University of Groningen
Unique features of several microbial α-amylases active on soluble and native starch Sarian, Fean Davisunjaya
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Unique features of several microbial α‐amylases active on
soluble and native starch
Fean Davisunjaya Sarian
The work described in this thesis was performed in the research group of the Microbial Physiology of the Groningen Biomolecular Sciences and Biotechnology Institute (GBB), the Aquatic Biotechnology and Bioprocessing Engineering of the Engineering and Technology Institute Groningen (ENTEG) of the University of Groningen, The Netherlands, and the Biochemistry Division, Institut Teknologi Banding Indonesia. This work was financially supported by a Bernoulli scholarship and by Asahi Glass Foundation.
Cover design and layout of the book: F. D. Sarian
Cover front: art of α‐amylase with glucose and maltooligosacharides
Cover back: art of glucose and maltooligosaccharides
Printed by: Ipskamp Printing
ISBN: 978-90-367-8850-2
ISBN: 978-90-367-8849-6 (electronic version)
Copyright © 2016 by Fean Davisunjaya Sarian
All right reserved. No part of this thesis may be reproduced, stored in a retrieval system or transmitted in any form by any means, without permission from the author.
Unique features of several microbial α-amylases active on soluble and native starch
PhD thesis
to obtain the degree of PhD at the University of Groningen on the authority of the Rector Magnificus Prof. E. Sterken and in accordance with the decision by the College of Deans.
This thesis will be defended in public on
Friday 3 June 2016 at 09.00 hours
by
Fean Davisunjaya Sarian
born on 31 July 1981 in Yogyakarta, Indonesia
Supervisors Prof. M.J.E.C. van der Maarel Prof. L. Dijkhuizen
Assessment Committee Prof. G.J.W. Euverink Prof. M.W. Fraaije Prof. B. Svensson Table of Contents
Chapter 1 Introduction ...... 1
Chapter 2 Cold enzymatic hydrolysis of Indonesian roots
and tuber starches ...... 81
Chapter 3 Enzymatic degradation of granular starch
By Microbacterium aurum strain B8.A ...... 99
Chapter 4 Degradation of granular starch by the bacterium Microbacterium aurum B8.A involves a novel modular α‐amylase enzyme system with FnIII and
CBM25 domains ...... 125
Chapter 5 Identification of a novel α‐amylase from marine Bacillus megaterium NL3 representing a new
GH13 subfamily ...... 159
Chapter 6 General Discussion ...... 191
Summary non‐expert ...... 203
Samenvatting ...... 209
Acknowledgments ...... vii
List of publications ...... xi
Chapter
Introduction
Introduction
What is Starch?
Starch is next to cellulose and chitin, the most abundant biopolymer in nature. Plants
Page | 2 utilize the light energy absorbed by chlorophyll to produce simple sugars and oxygen from carbon dioxide and water through a process called photosynthesis. These simple sugars may be used directly in cellular respiration, converted into starch, or used to build cell walls. The starch serves as major energy storage for plants, which can later be converted back to glucose and used in respiration when required. Starch is densely packed in microscopic particles called granules and is extremely insoluble in water at room temperature. The composition, size and shape of these granules are often characteristic for the plant species from which they are extracted (1). Structurally, starch is made up of individual units of glucose, linked together by α(14) and occasional α(16)‐glycosidic linkages (2). Amylose, the minor component, is a relatively long and linear molecule with almost exclusively
α(14)‐glycosidic bonds with number average degree of polymerization (DPn) of 900‐3300 (3). It has a slight degree of branching of 9‐20 branches per molecule (4,
5). Amylopectin is the major component of most starches and has a DPn of 4800‐ 15900 with a molecular mass that is about 5 times bigger than amylose (3). It consists of short α(14) linked chains while branching by α(16)‐glycosidic bonds occurs every 15‐45 glucosyl units (5, 6). Within the starch granule, amylopectin molecules are ordered radially with the ends of non‐reducing chains pointing toward the outer surface (7). Although the exact molecular architecture is still not clear, its structure is often described by a cluster model (Fig. 1.1) (4, 8). Hizukuri (9) and Kobayashi et al. (10) have shown that an amylopectin molecule contains several types of chains (A, B, and C) which differ in their chain length and are present in almost equal proportions. The A‐chains (unbranched) are the shortest chains, linked to B chains and do not carry any other chains, whereas the B chains (B1‐B4, depending on their length and the number of clusters the chain passes through), connect to one or more A chains and/or B chains. B1 chains are short chains that span only one cluster, while B2, B3, and B4 chains are long chains that connect two to four cluster chains in the amylopectin molecule (9). The C‐chain contains the reducing end group of the molecule (11).
Chapter 1
Page | 3
Fig 1.1 Schematic representation of the cluster model of amylopectin. For definition of A, B1‐B2, and C, see text. Straight line, α(14) glycosidic bonds; dashed line, α(16) glycosidic bonds. Adapted from Tester et al. (12), with modifications.
The relative content of amylose and amylopectin varies widely, depending on the botanical origin (Table 1.1). The amylose content of regular starch is typically from 10 to 35% of the total starch. High‐amylose starches contain approximately 35‐70% amylose, while ‘waxy’ (high‐amylopectin) starches have almost no amylose (0% to 4%) (13). Functional properties of starch, such as water‐binding capacity, gelatinization and pasting, retrogradation, and susceptibility to enzymatic degradation are influenced by the amylose content and the placement of the amylose in the amylopectin (14). Both amylose and amylopectin are packed together in complex structures consisting of crystalline and amorphous areas and contain a few phosphate groups mainly at the C‐6 of the glucose residues (15). Phosphorus, present as phosphate monoester and phospholipids, at low amounts significantly affects the functional properties of the starch (16). Apart from these main components, smaller amounts of other components, such as proteins and lipids may also be present in amounts that vary depending on the botanical origin and starch isolation procedure (3).
Introduction
Structure and properties of starch
Native starches are semi‐crystalline structures. The degree of crystallinity of native
Page | 4 starch varies between 15 – 45% depending on the starch source (6, 17). Observed by light microscopy or scanning electron microscopy (after a slight acid or enzyme treatment), starch granules are formed by the deposition of growth rings that consist of alternating semi‐crystalline and amorphous layers (18–20). Irrespective of the source of the starch, the repeat distance of alternating amorphous and crystalline layers is highly conserved at 9 nm (21–23) (Fig. 1.1). The starch granule organization is very complex and depends strongly on the botanical origin.
A schematic representation of the granule’s architecture is given in Fig. 1.2. The outer branches of the amylopectin molecule form double helices that are arranged in crystalline regions. The amorphous part of the starch is believed to consist of amylose that forms single helical structures near the branch points of the amylopectin molecule (24). Jenkins and Donald (21) hypothesized that amylose is predominantly located in the amorphous growth ring based on their investigation of the amylose content of corn, barley and pea. This results in the formation of amorphous and crystalline lamellae arranged in an overall semi crystalline structure. X‐ray diffractometry has been used to reveal the presence and the characteristics of the crystalline structure of starch granules (15). There are three diffraction patterns for starches, the A, B, and C pattern, that explain the difference of packing of the amylopectin double helices (25). The type A pattern is generally found in cereal starches, therefore called the cereal type, while most of tuber and root starches exhibit the typical B type X‐ray pattern (3). A and B patterns differ from each other by the double helix packing arrangement in the unit cells as well as in the amount of associated water (Fig. 1.3). Starch granules of the A‐type are formed from very compactly arranged double helices and shorter average branch chain length of amylopectin. In contrast, the B‐type starches have more open structures with hexagonal channel arrangement that are filled with water molecules and contain longer average branch chain lengths (26, 27). Some of the rhizome and legume starches have the C‐type pattern which is a mixture of A and B types in
Chapter 1
varying proportions rather than a distinct crystalline structure (3, 28). Apart from the chain length (26, 28, 29), other factors are known to influence the crystallinity type of starches: temperature (30), concentration of starch solution, salts (31), and organic molecules (32). Page | 5
Amorphous
Crystalline
Amorphous 9 nm
Crystalline 9 nm Amorphous Granule diameter: Growth ring diameter: 0.5 – 110 µm 120 – 400 nm Cluster/ starch chain
Monomer: 0.55 nm Fig 1.2 Schematic view of the different structural levels within a starch granule. The cluster structure of amylopectin forms ordered double helices in regular arrays to give crystalline lamellae. Crystalline lamellae are separated by amorphous lamellae, giving rise to semi‐crystalline zones. Crystalline‐amorphous repeats, with a periodicity of 9 nm, are called ‘growth rings’ and are organized into spherical blocklets to form granules. Adapted from Buleon et al. (6), with modifications.
Starch granules are synthesized in various plant tissues, such as leaves (33–35), fruits (banana) (36), seeds such as those of corn, soybean (37), and pea (38), different types of stems (sago), roots and tubers (cassava, potato, sweet potato), and even pollen (39, 40). Starches isolated from different botanical sources display a characteristic granule morphology (41). The diameter of starch granules varies depending on the biological origin, and ranges from submicron, such as soybean, to more than 100 µm for edible canna and potato (Table 1.1). In addition, the shape Introduction
ranges from spheres, lenticulars (disks), irregular tubules, polygonals, to ovals (42). Starch granules occur individually or as clusters, and no two granules are identical (5, 43). Potato starch granules have been observed to be both oval and spherical in Page | 6 shape (15). Corn starches are spherical and polygonal in shape (44). Wheat, barley, and rye starches have bimodal size distributions, while rice starches have a unimodal size distribution with a polygonal‐shape (5). Almost all legume starches are oval shape, although spherical, round, and irregular shaped granules have also been found (45). The characteristics attributed to each starch are presented in detail in Table 1.1.
Fig 1.3 Double helix packing arrangement in the A‐ (left) and B‐type (right) of starch. Mixtures of A and B are designated C‐type. Each circle represents a view down the z‐axis of a double helix. In the structure of A‐type starch, for each unit cell, four water molecules (diamond shape) are located between the helices. Adapted from Sarko et al. (25) and Buleon et al. (46), with modifications.
Chapter 1
Table 1.1 Morphology and composition of native starch granules from various sources.
