Managing Geotechnical Risk on London's Elizabeth Line
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Civil Engineering Proceedings of the Institution of Civil Engineers Volume 170 Issue CE5 Civil Engineering 170 May 2017 Issue CE5 Pages 23–30 http://dx.doi.org/10.1680/jcien.16.00024 Crossrail project: managing geotechnical Paper 1600024 risk on London’s Elizabeth line Received 21/06/2016 Accepted 30/11/2016 Keywords: infrastructure planning/safety & hazards/site Black investigation ICE Publishing: All rights reserved Crossrail project: managing geotechnical risk on London’s Elizabeth line Mike Black MSc, CGeol, CSci, FGS Head of Geotechnics, Crossrail, London, UK Understanding the ground and the specific geotechnical risks it presented was critical for successful delivery of Crossrail, the £14·8 billion project to deliver the Elizabeth line east–west railway across London, UK. Focusing specifically on the central tunnelled section, this paper describes the broad geological setting of the scheme and what were initially perceived to be the key geotechnical hazards. It further describes, with selected examples, how through detailed desk studies, targeted ground investigations and comprehensive client-led interpretative reporting, the specific risks posed by these hazards were more clearly defined. Appropriate mitigation was then developed both during design and delivery to eliminate or reduce these risks to manageable levels. 1. Introduction Focusing specifically on the central tunnelled section, this paper aims to describe the geological setting of the scheme and what Crossrail is a £14·8 billion project to deliver the Elizabeth line were initially perceived to be the key geotechnical risks. It will go – a new high-frequency, high-speed suburban railway serving on to describe how targeted ground investigations were designed London and its surrounding regions. Due for full operation by and implemented to inform and assess the extent of these risks 2019, the line stretches from Berkshire, west of London, to Essex and how client-led interpretative reporting ensured consistency in and Kent in the east – an alignment that measures over 100 km. geotechnical design across the programme. Of this, 42 km comprises the central tunnelled route between Royal The paper will then explain to what extent expected risks Oak portal, near Paddington, and Pudding Mill Lane portal and manifested during construction. It will conclude by describing Plumstead portal, north-east and south-east of the city, respectively what lessons have been learned during the construction of the civil (Figure 1). works both in terms of our understanding of London geology and Within the central tunnelled route there are eight new below- the way in which certain geotechnical risks are managed during ground stations, five permanent shafts, two cross-over structures, construction. two junctions and a number of cross-passages and sumps. Additionally, there were a multitude of temporary shafts and other structures needed for logistical and programme reasons during 2. Geology of the central tunnelled section construction. With a programme of such size and complexity, it was clear The Crossrail tunnels and underground stations are located from the outset that understanding the geology and the specific wholly within the London basin, a large, east–west trending geotechnical risks was going to be critical for successful delivery. geological syncline that sits between the high ground of the Chilterns to the north-west of London and the North Downs to the south of the city. Table 1 shows the strata contained within the Eleanor Street shaft London basin that are encountered within the profile of the Crossrail Fisher Street Mile End Park shaft Pudding Mill shaft Lane portal project. These consist of the Cretaceous Chalk Formation, overlain Farringdon Tottenham To Shenfield by the Palaeogene succession of the Thanet Sand Formation, Court Road Whitechapel Lambeth Group (comprising the Upnor, Woolwich and Reading To Maidenhead Stratford Connaught tunnel Formations) and the Harwich and London Clay Formations. Lying and Heathrow North Woolwich Custom portal House Royal Bond Table 1. Simplified stratigraphy of the London basin Oak portal Street Canary Paddington Wharf Period Series Deposit Woolwich Liverpool Abbey Street Wood Quaternary Holocene Made ground Stepney Limmo Victoria Dock Green Peninsula portal Alluvium Plumstead portal shaft shaft Pleistocene Langley Silt Crossrail station and route in tunnel River Terrace Deposits Crossrail station and route on surface 0 km 5 Palaeogene Eocene London Clay Formation Tunnel portal Shaft Harwich Formation Palaeocene Lambeth Group Figure 1. Plan of the central tunnelled section of the new Thanet Sand Formation Elizabeth line across London Cretaceous Upper Cretaceous Chalk 23 