SANTA CRUZ MY18 5010 Suspension Setup

Copyright 2017 TABLE OF CONTENTS

SAFETY INSTRUCTIONS...... 3 SAG SETUP...... 3 AIR SPRING FORKS...... 3 AIR SHOCKS...... 3 FORK SETUP...... 4 FOX 34 FLOAT...... 4 ROCKSHOX REVELATION™...... 4 SHOCK SETUP...... 5 FOX FLOAT DPS...... 5 FOX FLOAT DPX...... 5 MAINTENANCE SCHEDULE...... 6 CLEANING...... 6 WARRANTY...... 7 LIFETIME FRAME AND FORK WARRANTY...... 7 LIFETIME BEARING WARRANTY...... 7 FILE A WARRANTY CLAIM...... 7 LIMITATIONS, EXCLUSIONS, AND DISCLAIMERS...... 7 instructions forrecommendationsaboutsettingsag The rangeforsagmeasurementistypically25-33%oftotalairshocktravel. Consultyourshockmanufacturer’s AIR SHOCKS dealer formoreinformation. If youcannotgetthedesiredsagmeasurement,mayneedtomake aninternal adjustment.Contactyour instructions forrecommendationsaboutsettingsag The rangeforsagmeasurementistypically15-20%oftotalforktravel.Consultyourmanufacturer’s AIR SPRINGFORKS seated onthebike inyournormalridinggear, includinghydrationpack. appropriate sagsetting.Sagisameasurementofhowmuchyoursuspensioncompresseswhenyouare For optimalsuspensionperformance, adjusttheairpressureforyourweightandridingstyletoachieve SAG SETUP Consult yourforkorshockmanufacturer’s instructionsformaximumandminimumairpressures. Santa CruzBicyclesproducts. Always wearsafetyglassesandpersonalprotectiveequipment,suchaslatex ornitrilegloveswhensettingupservicing You mustregisteryourbicycleinordertomake awarrantyclaim(seetheinstructionsonWarranty page). to fail.Usingthewrongsizepartcancausepartsfailandmayacrash,whichresultinseriousinjuryand/ordeath. Adhere toalltorqueandsizingspecificationsforpressfitsthreadfits.Over-tighteningcandamagethreadsorcauseparts this publication. change atanytimewithoutpriornotice. Theappearanceofyourproductmaydifferfromtheimagescontainedin local SantaCruzBicycles® distributorordealerforquestionsandorders.Informationcontainedinthispublicationissubject to For current service instructions, part numbers, and technical information, visit riding yourbike. Stop ridingimmediately andconsultyourdealerifyoususpectanyproblemswithbicycle. to keep yourbicyclesafeandperformingitsbest.Consultdealerifyouhaveanyquestionsorconcernsaboutpropersetup dealer shouldinstall,adjust,orservicetheframecomponents.Make suretosetupamaintenanceschedulewithyourdealer Special tools and knowledge are necessary for the setup and service of your suspension. For your safety, only an authorized SAFETY INSTRUCTIONS 11. 10. 9. 8. 7. 6. 5. 4. 3. 2. 1. 10. 9. 8. 7. 6. 5. 4. 3. 2. 1.

Reinstall theaircapwhenyou aredonesettingsag. Add orreleaseairuntilyoureach your desiredsag. measurement withthoselistedinthe followingpages. Measure fromtherubberairsleeve sealtotheo-ring,whichisyoursag.Checksag Carefully dismountthebike. Pull theo-ringupagainstrubber airsleeveseal. Without bouncing,standonthepedals inaneutralposition,withyourweightcenteredonthebike. Remove the pump. pressure onthepumpgauge. the desiredpressure. Thiswillequalizethepositiveandnegative airchambersandwillchangethe pump attachedtothevalve, slowlycycleyourshockthrough25% ofitstravel10timesasyoureach Inflate theshocktorecommendedairpressuresettinglistedin the followingpages.Withair Attach ahigh-pressurepumpto theSchradervalve. Unthread theaircaponshocktoaccessSchradervalve. Set thecompressionadjustertoOpen,orfullycounter-clockwise. Reinstall theaircapwhenyouaredonesettingsag. Add orreleaseairuntilyoureachyourdesiredsag. measurement withthoselistedinthefollowingpages. Measure fromthedustwipertoo-ring(orziptie),whichisyoursag.Checksag Carefully dismountthebike. Without bouncing,standonthepedalsinaneutralposition,withyourweightcenteredbike. Slide theo-ring(orziptie)againstforkdustwiper. Remove thepump. Inflate theforktorecommendedairpressuresettinglistedinfollowingpages. Attach ahigh-pressurepumptotheSchradervalve. Unthread theaircaponnon-drivesideforklegtoaccessSchradervalve. Set thecompressionadjustertoOpen,orfullycounter-clockwise. WARNING www.santacruzbicycles.com , Please contact your 3 ENGLISH 4 ENGLISH ROCKSHOX REVELATION™ FOX 34FLOAT FORK SETUP 240-250 lb(109-113kg) 230-240 lb(104-109kg) 220-230 lb(100-104kg) 210-220 lb(95-100kg) 200-210 lb(91-95kg) 190-200 lb(86-91kg) 180-190 lb(82-86kg) 170-180 lb(77-82kg) 160-170 lb(73-77kg) 150-160 lb(68-73kg) 140-150 lb(64-68kg) 130-140 lb(59-64kg) 120-130 lb(54-59kg) Rider Weight Wheel (in) 27.5, Travel (mm) 150, 160 130, 140 120 (<55 kg) <120 lb <65 psi <55 psi <45 psi (55-63 kg) 120-140 lb 55-65 psi 45-55 psi 65-75 psi FLOAT AirPressure 114 psi 110 psi 105 psi 100 psi 96 psi 91 psi 86 psi 82 psi 77 psi 72 psi 68 psi 63 psi 58 psi 140-160 lb (72-81 kg) 55-65 psi 65-75 psi 75-85 psi 160-180 lb (81-90 kg) 85-95 psi 65-75 psi 75-85 psi 180-200 lb (90-99 kg) 95-105 psi 85-95 psi 75-85 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi 120 psi Max Pressure