Starch Type Amylose (%) Shape X‐ray Size (µm) Page | 7 diffraction Arrowroot Root 19 – 21 (47) Spherical A 8 – 42 (47) Corn Cereal 22 – 32 (48) Spherical/ A 3 – 23 (49) Polygonal Rice Cereal 1 – 8 (50) Polygonal A 3 – 10 (50) Wheat Cereal 18 – 30 (51) Spherical A 22 – 26 (51) Edible canna Root 28 – 38 (17, Spherical B 10 – 101 (41, 49) 49, 52, 53) Potato Root 18 – 28 (54, Oval/ B 15 – 110 (15, 55) Spherical 54, 55) Banana Fruit 16 – 40 (36) Irregular A, B, or C 20 – 60 (36) Cassava Root 17 – 33 Lenticular/ A or C 7 – 23 (47) Spherical Bean Legume 23 – 39 (56, Oval C 8 – 55 (56, 57) 57) Chickpea Legume 28 – 40 (58) Oval/ C 5 – 35 (58) Spherical Smooth pea Legume 33 – 49 (59) Oval C 2 – 40 (59) Soybean Legume 12 – 16 (37) Spherical/ C 0.7 – 4 (37) Polygonal Sweet potato Root 20 – 25 (47) Polygonal C 7 – 28 (47) Sago Pith 24 – 31 (60) Spherical C 20 – 40 (60) Leaves Leaf 16 – 20 (61) Lenticular n.d. n.d. (tobacco) Leaves Leaf 4 – 34 (62) Lentilcular n.d. 0.2 – 0.3 (62) (Arabidopsis) n.d., no data; (number), reference Introduction
A common feature of all starch granules is that they cannot be degraded directly, they must be hydrolyzed first and the enzymes involved in their degradation process require specific entry points on the structure of granules, in the form of either pores, Page | 8 channels, or zones of attack (63, 64). Some granules as observed by Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) were found to have many pores, others a few, and some none (65). Pores were observed on the surface of some corn, sorghum, and millet starch granules. Large granules of wheat, barley, and rye starch also have pores along the equatorial groove of the granule (63). Those pores were randomly distributed over the surfaces of starch granules and varied in number per granule. No pores have been observed on granules from arrowroot, cassava, edible canna, or rice, while there is much disagreement as to the presence of pores on the surface of potato starch granules (66–69). The origin of these starch surface pores differs; some pores are created during starch accumulation in the plant and some are formed during thermal or hydrothermal processing when amylose migrates from the granule’s interior to the outer layer and surface (70). Other pores are formed as a result of mechanical damage or granule’s cracks during grain treatment (71, 72). The function of these pores is not well understood but they could be openings to channels that potentially provide direct enzyme access to the granule interior (63).
Starch Degradation
In nearly all types of higher plants, starch is accumulated inside plastids in two forms, namely the short‐term reserve starch, so‐called transitory starch, in photosynthetically active leaves, and the long‐term storage starch in amyloplasts of heterotrophic tissues such as roots, tubers, fruits, or endosperm. Whether both types of starches are developing a similar semi‐crystalline granule of complex structure, the physiological role of these starches is remarkably different (73). Transitory starch along with sucrose is synthesized in the leaves as the primary product of photosynthesis during the day. Transitory starch then accumulates in chloroplasts and sucrose is exported to the sites of growth. During the following night, the starch is degraded to provide a continued supply of carbohydrate for leaf
Chapter 1
cell metabolism and also to provide substrate for sucrose synthesis to allow continued export to non‐photosynthetic parts of the plants (74). In storage organs, starch synthesis occurs over many days or weeks during the development and maturation of the tissue (75). It is degraded rapidly during specific periodic or Page | 9 developmental signals, such as the beginning of spring, and the early ripening of most cultivars (76, 77).
In-vivo degradation of starch granules
Hydrolysis of starch to glucose is important for the maximal utilization of starch to provide energy for animals and plants. It is clear that pathways of starch degradation differ with the organs and species, and that distinct pathways may operate within the same organ (74, 78). In living cells, the process of starch degradation is best understood in leaves, where the transitory starch is degraded by respiration at night (35, 79), while the pathway in other starch containing tissue is poorly understood except in the case of germinating cereal grains (73). To investigate the impact of different day lengths on the amount of starch in leaves, many experiments have been performed in several plants either by growth in low light or in the dark for 24‐48 h (7, 80–84). Leaf starch is converted to maltodextrin by several enzymes, such as β‐amylase (EC 3.2.1.2) and debranching enzyme (EC 3.2.1.33), with maltose and glucose as the main products. These sugars are then exported to the cytosol, and later converted to sucrose that is used to provide energy to the cells or transported to other parts of the plant where it is converted to starch for long term storage (35). In leaves, the amount of starch accumulated during the entire photoperiod does not decrease, because during the night, the starch accumulated during the day is degraded at a relatively constant rate (78). The rate of degradation is regulated in a manner complementary to the rate of synthesis during the day (35).
Starch degradation in chloroplasts differs from that in amyloplasts of germinating cereal grains. Starch degradation is a regulated process and the release of soluble Introduction
α‐glucans from the semi‐crystalline starch granule is initiated by induction of the expression of the hydrolytic enzyme. In leaves, starch degradation starts with the addition of phosphate groups at the C‐6 and C‐3 positions of a small portion of the Page | 10 glucosyl residues by glucan‐water dikinase (GWD, EC 2.7.9.4) and phosphoglucan water dikinase (PWD, EC 2.7.9.4), respectively (85, 86). The phosphate levels in starch granules may disrupt the packing of the amylopectin at the granules surface in such a way as to allow it to become degraded by exo‐amylolytic enzymes (87). α‐Amylase (EC 3.2.1.1) has always been considered to be involved in the conversion of transitory starch to maltodextrin, but recent data indicate that α‐amylase is most likely not required for transitory starch degradation in Arabidopsis (Arabidopsis thaliana) leaves, as evidence for α‐amylase involvement in leaf starch catabolism is lacking (79, 88). Currently, it is considered that the hydrolysis of leaf starch granules is catalyzed mainly by β‐amylase and debranching enzyme (isoamylase 3, EC 3.2.1.68). The Arabidopsis genome contains nine genes encoding β‐amylase in which four of them are localized in the chloroplast (89, 90). Maltose and glucose accumulate during starch degradation, and are exported from the chloroplast to the cytosol. Either for sucrose synthesis, glycolysis, or the oxidative pentose phosphate pathway, conversion of transported maltose and glucose occurs later in the cytosol (79).
During germination of cereals, the solubilisation of starch is initiated by the action of α‐amylase, which is secreted to the endosperm at the early stage of germination (91). The degradation occurs following direct binding of α‐amylase to the starch granules in dead amyloplast cells. In other starch‐storing organs such as tubers and fruits there is no clear evidence for initial attack on the starch granule by α‐amylase. However, for cotyledons the consensus hypothesis is that new α‐amylase needs to be synthesized at the start of starch degradation (92, 93). Studies by Henson and coworkers (94) have suggested that α‐glucosidase (EC 3.2.1.20) is acting together with α‐amylase during degradation of barley grain and perhaps pea seed starch. The complete degradation of soluble starch then proceeds by the action of α‐ and β‐amylase, phosphorylase (EC 2.4.1.7), debranching enzymes (e.g., isoamylase and pullulanase, EC3.2.1.41), and α‐glucosidase. The glucose produced in the endosperm
Chapter 1
is taken up and converted to sucrose, then the sucrose is provided to the growing tissues, such as the young shoot and root tissues (79). Hormonal level and environmental conditions regulate the starch degradation processes. As an example changes in the level of gibberellins, a growth hormone, promotes starch degradation Page | 11 by stimulating the production of α‐amylase and other hydrolyzing enzymes needed for providing soluble sugars into the endosperm during germination and establishment of cereal seedling (95). The pathway of starch degradation is summarized in Fig. 1.4.
Starch granules
GWD and PWD Initial attack α‐amylase
Soluble branched glucans α‐amylase, β‐amylase, Debranching isoamylase, pullulanase
Soluble linear glucans
Degradation of α‐glucosidase linear chains
Glucosyl monomers Fig 1.4 Schematic pathway for starch degradation in plants. The initial attack on granules occurs inside plastids (within chloroplast in leaves, amyloplasts in non‐ photosynthetic tissues). Oligosaccharides released during starch degradation, such as maltose and maltotriose, are hydrolyzed to glucose by α‐glucosidase. GWD, glucan‐water dikinase; PWD, phosphoglucan water dikinase.
The other typical storage starch is found in tubers. Starch degradation in tubers occurs as a result of stress during sprouting (96, 97). In addition, the conversion of starch into sugars can also be initiated by cold‐induced sweetening. Temporary cold sweetening process may be partially reversed since sugar levels decline by reconditioning of the tubers to higher temperature at such periods (98, 99). A series Introduction
of starch‐degrading enzyme activities have been detected in potato tubers, including α‐amylase, isoamylase, β‐amylase, α‐glucosidase, and phosphorylase (99). An indication that starch degradation proceeds differently in cereal endosperms and Page | 12 potato tubers comes from the different appearance of their granules during degradation. Huber and Miller (1997) observed that granules from cereal endosperm have abundant surface pores that are the entrances of channels leading to the interior of the granule (63, 66). During enzymatic degradation, pits in the cereal starch granules become enlarged and deeper. Internal material surrounding the channels is eroded and subsequently more of the granular surface is attacked. In contrast, potato starch granules are highly resistant to enzymatic attack, and no convincing evidence for pores on their surface has been found so far (69, 100). Because of these very different properties, Alvani et al. (2011) suggested that the type of enzyme responsible for the attack on the potato granules may be different from that in cereal endosperm (100).
In order to maintain the cellular integrity and homeostasis, non‐photosynthetic organisms have to take up organic materials, such as starch. Humans, animals, and many other organisms including microbes degrade starch (101–105), as it constitutes a major source of energy. Although the basic enzymology of non‐plant starch degradation is similar, it differs in several aspects from that of plants.
Industrial starch conversion
Among carbohydrate polymers, not only as the main source of food for human, starch is the most important raw material that is widely used in range of a food and non‐food products. Starch is conventionally used in food as a thickener, colloidal stabilizer, gelling agent, encapsulation, coating agent, and water retention agent (106). Some of the non‐food applications include the use in paper manufacturing for surface sizing or in the textile industry as thickening and warp sizing agent (107– 109). Beside the use of starch directly as food source or in industrial products, it can be physically, chemically, or enzymatically modified into maltodextrins or simple
Chapter 1
sugars such as glucose or maltose (110). Glucose syrups then can be used as a substrate in the large‐scale ethanol production (111). The traditional process to convert starch into glucose and other sugars is based either on acid hydrolysis (112) or enzymatic catalyzed hydrolysis. The advantage of enzymatic treatment is a high Page | 13 yield of sugars and minimal formation of by‐products (113).
