Mysteries of Conching Revealed Carly Meck Blommer Chocolate
START SLIDESHOW > Conching is a Vital Step in the Chocolate Making Process
NEXT > Conching has a Long and Accidental History 1800’s First solid eating chocolate Ancient Mesoamerica appeared – not desirable • Cocoa beans used as currency due to texture • Royals drank a bitter frothy cocoa beverage
1879 • Rudolphe Lindt 1600’s discovered conching. Chocolate was The results were smooth, solely consumed less bitter chocolate as a beverage Image from Brooklyncacao.com NEXT > Design Matters Longitudinal Conche Melanger Refiner Conche Refiner Conche
Forced Air
Conche & Paddles
Ball Mill
Infeed Recirculation Continuous Conche Chocolate Flow In
Rotating Paddles Cooled Water Jacket
Chocolate Flow Out High Shear Conche
Mixing and Cutting Shearing Two Shaft High Sheer Three Shaft High Sheer NEXT > Chocolate Transforms at Different Stages of the Conching Process Phases of Conching Dry Phase Phases of Conching Plastic Phase Phases of Conching Liquid Phase NEXT > Volatile Molecules are Reduced Volatile Reduction
Total VOC Emitted During Conching 16 14 12 10 8 High Shear Dark Choc PPM 6 High Shear Milk Choc Melanger - Dark 4 2 0 1 2 3 4 5 6 7 8 9 10 HOURS Filling - Dry Conching - Liquifying NEXT > Moisture is Reduced Moisture Reduction NEXT > Texture and Mouthfeel are Improved Crystalline Network PreRefining
Crystalline Network Conching
Images Glicerina, Virginia, et al. “The Influence of Different Processing Stages on Particle Size, Microstructure, and Appearance of Dark Chocolate.” Journal of Food Science NEXT > Flow Characteristics are Improved Milk Chocolate Viscosity Reduction 250 200 150 100 50 0 0 2 4 6 8 10 Cocoa Butter Added (g) Hours Conched
250 Dark Chocolate Viscosity Reduction
200
150
100
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0 Cocoa Butter Added (g) 0 2 4 6 8 10 Hours Conched NEXT > Overall Flavor Enhancement Flavor Enhancement Flavor Enhancement
Graph Reference Ziegleder Flavor Enhancement Flavor Enhancement Flavor Enhancement
UNCONCHED DARK 22 HR CONCHED DARK CHOCOLATE CHOCOLATE
Sugar 40.17% Sugar 44.80% Chocolate Liquor 44.48% Chocolate Liquor 49.46% Cocoa Butter 15.06% Cocoa Butter 5.46% Lecithin 0.25% Lecithin 0.25% Vanilla Extract 0.04% Vanilla Extract 0.04%
Overall fat %: 39.33% Overall fat %: 32.42% NEXT > Harness the Knowledge of Your Suppliers Conclusion Thanks! R Potts S Ganter J Derhammer S Luchansky A Moser M Loewen