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Civil and Track Technical Maintenance (Extracted from Formerly ESC 100) Version 1.6

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Civil and Track Technical Maintenance (Extracted from Formerly ESC 100) Version 1.6 Engineering Manual Common MN A 00100 Manual Civil and Track Technical Maintenance (extracted from formerly ESC 100) Version 1.6 Date in Force: 27 June 2019 UNCONTROLLED WHEN PRINTED Superseded by MN A 00100 v1.7, 30/08/2019 Sydney Trains Engineering Manual – Common Civil and Track Technical Maintenance (extracted from formerly ESC 100) MN A 00100 Approved Ken Chong Authorised Jonathon McKinnon by: Professional Head by: Engineering Technical Civil Engineering Publications Manager Engineering System Integrity Engineering System Integrity John McLeod Professional Head Track Engineering Engineering System Integrity Disclaimer This document was prepared for use by Sydney Trains or its contractors only. All Sydney Trains engineering documents are periodically reviewed, and new editions are published, between editions, amendments may also be issued. It is the document user’s sole responsibility to ensure that the copy of the document they are viewing is the current version including any amendments that may have been issued. Errors or omissions in this document should be reported to Sydney Trains. Sydney Trains makes no warranties, express or implied, that compliance with the contents of this document shall be sufficient to ensure safe systems or work or operation. Document control Version Date Author Summary of change 1.0 5 May 2016 A Khan First issue as Sydney Trains document, extracts from formerly ESC 100 Updated changes in bridges, track clearance, Lubricators TMPs 1.1 9 May 2016 A Khan Revert changes to overbridges, footbridges and culvert TMP - pending implementation 1.2 30 September 2016 A Khan Remove references TN065 & TN068 for underbridges 1.3 13 June 2017 A Khan Added Thornley Lever detailed service, updated section A-9 - Earthworks & A-11 Routine Cleaning, Updated Appendix D section D-1 1.4 21 August 2017 A Khan Updated References (section 2.1), Appendix C Updated Revtar to RevCom, Added Concession SW0175:2016 1.5 18 June 2018 A Khan Minor updates to Appendix A1, A5, A9, A12 & Appendix C 1.6 27 June 2019 James Ning Added Racor Lever Examination and Servicing, Edited Standard job number © Sydney Trains Page 2 of 47 Date in Force: 27 June 2019 UNCONTROLLED WHEN PRINTED Version 1.6 Superseded by MN A 00100 v1.7, 30/08/2019 Sydney Trains Engineering Manual – Common Civil and Track Technical Maintenance (extracted from formerly ESC 100) MN A 00100 Summary of changes from previous version Summary of change from version 1.5 to version 1.6 Section Added existing Standard job number to remove duplicability (Track Patrol) A-1, P13 Changed Standard job number to remove duplicability (Test Weld) A-2, P17 Added Examination of Manual Point Lever (Racor Lever) A-5, P21 Added Servicing of Manual Point Lever (Racor Lever) A-5, P21 Changed Standard job number to remove duplicability (Expansion switch A-5, P22 examination) Added existing Standard job number to remove duplicability (Detailed Structures 30/08/2019 A-11, P25 Examination) Created SSC to include 217 to remove duplicability for 207(Servicing of Bearings) A-11, P28 Summary of change from version 1.4 to version 1.5 Section Definitions and Abbreviations update in table 3, P8 Change from SAP to Transport Equip 8.6, P11 Updated Standard Job number A-1, P14 v1.7, Updated frequency of Inspection of Crossing condition A-5, P21 Updated Standard Job number A-9, P24 Frequency and Latitude Update A-12, P28 Inclusion of Tunnels in Integrated Track Patrol in Appendix C Table 3, P36 Inclusion of EI 14/03 - MTP Camera Failure Protocols Appendix C P34 Summary of change from version 1.3 to version 1.4 Section Updated Reference documents Section 2.1 Updated Revtar to RevCom Section 3 00100 Updated all concrete or masonry culverts and separated steel culverts A-11 page24 Updated transom type – ASA product type approval PTA CI001 2016 A-11 page25 Amended dot point in table 2 page 36; Appendix C A • MTP to occur every 14 days, with imagery review within 24hrs of patrol (MTP can occur on 15th day, with imagery reviewed within 24hrs of patrol) Updated wording • (Regime may also be used in Hi-Rail Patrol lengths in Outer Suburban & Regional areas) Amended dot point in table 3 page 37; Appendix C MN • MTP to occur at least every 14 days, with imagery review within 24hrs of patrol (MTP can occur on 15th day, with imagery reviewed within 24hrs of patrol) Updated wording • (Regime may also be used in Hi-Rail Patrol lengths in Outer Suburban & Regional areas) by Removed section D2 table 9 – pending approval Appendix D Summary of change from version 1.2 to version 1.3 Section Note: EI C 17/01 (Inspection of Direct fixed track slab in tunnels & on bridges) MN C 10110 All Actions are