Enzymatic hydrolysis of starch involves three steps: gelatinization of a 15 – 35% (by weight) slurry starch with steam (114–116), followed by liquefaction by α‐amylases at 90‐105 oC. Finally, saccharification leads to further hydrolysis into glucose by glucoamylase (EC 3.2.1.3) at 60 oC. The latter step is time‐consuming and requires relatively high amounts of energy. To reduce the energy cost for cooking of starchy materials, the no‐cooking conversion has been developed resulting in a reduction of energy consumption by approximately 50% (117). The no‐cooking concept for starch processing, although firstly reported in the 1940’s (118), has only been established at large scale during the last decade.
Starch-Degrading Enzymes
Because of its complex structure, starch requires an appropriate combination of enzymes for its conversion to oligosaccharides and smaller sugars, such as glucose and maltose. A number of enzymes that are known to be involved in starch degradation have been identified and they are basically classified into four distinct groups of amylolytic enzymes, endo‐acting amylases, exo‐acting amylases, debranching enzymes, and glucosyltransferases (Fig. 1.5) (119, 120). Endo‐acting amylases, such as α‐amylase, hydrolyze α(14)‐glycosidic linkages in the inner region of the starch polymer in a random fashion and produce linear and branched oligosaccharides in the α‐configuration. Exo‐acting amylases hydrolyze the substrate from the non‐reducing end, producing only small oligo‐ and/or monosaccharides such as maltose (β‐amylase) or glucose (glucoamylase). Three major types of exo‐ amylases are important for starch hydrolysis; β‐amylase exclusively hydrolyzes α(14)‐glycosidic linkages at the non‐reducing ends, producing maltose and β‐limit Introduction
dextrins. Glucoamylase attacks α(14) linkages, releasing glucose molecules in the β‐configuration; it also attacks α(16) bonds at branching points in the amylopectin molecule, but much more slowly than α(14) bonds. α‐Glucosidase catalyzes the Page | 14 splitting of α‐glycosyl residues from the non‐reducing end of substrates to release α‐glucose (120).
Debranching enzymes catalyze the hydrolysis of α(16)‐glycosidic linkages in amylopectin and related oligosaccharides. These debranching enzymes are also known as pullulanase and isoamylase. To date, there are two main groups of pullulanase based on their substrate specificity and product formation; Pullulanase type I (referred to here as pullulanase), which specifically hydrolyzes the α(16)‐ glycosidic linkages in pullulan as well as in branched oligosaccharides, releasing maltotriose and linear oligosaccharides, respectively. In contrast, isoamylase acts on α(16) branch linkages of amylopectin and glycogen, but it is unable to hydrolyze pullulan. The second group is pullulanase type II or amylopullulanase (neopullulanase, EC 3.2.1.135), acting on both α(16) and α(14) linkages in starch, amylose, amylopectin, and pullulan. Both groups of enzymes are unable to degrade small cyclic oligosaccharides (121). Pullulan is a three α(14)‐linked glucose molecules that are repeatedly connected to each other by α(16)‐ glycosidic linkages on the terminal glucose (122).
Glucosyltransferases (EC 2.4.1.‐) constitute another group of starch‐converting enzymes that hydrolyze the α(14)‐glycosidic linkages in the donor molecule and transfer part of the donor to a glycosidic acceptor, forming a new glycosidic bond (120). Enzymes such as amylomaltases (EC 2.4.1.25) and cyclodextrin glucosyltransferases (CGTases, EC 2.4.1.19) cleave and form α(14)‐glycosidic linkages, while branching enzymes (EC 2.4.1.18) cleave α(14)‐glycosidic linkages and form α(16)‐glycosidic linkages. The CGTases produce cyclodextrins from starch by cyclization of an oligosaccharide of 6, 7, or 8 glucose residues, whilst amylomaltases catalyze transglycosylation to form a linear chain product (123, 124).
Chapter 1
Amylolytic enzymes are abundant in microorganisms, plants, animals, and a number of raw starch‐degrading enzymes have been reported that are able to degrade raw (native) starch (118, 125). These raw starch‐degrading enzymes act on starch in its crystalline form (insoluble substrate). This low‐temperature hydrolysis is being Page | 15 considered a major breakthrough in the starch processing industry, and has been described as granular starch, raw starch, cold, no‐cooking, sub‐gelatinization temperature or nonconventional starch hydrolysis (126, 127). α‐Amylases capable of raw starch degradation have been reported to be produced by a variety of living organisms, ranging from microorganisms including fungi, yeast, bacteria, and archaea, to plants and humans (128). However, only raw starch‐degradation enzymes from microbial origin have gained significant attention, because of their advantages, such as cost/time‐effectiveness, high productivity, and ease of the process of modification and optimization. The data listed in Table S1.1 (supplementary information) represents enzymes that directly degrade raw starch below the gelatinization temperature of starch and includes detailed description of their families and binding modules. The majority of the known enzymes with starch‐ degrading activity belong to the α‐amylase family. They are known as glycosyl hydrolases (GH). These starch degrading enzymes are found in various GH families (13, 14, 15, 31, and 119) (129). GH families are described in more detail in the next section.
Page
|
16
CGTase α-glucosidase/ glucoamylase glucose
cyclodextrin
amylomaltase
α-amylase
maltose β-amylase Debranching
α-limit dextrin Maltose and linear β-limit dextrin Isoamylase Pullulanase II oligosaccharide Pullulanase I maltotriose
maltose
glucose
linear oligosaccharide Fig 1.5 Action of starch‐degrading enzymes. (●) : Reducing α‐glucose residue; (○) : non‐reducing α‐glucose residue; ○ ̶○ : α(14)‐ glycosidic linkages; ○····○ : α(16)‐glycosidic linkages. Adapted from Horváthová et al. (119), with modifications.
Chapter 1
α-Amylases
α‐Amylases are extracellular enzymes that catalyze the random hydrolysis of α(14)‐glycosidic linkages in the inner part of the amylose or amylopectin chains with the retention of the α‐configuration in the products. These enzymes are Page | 17 incapable of hydrolyzing α(16)‐glycosidic linkages present at branch points of amylopectin chains. An exception to this is the α‐amylase produced by Thermactinomyces vulgaris, which can hydrolyze both α(14) and α(16)‐ glycosidic linkages (130, 131). Several models for α‐amylase action pattern have been proposed, such as the random action, also referred to as a single‐chain or multi‐chain attack, and the multi attack action (132). The enzyme binds to the substrate, performs only one hydrolytic cleavage per effective encounter or a number of hydrolytic attacks, dissociates, and binds to a next chain. This mode of action implies that all bonds are equally susceptible to hydrolysis and a rapid decrease in starch polymer mass can be observed (133). Some authors proposed another α‐amylase action pattern, so‐called preferred attack action (134). Like in the random attack action, one bond is hydrolyzed per effective encounter. However, this mode of action presumes that bonds near to the chain ends and the branching points are less susceptible to hydrolysis (134, 135). The multi attack action is generally accepted to explain the differences in action pattern of α‐amylases (136).
Classification of α-amylases
In 1991, Bernard Henrissat proposed a new classification system for glycoside hydrolases (GH) (137). This classification system is based upon amino acid sequence and structural similarities rather than substrate specificity and can be used to reveal evolutionary relationships between different GH families as well as to derive mechanistic information of the enzyme (137, 138). By the end of 2015, 135 sequence‐based families of GHs were available online at the CAZy (Carbohydrate Acting Enzymes) website. Families with many entries have been divided into subfamilies with a reliable prediction of the substrate specificity (139).
Introduction
Starch degrading enzymes are found in just a few of the numerous families of glycoside hydrolases. The majority of the enzymes acting on starch, glycogen, and related oligo‐ and polysaccharides, including enzymes specifically acting on α(11)‐
Page | 18 linkages (trehalose), are found within the family GH13, currently by far the largest family of glycoside hydrolases, including more than 2000 representatives (140). This GH13 family belongs to clan GH‐H which contains also families GH70 and GH77, but in the latter two, no α‐amylase specificity has been found (140). A clan is a higher hierarchical level than the family in the CAZy classification. A group of families from the same clan are thought to share a common ancestor and catalytic machinery. The GH13 family, also known as the α‐amylase family, has been identified very early and groups together enzymes sharing sometimes only very limited sequence identity. This family is the most varied of all GH families, containing many activities, such as hydrolysis, transglycosylation, condensation, isomerization, and cyclization (141). As a consequence, the α‐amylase family has been the subject of numerous analyses in order to derive clear relationships between the sequences and the properties of the enzymes. Fueled by the importance of α‐amylases and related enzymes, many crystallographic studies have been performed on GH13 family enzymes, and currently, of 103 different protein members the three‐dimensional structure (3D) is available (http://www.cazy.org). Besides in family GH13, α‐amylases are also found in families GH57 and GH119 (142).
The family GH13 was subdivided into subfamilies in order to establish robust groups exhibiting an improved correlation between sequences and enzyme specificity (139). The members of the individual GH13 subfamilies share in general a closer relatedness to each other than to the remaining GH13 family members, i.e. higher identity in sequence, structure, specificity, and/or even taxonomy of the host species (143).
The first 3D structure of a GH13 α‐amylase elucidated with X‐ray crystallography was Taka‐amylase A (TAA), the α‐amylase from Aspergillus oryzae (Fig. 1.6) (144).
Chapter 1
Structurally, the GH13 enzymes are characterized by a conserved structural core composed of three domains, referred to as the A, B, and C domains (142). The A‐domain is the most conserved domain in the α‐amylase family and is present at
the N‐terminal end of the protein. It consists of a highly conserved (β/α)8‐ or TIM‐ barrel and can be recognized by 4‐7 conserved amino acid regions containing three Page | 19 active site residues involved in catalysis and substrate binding, which are believed
to represent a common evolutionary origin (142, 145). The (β/α)8 barrel consists of eight inner parallel β‐strands which are surrounded by the outer cylinder composed of eight α‐helices so that the individual β‐strands and α‐helices alternate and are connected by loops (146). This (β/α)8 motif is recognized in at least nine families of glycoside hydrolases (147). Although there is only 10% identity between the amino acid sequences of GH13 α‐amylases from animals, plants, and microbes, all these α‐amylases share four highly conserved regions (148). While the four originally conserved sequence regions contain the invariant catalytic and substrate binding residues, three additional conserved regions were later identified and were shown to be connected to enzyme specificity (140, 149). The B‐domain is an irregular loop of variable length from 44 to 133 amino acid residues inserted between the third
β‐strand and the third α‐helix of the (β/α)8‐barrel and is firmly attached to the A‐domain by a disulphide bond, extending out of the barrel (145, 150). The sequence of this domain varies, and it is the major determinant of substrate specificity. For example, the B‐domain of Bacillus licheniformis α‐amylase is relatively long and folds into a more complex structure (151), while in barley α‐amylase, it folds into a random coil without defined secondary structure elements (152).