200-220 lb (90-99 kg) 105-115 psi 95-105 psi 85-95 psi 105+ psi >220 lb 115+ psi 95+ psi (99 kg) Max Psi 163 psi 148 psi FOX FLOAT DPX FOX FLOAT DPS SHOCK SETUP 280 lb(127kg) 260 lb(117.9 kg) 240 lb(108.8kg) 220 lb(99.8 kg) 200 lb(90.7 kg) 180 lb(81.8kg) 160 lb(72.6kg) 140 lb(63.5kg) 120 lb(54.4kg) 100 lb(45.5kg) Rider Weight 280 lb(127kg) 260 lb(117.9 kg) 240 lb(108.8kg) 220 lb(99.8 kg) 200 lb(90.7 kg) 180 lb(81.8kg) 160 lb(72.6kg) 140 lb(63.5kg) 120 lb(54.4kg) 100 lb(45.5kg) Rider Weight Air Pressure 305 psi 285 psi 270 psi 250 psi 235 psi 215 psi 200 psi 180 psi 165 psi 145 psi Air Pressure 290 psi 270 psi 255 psi 235 psi 220 psi 200 psi 185 psi 165 psi 150 psi 130 psi 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm Shock Sag 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm 16-19 mm Shock Sag 5 ENGLISH 6 ENGLISH frame finish.Some finishesdonotrequirepolish.If youarenotcertain,consultyour retailer. harsh chemicalsthat candamagethepaintormoving parts.Donotusehigh-pressure water. Everythreemonths, clean andpolishthe Clean your bicycle with a soft, moist cloth and bicycle cleaner or a solution of dish soap and water. Do not use industrial solvents or CLEANING of parts. to thisMaintenanceScheduleasaguideforfrequentinspection,service, andreplacement contact yourlocaldealer. Consult yourlocaldealertocreateamaintenanceplanandrefer provided bythecomponentmanufacturer, downloadthematerialsoffInternetor manuals suppliedbythecomponentmanufacturers.Ifyoudidnotreceivemanual professional bicyclemechanic.Thisusermanualistobeusedinconjunctionwiththe Bicycle servicerequiresspecialknowledgeandtoolsshouldbeperformedbya MAINTENANCE SCHEDULE not abletorepairthem,take yourbike toyourauthorizeddealerforservice. riding frequency. Forserviceinstructionsforyourspecificcomponents, visitthemanufacturer’s website. Ifyoudetectanyproblemswithyourbike, andyou are bicycle andpreventmoreseriousproblemsfromarising.Itisimportanttoremember that serviceintervalscanvarydependingonclimate, trailconditionsand This listprovidessomeguidelines,butisnottobeconsideredacompleteinspection. Following theseguidelineswillhelpmaintaintheperformanceofyour Lubricate thechain shifting operation Check forsmooth positioned andtightened and seatpostarecorrectly Check thatthesaddle working order and reflectorsareingood Check thatthelightingsystem preferences settings areatyour Check thatthesuspension deformities, anddiscoloration scratches, cracks, dents, and inspectforsignsofstress: arecorrectlypositioned Check thatthehandlebarand secure Check thatbothwheelsare brake padsandbrake lines Check thebrakes, including Check thetirepressure are true Check thatthewheels attached it iscorrectlyandsecurely chainstay guardandensure or discoloration.Inspectthe cracks, dents,deformation signs ofstress:scratches, Check theframeandforkfor BEFORE EVERY RIDE

suspension Clean dustsealson and wear Check thetiresfordamage Clean thebicycle for damage Check therimsandspokes carriers. accessories orluggage to includepedalsandany specifications. Make sure tightened topropertorque Check thatallboltsare WEEKLY applicable) forwear and bottombracket guard(if Check thechainstayguard tensioned correctly Check thatthechainis adjusted correctly Check thattheheadsetis torque specifications bracket istightenedtoproper Check thatthebottom cables forwear Check theshifterandbrake MONTHLY Top offgreaseportsinframe and pedals Inspect thecrankarms Inspect thedrivetrainforwear EVERY 3MONTHS for wear Inspect suspensionparts Check tiresealantlevels lower links, ifapplicable