incorporated in Service Schedule SSC227 in MN C 10110 EI T 16/14 (prefix in v 1.2) removed as FFU is added with Timber Sleeper A-1, A-3, A-5 EI A 16/01 (prefix in v 1.2) removed & Note for Axle counters added 4.1 – P8 Section 7.1: “Authority to Waive” added 7.1 – P10 Section 8.8: “TMP Implementation” added 8.8 – P12 EI T 16/05 (prefix in v 1.2) removed & SSC017 added for of manual interlocking A1 – P13 levers in Siding and Yards Updated Rail Lubricator examination (All Electrical Remotely monitored lubricators) A2 – P19 EI T 16/05 Added SSC066 for complete service of manual interlocking levers A5 – P19 © Sydney Trains Page 3 of 47 Date in Force: 27 June 2019 UNCONTROLLED WHEN PRINTED Version 1.6 Superseded Sydney Trains Engineering Manual – Common Civil and Track Technical Maintenance (extracted from formerly ESC 100) MN A 00100 Added definition of heavy rain (>50mm in 24 hours) A6 – P21 Added comments in General examination of Cutting & Embankments (not risk A9 – P23 assessed) Added latitude and comments in Detailed Examination to Cutting & Embankments A9 – P23 (not risk assessed) Updated geotechnical risk site examination and review section A9 – P24 Moved pedestrian subway from underbridges to culverts A11 – P24 Added Surface drain/ Track Slab & Subsurface drain Routine Cleaning - Jet / A11 – P288 Hydrovac Added following statement in section D-1, "ensure the output from engineering Appendix D assessment is uploaded in the appropriate database" Page-41 30/08/2019 Summary of change from version 1.1 to version 1.2 Section Updated Appendix D at page 39, added underbridges functions on page 25. “All steel or concrete underbridges including flyover, dives, multilevel stations, Appendix D pedestrian subway” Added table 8 & 9: condition assessment of underbridges Updated examination regime for all cuttings and embankments which are not risk Appendix A assessed v1.7, Moved Buffer stops from Detailed Structures Examination to A-8, Track Equipment Appendix A Added new column for standard job numbers Appendix A 00100 A MN by © Sydney Trains Page 4 of 47 Date in Force: 27 June 2019 UNCONTROLLED WHEN PRINTED Version 1.6 Superseded Sydney Trains Engineering Manual – Common Civil and Track Technical Maintenance (extracted from formerly ESC 100) MN A 00100 Table of Contents 1 Purpose .................................................................................................................................... 7 1.1 Scope and Application .............................................................................................................. 7 2 References ............................................................................................................................... 8 2.1 Sydney Trains / Transport of NSW Documents ........................................................................ 8 3 Definitions and Abbreviations ............................................................................................... 9 30/08/2019 4 Maintenance Concept ...........................................................................................................10 4.1 General....................................................................................................................................10 4.2 Preventive Maintenance..........................................................................................................10 4.3 Corrective Maintenance ..........................................................................................................10 5 Competency ...........................................................................................................................10 6 Safety Importance.................................................................................................................10 v1.7, 7 Management and Reporting .................................................................................................11 7.1 Authority to Waive ...................................................................................................................11 8 Technical Maintenance Plan User Information ..................................................................12 8.1 Asset .......................................................................................................................................12 8.2 Service Description .................................................................................................................12 8.3 Safety Importance ...................................................................................................................12 8.4 Applicability .............................................................................................................................12 8.5 Service Schedule Reference ..................................................................................................12 00100
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