The active site is located in a cleft between domains A and B where a triad of catalytic residues performs catalysis. The glutamate residue involved, corresponding to Glu230 of TAA, acts as general acid/base catalyst, performing proton donation to the leaving glycosidic oxygen group and providing a nucleophilic species for the displacement of the glycoside. The acid group of Asp206 (TAA numbering) acts as the catalytic nucleophile, leading to the formation of a covalent intermediate, while the other aspartate residue (Asp297 in TAA) stabilizes the transition‐state (144, 150). The C‐domain, which forms a Greek key motif, is the domain with the lowest
Introduction
degree of conserved sequence in the GH13 family. It has a β‐sheet structure and is linked to the A‐domain by a simple loop. The type and source of the α‐amylase will affect the relative orientation between domain C and domain A (147, 153). The
Page | 20 function of the C‐domain is largely unknown, although various studies demonstrate that it is necessary for catalytic activity and substrate binding (154–156).
B domain A domain
C domain
Fig 1.6 Ribbon representation of the overall structure of TAKA α‐amylase A, α‐amylase from Aspergillus oryzae (1TAA). Domains A, B, and C are represented as green, blue, and red, respectively. The triad of catalytic residues is marked as blue sticks. The structure model was built using the MacPyMOL program (157).
A new family, GH57, containing α‐amylases was established in 1996 (158) after no sequence similarity could be detected between two supposed α‐amylases from the thermophilic bacterium Dictyoglomus thermophilum and the archaeon Pyrococcus furiosus and members of the typical GH13 α‐amylase family. Later both ‘amylases’ were re‐evaluated and characterized as α‐glucanotransferase (159). Nowadays the family GH57 represents a second and smaller α‐amylase family (129). Family GH57 contains more than 1300 members mainly originating from extremophilic prokaryotes and fewer than 25 members have been biochemically characterized. This family exhibits six well‐established enzyme specificities, including α‐amylase
Chapter 1
(160), 4‐α‐glucanotransferase (159, 161), amylopullulanase (162, 163), glycogen branching enzyme (164), and α‐galactosidase (165).
The first 3D structure of the GH57 family was solved by X‐ray diffraction studies Page | 21 with the 4‐α‐glucanotransferase from Thermococcus litoralis (TLGT) (166). Family
GH57 members share a (β/α)7‐barrel catalytic domain, comprised of seven parallel β–strands arranged in a barrel encircled by seven α‐helices. Structural models and mechanistic labelling analysis of mutants allowed identification of two catalytic
amino acid residues in the active site and are located within the catalytic (β/α)7‐ barrel domain, namely a glutamic acid as catalytic nucleophile (Glu123, TLGT numbering) and an aspartic acid acts as general acid/base residue (Asp214) (161, 162). The sequences of GH57 family members vary in length and domain characteristics. Five conserved sequence regions proposed by Zona et al. in 2004 can be used as sequence fingerprints for identifying proteins belonging to the GH57 family (142, 162).
The family GH119 was created based on a study by Watanabe et al. (2006) describing the gene encoding the isocyclomaltooligosaccharide glucanotransferase (igtZ) from Bacillus circulans as an α‐amylase (167). No convincing sequence similarity was found to other glycoside hydrolase families, including GH13, but recently it was shown that GH119 is very closely related in sequence to family GH57 (129, 142). The family GH119 may thus be considered as the third CAZy α‐amylase family, but the family is still very small and until recently only 11 additional hypothetical proteins encoded by ORFs have been added to GH119 (129). No tertiary structure of the GH119 family has been solved; however, a preliminary study suggests that GH119 shares both the conserved (β/α)7‐barrel fold of the catalytic domain and catalytic machinery with family GH57 (142).
Introduction
Physicochemical properties of α-amylases
Many α‐amylases have been characterized in some detail. Table S1.2 presents a selection of the most extensively studied α‐amylases. Most of them are extracellular Page | 22 enzymes, but intracellular α‐amylases also have been reported (168–171). α‐Amylases differ in their physicochemical characteristics, such as the optimum values of temperature and pH, which are essential factors that determine their activities. Despite wide differences between α–amylases, the molecular masses are generally in the range of 45 to 60 kDa (172–174), but smaller or bigger α‐amylases have also been reported. Ratanakhanokchai et al. (1992) reported that the α‐amylase of Chloroflexus aurantiacus has a molecular mass of about 210 kDa (175), while the smallest α‐amylase so far is from Bacillus caldolyticus with a molecular mass of 10 kDa (176).
Most of the α‐amylases are calcium metalloenzymes, in which calcium ion (Ca2+) is required for their activity, structural integrity, or stability (177, 178). The affinity for Ca2+ is much stronger than that for other ions, although calcium can be replaced by other divalent metals such as magnesium, barium, and strontium without major loss in activity (179, 180). The number of bound calcium atoms may vary from one to about ten (181, 182). TAA contains 10 Ca2+ ions but only one atom of calcium is very tightly bound to the protein, while the other nine may be easily removed without any effect on the physical or biological properties of the protein (183). Most of the known α‐amylase structures share a common calcium‐binding site, located at the interface between domains A and B and in close proximity to the active site (151). These calcium ions stabilize the tertiary structure of the enzyme by inducing an ionic bridge between domain A and B, thereby protecting the enzyme from denaturation, heat inactivation, or proteolytic enzymes (184, 185). There are also reports of α‐amylases that do not require Ca2+ for stability and activity (186–188) and even inhibition of the enzyme by Ca2+ has been documented (189). Many metal cations, especially heavy metals such as copper, mercury, silver, and lead, strongly inhibit α‐amylase activity (125).
Chapter 1
The catalytic mechanism of α-amylases
The active site of α‐amylase family GH13 enzyme is localized at the center of the
(β/α)8‐barrel domain and consists of two aspartate (Asp) and one glutamate (Glu) residues, while in many α‐amylases a histidine (His) residue is involved in substrate Page | 23 binding (136, 141, 144). Site‐directed mutagenesis (SDM) and/or X‐ray crystallography studies have shown that these residues are conserved in the α‐amylase of Bacillus subtilis (190, 191), barley (192), human saliva (193), as well as in neopullulanase (194), cyclodextrinase (EC 3.2.1.54) (195, 196), CGTases (197– 199), amylopullulanase (163, 200), and branching enzymes (201, 202). The Glu residue acts as the proton donor, while one of the Asp residues acts as the nucleophile. The role of the second Asp residue has been suggested to be involved in stabilizing the oxocarbenium ion‐like transition state and also in maintaining the Glu in the correct state of protonation for activity (199).
In general, there are two different hydrolytic mechanisms by which glycoside hydrolases cleave a glycosidic linkage: (i) retaining (α α or β β) and (ii) inverting (α β or β α) the anomeric configuration of the substrate (203). Members of the α‐amylase family employ the α‐retaining mechanism. The process of hydrolysis of α‐glycosidic linkages by a retaining mechanism is shown in Fig. 1.7. In the unbound state, the un‐ionized Glu230 (TAA numbering) is hydrogen bonded to the side chain carboxyl of Asp297. When the substrate binds to the active site of the enzyme, the water molecules are displaced from the active site of the enzyme and the substrate breaks the original network of hydrogen bonds. The glycosidic oxygen of the substrate interacts with Asp297 and points with its H1 toward the Asp206 (bottom side of the cleft). The new hydrogen bonds and the hydrophobic interaction between the substrate and the substrate‐binding sites are regenerated and weaken the hydrogen bond between Glu230 and Asp297. Glu230 in the acid form easily protonates the oxygen of the O‐glycosidic linkage and the reducing‐end fragment is released from the cleft. Asp206, the catalytic nucleophile, located at the bottom of the cleft attacks the anomeric center. The transition state promotes the formation of the oxocarbenium ion‐like intermediate and Asp 206 contributes to the stability of the intermediate. The ionization of Glu230 produces electrostatic repulsive forces
Introduction
between Glu230 and Asp297 (197). An ordered water molecule is positioned at the relatively outer side of the cleft to promote formation of a hydrogen bond between Glu230 and Asp297 and leading to reduction of repulsive forces in the active site.
Page | 24 Glu230 acts as a base by accepting the proton from the water molecule to produce an activated hydroxyl ion. The hydroxyl ion of the water then performs a nucleophilic attack on the oxocarbonium ion intermediate leading to the hydrolysis product. The anomeric conformation is maintained, because the nucleophilic water molecule is located on the anomeric side which is close to the proton donor in the position between Glu230 and Asp297. Glu230 and Asp297 are located at the relatively outer side from the anomeric center, while Asp206 is positioned deeper in
the core of the (β/α)8‐barrel (204).
The structural and biochemical information for GH57 is more limited. To date, only four 3D structures out of 1387 identified sequences have been determined (129). Several methods have been employed to characterize the reaction mechanism of GH57, including analysis of the 3D crystal structure of the enzyme. In the GH family members that employ a retaining mechanism, the two catalytic residues are commonly separated by approximately 5.5 Å distance. A larger than 5.5 Å distance usually indicates that the enzyme has an inverting mechanism. The crystal structure of free and ligand‐bound TLGT showed that the distance between Glu123 and Asp214 residues in both states are within the average distance characteristic of the retaining mechanism (166, 205, 206). Further evidence for a retaining mechanism of GH57 enzymes came from NMR analysis of reaction products of the branching enzyme from Thermus thermophilus (164). Therefore, similar to the reaction mechanism adopted by the members of family GH13, the GH57 members act through a retaining mechanism for cleaving the α‐glycosidic linkage.
Chapter 1
In conclusion, enzymes of GH13, 57, and 119 meet the following criteria:
(i) act on α‐O(14)‐, (16)‐ or (11)‐glycosidic linkages and hydrolyze these to produce α‐anomeric monosaccharides or oligosaccharides or form α‐glycosidic linkages by transglycosylation, or a combination of both Page | 25 activities; (ii) contain between four and seven highly conserved regions in the primary structure that contain the amino acids that are essential for the catalytic reaction and substrate‐binding site;
(iii) have a (β/α)8‐ or (β/α)7‐barrel conformation for the catalytic domain; (iv) have the invariant Asp and Glu catalytic residue corresponding to the Asp206, Glu230, and Asp297 of TAA for family GH13 or equivalent to Glu123 and Asp214 of TLGT of GH57 and GH119 members; and (v) employ a retaining reaction mechanism.