Check forserviceinstructions your dealer instructions orconsult component manufacturer’s as recommendedbyyour Clean andlubricateallparts as needed and/or replaceparts components. Repair, service, suspension, andallother and inspectionofframe, dealer: overhaulservice Annual servicingatyour ANNUALLY www.santacruzbicycles.com and intervalsforyourframeat

http://www.santacruzbicycles.com/en-US/warranties To printtheformsmentioned aboveandtoviewthemostcurrentwarrantyinformationpleasevisit country tocountry. gives you specific legalrights, andyoumayalsohaveother rightswhich varyfrom stateto and so astobevalidandenforceablethemaximumextent consistentwithsuchlaw. Thiswarranty thereto) isdeemedinvalidorunenforceablepursuanttoapplicablelaw, itshallbedeemedmodified they maynotapplytoyou.Ifanyportionoftheforegoingwarranty(orexclusions orlimitations Some statesandcountriesdonotallowsomeoralloftheforegoingexclusions orlimitations,so OTHER THEORY. WHETHER BASED ONCONTRACT, WARRANTY, NEGLIGENCE, PRODUCT LIABILITY, ORANY LIMITATION DAMAGES FORPERSONALINJURY, PROPERTY DAMAGE, ORECONOMICLOSSES, FROM THEPURCHASE, USE,OROWNERSHIP OFITS PRODUCTS, INCLUDING WITHOUT OTHERWISE LIABLE FORANYDIRECT, INCIDENTAL ORCONSEQUENTIAL DAMAGES ARISING AFFILIATES (ORANYOFTHEIRRESPECTIVESUCCESSORSORASSIGNS) BERESPONSIBLEOR BICYCLES ORANYOFITS OWNERS, OFFICERS,EMPLOYEES, REPRESENTATIVES, AGENTS, OR THE MAXIMUMEXTENTPERMITTEDBY APPLICABLE LAW, INNOEVENTSHALLSANTA CRUZ MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE HEREBY DISCLAIMED. TO EXPRESS ANDIMPLIEDWARRANTIES (INCLUDING WITHOUTLIMITATION THEWARRANTIES OF CRUZ BICYCLES. TO THEMAXIMUMEXTENTPERMITTEDBY APPLICABLE LAW, ALLOTHER THE FOREGOINGWARRANTY ISTHESOLEANDEXCLUSIVE WARRANTY OFFEREDBY SANTA and otherimpactsislimitedtoofferedreplacementatareducedchargeassetforth above. Santa Cruz Bicycles in its sole discretion. The warranty for damage arising from accidents, crashes from itsoriginalconditioninanymannerorusedoutsidenormalintendeduse, asdetermined by normal wear and tear, or damage from commercial use. The warranty is void if the part is modified Santa CruzBicyclesinitssolediscretion.Thewarrantydoesnotcoverlaborcosts,customfinishes, repair orreplacementofdefectivepartswiththoseequalgreatervalue, asdetermined by The sole remedy available under the foregoing express warranty and all implied warranties is the LIMITATIONS, EXCLUSIONS, ANDDISCLAIMERS Department. If youhaveanyotherquestions,orwouldlike tofollowuponawarrantyclaim,contactourWarranty can togetyoubackridingasfastpossible. Something not right? Use our Warranty Claim Form to file a warranty claim. We’ll do everythingwe FILE AWARRANTY CLAIM at areducedchargeintheeventofcrashorothernon-warrantysituationforlife thebike. Santa CruzBicycleswillmake replacementframepartsavailabletotheoriginal,registeredowner NO-FAULT REPLACEMENT period offiveyearsfromtheoriginaldatepurchase. Santa Cruzcarbonhandlebarsarewarrantedagainstdefectsinmaterialsandworkmanshipfora HANDLEBARS receipt, andwe’ll getanew setofbearingsouttoyouwithin48hours! process issimple:filloutthe Warranty Bearing Replacement Form,uploadacopyofyourpurchase Santa CruzBicyclespivotbearingsarewarrantedforlifetotheoriginalownerofbike. Thereturn LIFETIME BEARINGWARRANTY under thepreviously-existing warrantyforfiveyearsfromtheoriginaldateofpurchase. time ofpurchase. Notwithstandingtheforegoing,framespurchasedpriortoMay1,2015arecovered confirm that you are the original owner, please register using our the lifetime of the frame or rigid fork and is available only to the original, registered owner. Inorderto Bicycles it determines to be defective in materialsorworkmanship. Thewarranty will beineffectfor Santa CruzBicycleswillrepairorreplaceatitsoptionanyframerigidforkmadeby LIFETIME FRAMEANDFORKWARRANTY WARRANTY .

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