Civil Engineering Crossrail project: managing geotechnical Volume 170 Issue CE5 risk on London’s Elizabeth line Black on top of these are the more recent deposits of the River Terrace groundwater control measures have been employed. Finally, in the gravels, alluvium and made ground. The palaeoenvironments and south-eastern section that includes the Thames tunnels, the route structural setting of the UK at the time of deposition for each of passes into the Chalk Formation, a weak limestone that contains these strata is further described by Davis (2016). Figure 2 shows flints in continuous bands or nodules and significant fracture- the geological long-section for the Crossrail central area. controlled water flow. The western half of the Crossrail tunnelled route is largely Royse et al. (2012) describe the various contemporaneous and constructed in London Clay, a stiff overconsolidated clay that has post-depositional orogenic events that resulted in the structure relatively small amounts of free water and is generally well-suited of the London basin that we see today. Associated with the main to tunnelling. Beneath this, although not present everywhere, is east–west trending folding are some significant known faults the Harwich Formation. This is typically less than 2 m thick and that intersect the Elizabeth line route (Figure 3). Aldiss (2013) consists of a mixture of sands and clays, with occasional gravel describes the under-representation of faulting in central London and is frequently associated with high water flows. As the route in existing literature as largely due to apparent homogeneity and travels eastwards, the tunnels pass down through the stratigraphic lack of marker bands in the London Clay. Understanding of the sequence into the highly variable Lambeth Group deposits. These geological structure of certain areas has increased significantly as a can be particularly challenging for tunnelling and sub-surface result of the Crossrail works. excavation due to the variability of material types ranging from stiff clays through to loose sands and gravels, hard limestone layers and shelly beds. This variability can lead to irregularly distributed 3. Geotechnical hazards and risk and unexpected water flows and may result in instability during excavation. With a good understanding of the geological setting, enhanced by Further east still, the route passes down into the Thanet Sand a comprehensive set of geotechnical desk studies undertaken over Formation. These are typically fine to medium poorly graded sands a number of years since the project’s first incarnation in the early and silts. This Formation and the lower units of the Lambeth Group 1990s, a number of key geotechnical hazards and the consequent and underlying Chalk constitute the main aquifer in London and risks that they pose were identified early in the feasibility design are generally fully saturated where they are encountered by the process. A number of these hazards and risks were recognised Crossrail tunnels with the exception of specific locations where from reviews of other major tunnelling projects in London, Zone of faulting Paddington station Bond Street station Tottenham Court Road station Fisher Street shaft/cross-over Farringdon station Liverpool Street station Whitechapel station Stepney Green junction Grand Union canal Mile End Park shaft Eleanor Street shaft River Lea Pudding Mill Lane portal Royal Oak portal 120 110 100 90 80 70 60 50 Height above tunnel datum: m 40 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10 000 11 000 12 000 13 000 14 000 14 500 Distance along tunnel drive: m Zone of faulting Zone of faulting Greenwich fault zone Superficial deposits River Terrace Deposits London Clay (including Harwich Formation) Lambeth Group Mid-Lambeth Hiatus Thanet Sand Stepney Green junction Canary Wharf station Poplar Dock River Lea Limmo Peninsula shaft Victoria Dock portal Custom House station North Woolwich portal Woolwich station Plumstead shaft Plumstead portal Chalk River Thames 120 West India Dock Connaught tunnel Deep aquifer piezometric 110 100 90 level (August 2008) 80 70 Eastbound tunnel 60 50 Westbound tunnel Height above tunnel datum: m 40 11 000 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000 21 000 22 000 23 000 Distance along tunnel drive: m Figure 2. Geological long-sections of the central tunnelled section, which forks at Stepney Green (vertical scale exaggerated ×20) 24 Civil Engineering Crossrail project: managing geotechnical Volume 170 Issue CE5 risk on London’s Elizabeth line Black Information and case studies on the risk posed by tunnelling and Plaistow excavation-induced ground settlement on existing structures and Graben Tottenham utilities can be found in the three volumes of Crossrail Project: Court Farringdon Road Royal Infrastructure Design and