Introduction
Asp206 Asp206
δ‐ δ+
Page | 26 δ‐
δ+
Asp297 Glu230 Asp297 Glu230
Asp206 Asp206
Asp297 Glu230 Asp297 Glu230
Asp206 Asp206
δ‐ δ+
δ‐
δ+
Asp297 Glu230 Asp297 Glu230 Fig 1.7 Scheme of retaining reaction mechanism of glycoside hydrolase of family GH13, as explained in the text. Adapted from MacGregor et al. (145), with modifications.
Chapter 1
Starch binding domains
Amylolytic enzymes are often multifunctional proteins composed of distinct domains, a catalytic domain and one or more domains involved in substrate binding or multi‐enzyme complex formation. Various amylolytic enzymes, such as Page | 27 glucoamylases, β‐amylases, cyclodextrin glycosyltransferases and α‐amylases are reported to contain non‐catalytic ancillary domains referred to as carbohydrate‐ binding modules (CBM) (207, 208). CBMs conduct their biological activity by maintaining the interaction of the enzyme with its insoluble substrate and disrupting the crystalline structure of starch granules (209, 210). CBMs have been classified into 71 families based on their sequence similarities, according to the CAZy database (http://www.cazy.org/, last update on 20 October 2015). Less than 5% of CBMs have been characterized experimentally and the sequence identities among families are less than 30% (211). CBMs with affinity for insoluble raw starch are commonly referred to as starch binding domains (SBDs) and the location of SBD can be both, C‐ or N‐ terminal or centrally positioned within the protein (147). All SBDs are approximately 100 amino acids and share several conserved amino acids (typically aromatic amino acids). SBDs are present in about 10% of all α‐amylases and related amylolytic enzymes (212). SBDs are structurally conserved and predicted to be composed of β‐sandwich folds with 7‐8 anti‐parallel β‐strands arranged in two β‐sheets (213). Based on the structures, seven fold types have been observed in CBMs families: β‐sandwich, β‐trefoil, cysteine knot, unique, oligonucleotide/oligosaccharide binding (OB) fold, hevein fold, and hevein‐like fold (214).
To date, amino acid sequence‐based classification categorized SBDs into the 10 following CBM families: 20, 21, 25, 26, 34, 41, 45, 48, 58, and 69 (129, 215). Nuclear magnetic resonance (NMR), X‐ray crystallography, and electron microscopy (EM) have been used to determine the 3D structures of CBMs (216, 217). Except for families CBM45 (218) and CBM69, 3D structures are known for at least one representative of the other families (Fig. 8). Despite the low sequence similarities, all these SBD CBMs have β‐sandwich folds with an immunoglobulin‐like topology (214,
Introduction
219). This suggests a common evolutionary ancestry towards starch recognition by all starch binding domain families (210).
Page | 28 The CBM20 family
The first and best‐characterized SBD of starch degrading enzymes belongs to family CBM20 (210, 220). This family currently has 852 entries: 8 archaea, 616 bacteria, 220 eukaryota, and 8 unclassified. So far, the tertiary structures of 14 members of the family CBM20 are known (http://www.cazy.org/CBM20.html). The CBM20 is generally located at the C‐terminus of amylolytic enzymes from family GH13 – the α‐amylase family, GH14 – the β‐amylases, GH15 – glucoamylases, and GH77 – amylomaltases (207, 210, 221). Exceptions to this rule are a GH57 putative amylopullulanase with three tandemly arranged SBD and several GH77 4‐α‐glucanotransferases (210). The granular raw starch‐binding function of CBM20s has been described, for example, for α‐amylase from Bacillus sp. strain TS‐23 (222, 223), glucoamylase from Aspergillus niger (213), CGTase from Bacillus circulans strain 251 (220, 224), maltogenic α‐amylase from Geobacillus stearothermophilus (156), and β‐amylase from Bacillus cereus var. mycoides (225).
The CBM20 domains are 90‐130 amino acids large and a comprehensive analysis of amino acid sequences showed that there are no absolutely conserved residues in the family (210, 220). However, analysis of a larger set of CBM20s suggested that certain residues appear to be involved specifically in substrate interactions. The structure‐ function relationships of the CBM20 motifs are also quite well understood. The structural information for CBM20 is based on NMR studies of A. niger SBD (213, 226), which is used here as the main representative of CBM20, and the X‐ray crystallography structure of the CBM20 of Bacillus circulans strain 251 CGTase (224, 227). The CBM20 SBD has an open‐sided, distorted β‐barrel structure built by several β‐strands (213, 220). The overall topology shows eight β‐strands arranged into two major β‐sheets (Fig. 1.8A) (228). One is a five‐stranded antiparallel β‐sheet, while the second β‐sheet consists of one parallel β‐strand and one antiparallel
Chapter 1
β‐strand pair. The N‐ and C‐termini are located at opposite ends of the longest axis of the molecule (213). There are two starch binding sites, which differ from each other functionally as well as structurally (226). Binding site 1 is small, accessible, and acts as the initial recognition of the starch molecule. It comprises two conserved tryptophans, Trp543 and Trp590 (A. niger SBD numbering), which are the most Page | 29 important for raw starch‐binding capacity (224, 226, 229, 230). These residues provide surface‐site and hydrophobic stacking interactions to the sugar rings (226). On the other hand, binding site 2 is more extended, flexible, and is suggested as the specific site to lock SBD on the starch surface. The stacking interaction at this site between SBD and the substrate is also governed by hydrophobic effects from the aromatic rings, two tyrosine (Tyr527 and Tyr556, A. niger SBD numbering) and two tryptophan (Trp563 and Trp615, A. niger SBD numbering) residues (226, 229). The latter tryptophan is not strictly conserved in CBM20 (207). The removal of this SBD from A. niger glucoamylase decreased the catalytic activity toward starch granules 100‐fold of the original activity (231). Juge et al. (2006) showed that fusion of this SBD to barley α‐amylase isozyme 1 (AMY1) resulted in a six‐fold enhancement in the affinity and activity for starch granules (232).
The CBM21 family
There are currently 624 entries for the CBM21 family, of which 31 are from bacteria, 592 are from eukaryotes, and 1 is unclassified. The binding sites of CBM21 are very similar to those of CBM20 (233). The CBM21s are approximately 100 residues in length and are positioned at the N‐terminus, in contrast to CBM20s that are normally found at the C‐terminus.
The crystal structure of CBM21 was reported firstly for Rhizopus oryzae glucoamylase (RoSBD). It is composed of eight antiparallel β‐strands forming two major β‐sheets with a distorted barrel structure, similar to the CBM20 structure (Fig. 1.8B) (207, 234). Subsequent studies of RoSBD revealed the presence of two specific ligand‐binding sites: site I (conserved in many starch‐binding CBMs), consisting of Trp47, Tyr83, and Tyr94, and site II, consisting of Tyr32, Phe58, and
Introduction
Tyr67, on the surface of SBD (233, 235). Site I forms a broad, flat and stable hydrophobic environment to interact with the sugar rings, and serves as the major sugar‐binding site (235). Site II is more narrow, forming a protruded binding
Page | 30 environment and is thought to be involved in binding to long‐chain soluble polysaccharides (234). These properties may be important for delivering the substrate from the SBD to the catalytic domain (233). NMR and thermodynamic studies by isothermal titration calorimetry (ITC) of RoSBD have shown that it has two binding sites with high affinity for various maltooligosaccharides (ranging from 61.9 µM for maltotriose to 5.5 µM for maltoheptaose) (235).
The CBM25 and CBM26 families
The CBM25 family has currently about 264 entries in the CAZy database and the majority of characterized entries are found in bacterial α‐amylases (129). This module is present in one or more copies and the motifs adopt a β‐sandwich fold (ten‐strands in this case) (Fig. 1.8C) (236). The CBM25 family was established based on a novel type of SBD in the Bacillus sp. strain 195 α‐amylase (236). CBM25 possesses two sites for binding raw starch with two Trp residues at positions 890 and 930 (Bacillus sp. strain 195 numbering), and His882, whereas the His residue is the only residue that is conserved at the structural and sequence level (Fig. 1.8C) (237).
The structure of the best studied CBM26, that of the maltohexaose‐forming amylase of Bacillus halodurans strain C‐125 was solved by X‐ray crystallography (Fig. 1.8D) (237). CBM25 and CBM26 are structurally related and both are found in the maltohexaose‐forming amylase from B. halodurans (237, 238). CBM26 usually occurs as tandem repeats with one individual starch‐binding site, exhibiting an unusual organization of the SBD related to amylases from family GH13 (239). Tyr25 and Trp36 are responsible for stacking interaction against the pyranose rings of the maltose sugar residues. Tyr23 contributes to hydrogen bond formation with oxygen 6 of the sugar stacking against Tyr25 (237). The starch‐binding function of CBM26
Chapter 1
has also been demonstrated in Lactobacillus α‐amylase containing SBDs arranged in an unusual manner, i.e. five identical modules in L. amylovorus and four in L. plantarum (240) and L. manihotivorans (241). In a previous report, it was shown that the L. amylovorus α‐amylase with no tandem SBDs is incapable of binding and hydrolyzing starch granules even though it still hydrolyzed soluble starch (239, Page | 31 242).
The CBM34 family
The CBM34 family is specific for the GH13 enzymes. Several bacterial maltogenic amylases and cyclodextrin (CD)‐hydrolyzing enzymes have N‐terminal regions that are composed of 120‐140 amino acids which have been classified as CBM34 (129). There are nearly 1450 records in the database of CBM34, of which 17 are from archaea, 1427 are from bacteria, and 5 are unclassified.
The first CBM34 family member to have its structure solved by X‐ray crystallography was the N‐terminal CBM from two Thermoactinomyces vulgaris α‐amylases, TVA I (Fig. 1.8E) and TVA II (243). This module was initially referred to as ‘domain N’. The presence of two glucose molecules bound to this module, supported by functional analysis that revealed the two maltooligosaccharides binding sites, confirming the role of domain ‘N’ as a CBM (244). The crucial amino acid residue involved in raw starch binding in TVA I, Trp65, has no counterpart in TVA II despite the high sequence identity between the two respective domains. TVAI has been shown to have high hydrolyzing and binding capability against starch and pullulan, whereas the preferred substrate of TVAII is more likely to be cyclodextrins (131, 245).
