized Current Reality Simultaneous Fieldings • Warfighters = • Decentralized Support 27,740 Requirements Vehicles on Order • Hybrid/Organic Support Concept

Unclassified - For Official Use Only Hybrid Support Strategy

JPO MRAP provides sustainment maintenance at JRSAs & MSF CONUS/OCONUS excluding SWA SWA S Organic facilities perform maintenance Joint Regional Support Activities in Afghanistan install upgrades, U Depot maintenance programmed IAW Depot perform battle damage repair and other sustainment level S Source of Repair decisions at Red River maintenance T Army Depot or LOGCOM depots (Albany or MRAP Sustainment Facility in Kuwait has more robust capabilities A Barstow) than JRSAs I Reset for Army APS-2 performed by On site government reps manage JRSAs/MSF N Leghorn Army Depot in Livorno Italy M JLI provides logistics operations & planning support Home Station Training fleet modifications E effected by JPO MRAP by the Mobile CLSS contractor provides production management support and a N Training Team (for on site retrofits) or by universal mechanic workforce T CLS at Fort Bliss (for M-ATV UIK install) FSR technical advisors from vehicle OEMs provide maintenance FSR support provided by the JPO MRAP support

Repair Parts requisitioned from DoD Source of Supply Retrofit kits provided by JMVP MRAP (primarily sourced from vehicle OEMs) Maintenance strategy is determined by services T A JPO MRAP provides FSR technical advisors C T AC First provides area support and augments Army organic mechanics and I provides tactical, and some sustainment, maintenance in Afghanistan (managed C by Army Sustainment Command) A L SOCOM utilizes CLS

Unclassified - For Official Use Only