The CBM41 family
Currently, the CBM41 family has more than 1000 entries in the CAZy database, and of 8 entries structural information is available (129). Family 41 CBMs are found mainly in pullulanases or other starch/glycogen debranching enzymes and in
Introduction
general, the modules comprise approximately 100 residues (129). The functionally characterized member is an α‐1,4‐glucan‐specific CBM41 from pullulanase of the marine bacterium Thermotoga maritima (TmPul13) (246). The family 41 CBM from
Page | 32 T. maritima Pul13 has only one main carbohydrate binding site on the protein (247) and the affinities for β‐cyclodextrin, pullulan and amylopectin were in the range of 14 ‐ 42 µM (246). The overall structure of CBM41 is again a distorted antiparallel β‐sandwich fold with three tryptophans, Trp27, Trp29, and Trp73 (T. maritima CBM41 numbering) comprising the binding site of this molecule (Fig. 1.8F) (247). The crystal structure of TmCBM41 in complex with maltotetraose (G4) and α‐D‐glucosyl‐maltotriose (GM3) showed that Trp29 and Trp73 residues formed hydrophobic stacking interactions with the glucose molecule, while Trp27 contributed a single water‐mediated hydrogen bond to the third glucose in the chain (247). The third residue, Trp73, of CBM41 is conserved only at the structural level and has no equivalent in the CBM20 structure (248).
Recently, the N‐terminal domain of the Klebsiella pneumoniae pullulanase (KpCBM41) was identified as a CBM41, using structural comparison. KpCBM41 shares the same topology and binding site as TmCBM41; however, only two of three binding site aromatic residues are conserved (248).
The CBM45 and CBM69 families
No 3D structures have been described for any member of the CBM45 and CBM69 families. CBM45 members are mainly attached to eukaryotic proteins. They are, for example, present as N‐terminal tandem domains in Solanum tuberosum GWD (StGWD) and Arabidopsis thaliana α‐amylase (AtAMY3) and separated by a linker of approximately 200 and 50 amino acids, respectively (249). A detailed bioinformatics and binding analysis of the CBM45 SBD of StGWD and AtAMY3, identified two conserved tryptophan residues as the substrate‐binding site (249, 250). Trp139 and Trp192 (StGWD numbering), appear to be essential for starch binding (249). An interesting observation concerning the StGWD and AtAMY3 SBD is that they have a
Chapter 1
lower‐affinity towards cyclodextrin and starch granules compared to typical SBDs of microbial amylolytic enzymes, suggesting that this SBD is important in the reversible interaction with starch (during starch synthesis and degradation) (249). However, structural elements that are responsible for the low affinity of CBM45 in starch metabolism have not yet been defined. Page | 33
The CBM69 family has only a few members and is exclusively found in enzymes from marine bacteria (215). No structural and almost no functional information is available for this family (129). A SBD was identified in an α‐amylase from a marine metagenomic library (AmyP) and deletion of this SBD did not affect the ability of the α‐amylase to degrade raw starch. However, it was observed that the deletion mutant had significantly lower activity for soluble starch than the wild type AmyP (215).
The CBM48 family
The family CBM48 is often found associated with enzymes from the GH13 family (251), except in the non‐amylolytic SEX4 proteins of plants and green algae, where CBM45 domain of SEX4 proteins are positioned at the C‐terminus (252). They are specifically found in a number of enzymes that act on branched substrates, i.e. isoamylase, pullulanase, and branching enzymes (251). These CBMs were originally referred to as a (CBM20 + CBM21)‐related SBD group (221), but some were later classified into the family CBM48 (129). It was previously suggested to name them glycogen‐binding domains (GBDs) instead of CBMs, because several members of this family have a role in glycogen metabolism (251). Secondary and tertiary structure‐ based comparison of CBM20 and CBM48 revealed the close relatedness of these SBDs and, in some cases GBDs. The families CBM20 and CBM48 probably have a common ancestral form (251).
So far 28 members of CBM48 have been structurally characterized (251), and the first CBM48 module that interacts with the catalytic domain to be identified and characterized was that of the GH13 maltogenic amylase of Staphylothermus marinus
Introduction
(SMMA) (253). The crystal structure of SMMA revealed that the CBM48 domain contains a long loop that extends into the catalytic site and participates in substrate binding at the catalytic site. Only one binding site has been identified in this CBM48
Page | 34 comprising of three aromatic residues, Phe95, Phe96, and Tyr99 (Fig. 1.8G) (253).
The CBM58 family
The CBM58 family has 14 members. The domains are about 120 amino acids in length. CBM58 shares most structural similarity with the starch‐binding proteins CBM26 of B. halodurans maltohexaose‐forming amylase (PDB code 2C3G) and CBM41 of T. maritima pullulanase Pul13 (PDB 2J71) (254). To date, the only crystal structure for this family is that of SusG from Bacteroides thetaiotamicron that has been solved by X‐ray crystallography to a resolution of 2.2 Å (254). The crystal structure of CBM58 of SusG in complex with maltoheptaose revealed that Tyr260, Trp287, and Trp299 bind to the backbone of this sugar molecule [233]. It also showed that CBM58 has a different topology of the β‐strands compared to other CBM families, comprising nine β‐strands organized into two opposing four‐stranded and five‐stranded antiparallel β‐sheets and two additional parallel β‐strands that form a small β‐sheet (Fig. 1.8H).
Other Binding Sites
The carbohydrate binding domains have been shown to be important for adsorption to starch and degradation of starch granules. However, many α‐amylases lacking of SBD are still able to bind and degrade starch granules (207). Non‐catalytic carbohydrate binding, however, is not only observed for CBMs (255–257). A growing number of structural studies on various GHs have revealed the presence of other additional non‐catalytic carbohydrates binding modules, such as fibronectin‐ like domains or surface binding sites. The presence of a SBD may not be the major requirement for degradation of raw starch, but it is still not clear why some α‐amylases contain SBD whereas others do not (147).
Chapter 1
A B C
Page | 35
D E F
G H
Fig 1.8 The structures of the SBDs from individual CBM families. The tryptophan and tyrosine residues involved in stacking interactions with the substrate in binding site 1 are colored magenta and in binding site 2, if present, blue. (A) CBM20 of Aspergilus niger glucoamylase, PDB code: 1AC0 (226); (B) CBM21 of Rhizopus oryzae glucoamylase, PDB code: 2V8L (233); (C) CBM25 of Bacillus halodurans α‐amylase, PDB code: 2C3V; (D) CBM26 of Bacillus halodurans α‐amylase, PDB code: 2C3G (237); (E) CBM34 of Thermoactinomyces vulgaris α‐amylase (TVA I), PDB code: 1JI1 (243); (F) CBM41 of Thermotoga maritima pullulanase (Pul13), PDB code: 2J71 (247); (G) CBM48 of Staphylothermus marinus maltogenic amylase (SMMA), PDB code: 4AEE (253); (H) CBM58 of Bacteroides thetaiotaomicron α‐amylase (SusG), PDB code: 3K8K (254). The figures were drawn by using the MacPyMOL program (157).
Introduction
Fibronectin III modules
Fibronectin III modules (FnIII) are one of three types of common constituents of animal plasma proteins that act as a linker and mediate protein‐protein interactions Page | 36 (258). Several animal FnIII structures have been elucidated by X‐ray crystallography and NMR spectroscopy (259, 260). They contain approximately 90 residues and fold into an immunoglobulin‐like β‐sandwich motif. The secondary structure consists of seven β‐strands, forming two antiparallel β‐sheets (258, 261, 262). FnIII modules have been found only in extracellular bacterial α‐amylases and pullulanases (263, 264). The existence of bacterial FnIIIs was first reported for chitinase A1 from Bacillus circulans WL‐12 (265). This FnIII domain is not directly involved in chitin binding but seems to have an important role in the hydrolysis of chitin (266). Another study also reported that FnIII supported the hydrolytic ability of cellobiohydrolase (267). Very little information is available on the function of FnIII modules in starch‐degrading enzymes. So far the domain has been found in the α‐amylase of an alkaliphilic Gram‐positive bacterium (263), and Microbacterium aurum B8.A that also contains CBM25 (264), and in the amylopullulanase of Thermoanaerobacterium saccharolyticum NTOU1 (268). Truncation of the FnIII domain of M. aurum B8.A α‐amylase (264) and amylopullulanase from T. saccharolyticum NTOU1 did not alter the function of the enzyme (268). Therefore, it was suggested that FnIII may not be required for the catalytic reaction, but it may serve as a linker between the other domains (discussed in more detail in Chapter 4).
Surface Binding Sites (SBSs)
The existence of carbohydrate surface binding sites (SBSs), sometimes referred to as secondary binding sites, was first described more than three decades ago for glycogen phosphorylase from plants (269, 270). SBSs occur either on the surface of the catalytic site or on the outside of the enzyme, in contrast to the non‐catalytic binding in CBMs, which are often attached to the enzyme by a flexible linker. Although SBSs are different from CBMs, they seem to have an important function for activity towards polysaccharide substrates, equal to CBMs (255, 271). In a recent
Chapter 1
review, SBSs have been described for several polysaccharide processing enzymes (272). Examination of the SBSs showed that they frequently co‐occur with CBMs, suggesting that SBSs have a complementary role to CBMs rather than being an alternative to CBMs (273, 274). Approximately half of the known carbohydrate SBSs have been found within several GH13 subfamilies (1‐11, 14, 21, 24, 31) (273). The Page | 37 best‐known examples are the ones of the α‐amylase isozymes from barley (AMY1 and AMY2) and Saccharomycopsis fibuligera, both of subfamily GH13_6 (275, 276). The crystal structures of AMY1 and AMY2 revealed two SBSs, originally named “the starch granule‐binding surface site” and ‘the pair of sugar tongs’, and now referred to as SBS1 and SBS2, respectively (255). The crystal structure and kinetic properties of the individual replacement of Tyr380 of SBS2 at the ‘sugar tongs’ by alanine showed that these mutations reduced the affinity for starch and destroyed oligosaccharide binding (255, 277). Analysis of a triple SBS mutation with Trp278, Trp279, and Tyr380 replaced by alanine revealed complete loss of the affinity of the resulting AMY1 mutant to starch granules and only 0.2% hydrolytic activity remaining compared to the wild‐type towards starch granules (255, 271, 278). The Trp278, Trp279, and Tyr380 thus appear to be the functional residues for substrate binding (Fig 1.9).
These findings confirmed that SBSs play a variety of crucial roles to possess enzymatic activity towards starch, as compensating for a possible lack of CBMs. The exact mechanism involved in raw starch degradation still remains largely unknown and none of those three residues were conserved when comparing with other subfamilies. Further studies thus are required to elucidate the presence and functions of SBS.
Introduction
Page | 38
Fig 1.9 Representation of the crystal structure of barley α‐amylase isozyme 1 (AMY1) highlighting the surface binding sites. The picture shows the presence of the ‘sugar tongs’ surface binding site in different surface regions of the AMY1 in complex with maltoheptaose (PDB code: 1RP8). The residues defining the surface binding sites are colored in magenta and five sugar rings of maltoheptaose (red) bound at SBS1 and SBS2 can be seen. On the right, schematic representations are shown of the oligosaccharides bound at the secondary binding sites of AMY1. The diagrams of protein‐substrate interactions were generated using MacPymol (157) and ChemDraw based on Xavier et al. (279).
Chapter 1
Outline of this thesis
The susceptibility of starch granules to degradation by α‐amylases depends on their botanical origin and on the α‐amylase source (280). Considerable progress has been made in elucidating the nature, type, and mechanism of α‐amylases. This thesis Page | 39 focuses on the enzymatic degradation of starch, especially granular starch, by different types of microbial enzymes derived from several different places and conditions. It is suggested that some of the newly discovered aspects play a key role in the degradation process, such as the enzymatic mechanism. The introductory chapter (Chapter 1) reviews the current status of understanding of the structures and organization of starches, the regulation of degradative pathways of starch hydrolysis, and the structure‐function relationships of the α‐amylase enzymes involved.
The commercial enzyme preparation StargenTM 002 (DuPont BioScience, The Netherlands) enables the hydrolysis of native starch granules without the need for starch gelatinization. It consists of Aspergillus kawachi α‐amylase expressed in Trichoderma reesei and a glucoamylase from T. reesei, working synergistically to hydrolyze starch granules in a single step below liquefaction temperatures. The direct conversion of starch granules from tropical plants using StargenTM 002 was evaluated in Chapter 2. The susceptibility of starch granules of six different plants (arrowroot, corn, edible canna, potato, sago, and sweet potato) to StargenTM 002 was investigated. It was found that StargenTM 002 degrades sago and sweet potato at the same rate as corn starch, while the other starches were much less degraded. Sweet potato and sago therefore are recommended as alternative raw material sources for glucose production by the starch industry in tropical regions.
Chapter 3 describes the raw starch degrading α‐amylase from M. aurum strain B8.A, which was isolated from the waste water treatment facility of a potato‐processing plant. M. aurum B8.A was grown in minimal medium supplemented with potato starch, because α‐amylase synthesis is known to be induced by starch or its hydrolytic products (174, 281). A zymogram prepared using the cell‐free
Introduction
supernatant showed several protein activity bands. The potential raw starch degradation ability of M. aurum B8.A was investigated by monitoring the extent of hydrolysis of various types of raw starch granules. It turned out that M. aurum B8.A
Page | 40 is able to degrade raw cassava, wheat, and potato starch.
Furthermore, analysis of the whole M. aurum B8.A genome revealed an intriguing modular family GH13 α‐amylase (MaAmyA) containing two CBM25 and four FnIII modules arranged in tandem at the C‐terminal end. Chapter 4 explores further investigations into the function of CBM25 and FnIII domains in MaAmyA of M. aurum B8.A. The effects of deleting the CBM25, FnIII, and the unknown C‐terminal tail of MaAmyA were studied. Deletion of the CBM25s resulted in a loss of enzyme activity to raw starch. It was also shown that the deletion of the FnIII modules did not affect the MaAmyA’s hydrolytic activity or its binding to starch granules.
In Chapter 5, characterization of a novel α‐amylase from Bacillus megaterium NL3, BmaN1, isolated from Kakaban landlocked marine lake in Indonesia, is presented. Based on the amino acid sequence identity and a phylogenetic analysis, it was found that BmaN1 belongs to a new subfamily of GH13. Of the three catalytic residues conserved in GH13, Asp203 and Glu221 were present in BmaN1, while the third catalytic residue, Asp279 (Geobacillus thermoleovorans α‐amylase numbering) was replaced by a His. In spite of this, the BmaN1 amylase was active towards soluble substrates, amylopectin, cyclodextrins (CDs), and pullulan, as well as raw starch.
The results of this study are summarized and discussed in Chapter 6. A perspective of future research on the topic of starch degradation mechanism is also included in this chapter.
Chapter 1
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324. Kawaguchi, T., Nagae, H., Murao, S., and Arai, M. (1992) Purification and some properties of a haim-sensitive α-amylase from newly isolated Bacillus sp. No. 195. Biosci. Biotechnol. Biochem. 56, 1792–1796
325. Lo, H.-F., Lin, L.-L., Chen, H.-L., Hsu, W.-H., and Chang, C.-T. (2001) Enzymic properties of a SDS-resistant Bacillus sp. TS-23 α-amylase produced by recombinant Escherichia coli. Process Biochem. 36, 743–750
326. Paquet, V., Croux, C., Goma, G., and Soucaille, P. (1991) Purification and characterization of the extracellular α-amylase from Clostridium acetobutylicum ATCC 824. Appl. Environ. Microbiol. 57, 212–218
327. Horinouchi, S., Fukusumi, S., Ohshima, T., and Beppu, T. (1988) Cloning and expression in Escherichia coli of two additional amylase genes of a strictly anaerobic thermophile, Dictyoglomus thermophilum, and their nucleotide sequences with extremely low guanine-plus-cytosine contents. Eur. J. Biochem. 176, 243–253
328. Coronado, M. J., Vargas, C., Mellado, E., Tegos, G., Drainas, C., Nieto, J. J., and Ventosa, A. (2000) The α-amylase gene amyH of the moderate halophile Halomonas meridiana: Cloning and molecular characterization. Microbiology.
Chapter 1
146, 861–868
329. Coronado, M.-J., Vargas, C., Hofemeister, J., Ventosa, A., and Nieto, J. J. (2000) Production and biochemical characterization of an α-amylase from the moderate halophile Halomonas meridiana. FEMS Microbiol. Lett. 183, 67–71 Page | 73 330. Giraud, E., Brauman, A., Keleke, S., Lelong, B., and Raimbault, M. (1991) Isolation and physiological study of an amylolytic strain of Lactobacillus plantarum. Appl. Microbiol. Biotechnol. 36, 379–383
331. Liu, Y., Lei, Y., Zhang, X., Gao, Y., Xiao, Y., and Peng, H. (2012) Identification and phylogenetic characterization of a new subfamily of α-amylase enzymes from marine microorganisms. Mar. Biotechnol. 14, 253–260
332. Onishi, H., and Sonoda, K. (1979) Purification and some properties of an extracellular amylase from a moderate halophile, Micrococcus halobius. Appl. Envir. Microbiol. 38, 616–620
333. Freer, S. N. (1993) Purification and characterization of the extracellular α-amylase from Streptococcus bovis JB1. Appl. Environ. Microbiol. 59, 1398–1402
334. Shimizu, M., Kanno, M., Tamura, M., and Suekane, M. (1978) Purification and some properties of a novel α-amylase produced by a strain of Thermoactinomyces vulgaris. Agric. Biol. Chem. 42, 1681–1688
335. Najafi, M. F., and Kembhavi, A. (2005) One step purification and characterization of an extracellular α-amylase from marine Vibrio sp. Enzyme Microb. Technol. 36, 535–539
336. Planchot, V., and Colonna, P. (1995) Purification and characterization of extracellular α-amylase from Aspergillus fumigatus. Carbohydr. Res. 272, 97–109
337. Zaferanloo, B., Bhattacharjee, S., Ghorbani, M. M., Mahon, P. J., and Palombo, E. A. (2014) Amylase production by Preussia minima, a fungus of endophytic origin: Optimization of fermentation conditions and analysis of fungal secretome by LC- MS. BMC Microbiol. 14, 55–67
338. de Freitas, A., Escaramboni, B., Carvalho, A., de Lima, V., and de Oliva-Neto, P. (2014) Production and application of amylases of Rhizopus oryzae and Rhizopus microsporus var. oligosporus from industrial waste in acquisition of glucose. Chem. Pap. 68, 442–450
Introduction
339. Wanderley, K. J., Torres, F. A. G., Moraes, L. M. P., and Ulhoa, C. J. (2004) Biochemical characterization of α-amylase from the yeast Cryptococcus flavus. FEMS Microbiol. Lett. 231, 165–169
Page | 74 340. Galdino, A. S., Silva, R. N., Lottermann, M. T., Alvares, A. C. M., de Moraes, L. M. P., Torres, F. A. G., de Freitas, S. M., and Ulhoa, C. J. (2011) Biochemical and structural characterization of Amy1: An α-amylase from Cryptococcus flavus expressed in Saccharomyces cerevisiae. Enzyme Res. 2011, 1–7
341. Spencer-Martins, I., and Uden, N. (1979) Extracellular amylolytic system of the yeast Lipomyces kononenkoae. Eur. J. Appl. Microbiol. Biotechnol. 6, 241–250
342. Takeuchi, A., Shimizu-Ibuka, A., Nishiyama, Y., Mura, K., Okada, S., Tokue, C., and Arai, S. (2014) Purification and characterization of an α-amylase of Pichia burtonii isolated from the traditional starter “Murcha” in Nepal. Biosci. Biotechnol. Biochem. 70, 3019–3024
343. Zoltowska, K. (2001) Purification and characterization of α-amylases from the intestine and muscle of Ascaris suum (Nematoda). Acta Biochim. Pol. 48, 763–773
344. Bertoft, E., Andtfolk, C., and Kulp, S.-E. (1984) Effect of pH, temperature, and calcium ions on barley malt α-amylase isoenzymes. J. Inst. Brew. 90, 298–302
345. Rodenburg, K. W., Juge, N., Guo, X.-J., Sogaard, M., Chaix, J.-C., and Svensson, B. (1994) Domain B protruding at the third β-strand of the α/β barrel in barley α- amylase confers distinct isozyme-specific properties. Eur. J. Biochem. 221, 277– 284
346. Walker, G. J., and Hope, P. M. (1963) The action of some α-amylases on starch granules. Biochem. J. 86, 452–462
Supplementary information
Table S1.1 List of raw-starch degrading enzymes from different species.
Organism Type Source Raw Starch Activity Binding GH (sub) References Domain Family Aspergillus awamori var. glucoamylase n.d. corn CBM20 GH15 (282, 283) kawachi Aspergillus awamori KT-11 α-amylase, air in Bogor, cassava, corn, CBM20 GH13 (284, 285) glucoamylase Indonesia potato, rice, (act together) sago, sweet potato, wheat Aspergillus fumigatus α-amylase soil corn, pea, n.d. n.d. (280, 286) wheat Bacillus amyloliquefaciens α-amylase Turkish soil corn, potato, no SBD GH13_5 (287) rice, sweet potato, wheat Bacillus aquimaris α-amylase soft coral cassava, corn, no SBD GH13_36 (288) Sinularia sp. potato, rice Bacillus cereus β-amylase n.d. corn CBM20 GH14 (225, 289, 290) Bacillus circulans α-amylase soil n.d. CBM25 GH119 (167, 291) Bacillus firmus CGTase soil cassava, rice CBM20 GH13_2 (292, 293) n.d., no data; CBM, carbohydrate-binding module; SBD, starch-binding domain; GH, glycoside hydrolase Page
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Table S1.1 continued. List of raw-starch degrading enzymes from different species.
Organism Type Source Raw Starch Activity Binding GH (sub) References Domain Family Bacillus sp. no. 195 α-amylase soil corn, potato, rice, CBM25 GH13_32 (236) sweet potato, wheat Bacillus sp. strain TS-23 α-amylase soil corn CBM20 GH13 (223, 294) Corticium rolfsii glucoamylase tomato stem cassava, corn, CBM20 GH15 (220, 295) potato, rice, sago, sweet potato Cryptococcus flavus α-amylase culture collection cassava CBM20 GH13_1 (296) Curculigo pilosa (flower β-amylase tubers corn, potato, rice, n.d. n.d. (297) plant) wheat Glycine max (soybean) β-amylase n.d. rice no SBD GH14 (298, 299) Homo sapiens (human) maltase- small intestinal banana, cassava, no SBD GH31 (101, 300) glucoamylase corn, rice, wheat Hordeum vulgare (barley) α-amylase germinated barley no SBD GH13_6 (301, 302) barley Klebsiella pneumoniae AS- CGTase n.d. cassava, corn, CBM20 GH13_2 (303, 304) 22 potato, rice, wheat Lactobacillus amylovorus α-amylase Human saliva corn no SBD n.d. (242) Lactobacillus plantarum A6 α-amylase retted cassava cassava CBM26 GH13_28 (240, 305) n.d., no data; CBM, carbohydrate-binding module; SBD, starch-binding domain; GH, glycoside hydrolase
Table S1.1 continued. List of raw-starch degrading enzymes from different species.
Organism Type Source Raw Starch Activity Binding GH (sub) References Domain Family Marine metagenomics library α-amylase subsurface rice, wheat CBM69 GH13_37 (215, 306) sediments in South China sea Microbacterium aurum B8.A α-amylase potato plant corn, wheat, CBM25 GH13_32 (264) waste water potato Populus x canadensis α-amylase leaf and wood corn, potato n.d. n.d. (307, 308) Moench Rhizopus oryzae glucoamylase commercial corn CBM21 CBM15 (309, 310) Sitophilus oryzae (insect) α-amylase n.d. amaranth, pea no SBD CBM13_15 (311) Streptococcus bovis 148 α-amylase cattle rumen corn CBM26 GH13 (312) Streptomyces α-amylase culture cassava, corn, n.d. n.d. (313) thermocyaneoviolaceus collection rice, sago, IFO14271 sweet potato, potato n.d., no data; CBM, carbohydrate-binding module; SBD, starch-binding domain; GH, glycoside hydrolase
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Table S1.2 Physicochemical properties of α‐amylases
Source Molecular mass Optimum pH Optimum Metal References (kDa) temperature (oC) requirement Archaea Flavobacteriaceae sinomicrobium 52 6.0 50 Ca2+ (314) Haloarcula japonica 73 6.5 45 no (171) Methanococcus jannaschii 33 7.0 120 no (315) Pyrococcus furiosus 76 4.5 90 no (196, 316) Pyrococcus woesei 70 5.5 100 no (317) Thermococcus profundus 43 5.5 80 Ca2+ (318) Bacteria Bacillus acidocaldarius 68 3.5 75 Ca2+, Mg2+ (319) Bacillus amyloliquefaciens 52 6.0 55 Ca2+ (287) Bacillus caldolyticus 10 5.4 70 Ca2+ (176, 320) Bacillus licheniformis 58 6.0 90 Ca2+ (321) Bacillus megaterium 59 5.8 70 Ca2+ (322) Bacillus stearothermophilus 52.7 6.0 65 Ca2+ (323) Bacillus sp. no.195 60 7.0 45 n.d. (324) Bacillus sp. strain TS-23 65 9.0 65 Co2+, Mn2+, Fe2+ (294, 325) Chloroflexus aurantiacus 210 7.5 71 Ca2+ (175) n.d., no data
Table S1.2 continued. Physicochemical properties of α‐amylases
Source Molecular mass Optimum pH Optimum Metal References (kDa) temperature (oC) requirement Clostridium acetobutylicum ATCC 84 5.6 45 no (326) 824 Dictyoglomus thermophilum 67 5.5 80 n.d. (327) (AmyB) Dictyoglomus thermophilum 59 5.5 70 n.d. (327) (AmyC) Geobacillus thermoleovorans 59 5.0 80 no (188) Halomonas meridiana 49 7.0 37 Ca2+ (328, 329) Lactobacillus plantarum 104.7 5.0 55 n.d. (330) Marine metagenomic library 90 6.5 50 n.d. (331) Micrococus halobius 89 6.5 50-55 Ca2+ (332) Streptococcus bovis JB1 77 6.5 35 no (333) Streptococcus bovis 148 79 5.5 55 no (312) Streptomyces 49 6.5 40 Ca2+ (313) thermocyaneoviolaceus IFO14271 Thermotoga maritima MSB8 50 7.0 70 Ca2+ (170) Thermoactinomyces vulgaris 67 5.0 40 Ca2+ (130, 334) n.d., no data
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Table S1.2 continued. Physicochemical properties of α‐amylases
Source Molecular mass Optimum pH Optimum Metal References (kDa) temperature (oC) requirement Vibrio sp. 52.5 6.5 60 Ca2+, Co2+, Mg2+, (335) Mn2+, Fe2+ Fungi Aspergillus fumigatus 65 5.5 40 Ca2+ (minor) (336) Preussia minima 70 9.0 25 Ca2+, Mn2+ (337) Rhizopus oryzae 48 5.0 50 Ca2+ (338) Yeasts Cryptococcus flavus 67 5.5 50 no (339, 340) Lipomyces kononenkoae 34 5.5 40 Ca2+ (341) Pichia burtonii 51 5.0 40 Ca2+ (342) Eukaryotes (other) Ascaris suum (nematoda) 59 8.2 30 and 50 Ca2+ (343) Hordeum vulgare (barley) Amy1 45 5.5 70 Ca2+ (344, 345) Hordeum vulgare (barley) Amy2 45 5.0 65 Ca2+ (344, 345) Human saliva 55.2 6.9 25 Ca2+ (346) Populus canadensis Moench (leaf) 44 6.5 30 Ca2+, Mg2+ (307, 308) Sitophilus oryzae (insect) 53 5.0 40 no (311) n.d., no data
Chapter
Cold Enzymatic Hydrolysis of Indonesian Root and Tuber
Starches
Fean D. Sarian, Hans Leemhuis, Zeily Nurachman, Marc J.E.C. van der Maarel, and
Dessy Natalia
To be submitted for publication Cold Enzymatic Hydrolysis
Abstract
In most tropical countries, carbohydrate‐based agricultural products occur in large quantities. Wider utilization of local starch crops will offer various economic and ecological advantages. Local starch crops can be a catalyst for rural industrial development and eventually open up new markets. The potential glucose yield from the typical Indonesia starches (edible canna, arrowroot, sago, and sweet potato) using the cold‐starch hydrolyzing enzyme preparation StargenTM 002 was compared Page | 82 to that of corn and potato. Sago and sweet potato gave similar glucose yields as corn, while arrowroot and edible canna gave much lower amounts. This study demonstrates that sago and sweet potato starches provide interesting alternatives to corn starch in a cold hydrolysis conversion process of starch to glucose.
Chapter 2
Introduction
Starch is found in the seeds, roots and tubers of many plants and serves as energy storage for the seedling. Starch is a mixture of amylose and amylopectin, two polymers of α(14) linked glucose units that differ in size and degree of α(16) branching. Amylose has virtually no α(16) branches and has a degree of polymerization of a few hundred to a few thousands whereas amylopectin has on average 5% α(16) linkages and is very large, with as many as several thousand Page | 83 anhydroglucopyranose residues (1). In general, starch contains 20‐30% amylose and 70‐80% amylopectin, though there are exceptions such as waxy (amylopectin) starches and high amylose starches. These two molecules are packed within small starch granules of 1 to 110 µm, depending on the botanical origin in alternative layers of crystalline and amorphous regions (1).
Starch is a raw material for the industrial production of glucose syrups, which in turn is converted into high fructose corn syrup, a sweetener for soft drinks and filling agent of many (liquid) food products. Glucose syrups also serve as feedstock for large‐scale fermentative production of fine chemicals, organic acids and ethanol. To produce glucose syrup, the starch slurry is first gelatinized at high temperatures, followed by liquefaction with a thermostable ‐amylase and finally saccharification with glucoamylase or amyloglucosidase (2). Liquefaction and saccharification are commonly performed at high temperatures to reduce the viscosity of the slurry and prevent microbial spoilage (3). The glucose obtained can then be converted to ethanol via fermentation. One way of reducing the amount of energy needed to produce ethanol from starch is to skip the gelatinization step and combine the saccharification and fermentation process in one vessel, using enzymes that are able to degrade native starch granules (4–7).
A few years ago a raw starch degrading (RSD) enzyme cocktail specially developed for cold raw material processing, namely StargenTM 001, was introduced on the market by Genencor, now Dupont Industrial Biosciences. Robertson et al. (8) Cold Enzymatic Hydrolysis
estimated that up to 20% energy saving is possible by using a RSD type enzyme cocktail. An additional advantage is that the recovery of value‐added products from the cold hydrolysis process is more efficient (9, 10). StargenTM 002 is a second‐ generation enzyme released commercially by Genencor International, BV to complement StargenTM 001 in hydrolyzing grain crops. This enzyme is an optimized blend of Aspergillus kawachi α‐amylase and a glucoamylase from Trichoderma reesei (11). To date, most research has been conducted on StargenTM 002 to improve the liquefaction and saccharification steps in the glucose and bioethanol production Page | 84 from grain crops such as corn and rice starch (12–14). No experimental information is available on the enzymatic saccharification of tropical starches using StargenTM 002.
The main raw material for bioethanol production is still corn starch, yielding almost 300 billion liters of bioethanol per year (15). By far the main sources of starch for the production of bioethanol in Asia are cassava, wheat, and sweet potato (16). Several studies have explored the potential use of alternative starch containing crops for biofuel production, thereby increasing the range of starch sources to be used (17–20). Besides cassava and corn, Indonesia has several other biomass resources that can be developed and utilized as energy sources such as arrowroot, edible canna, sago, and sweet potato.
Sago palm (Metroxylon sagu) grows mainly in Southeast Asia and Melanesia, and is one of Indonesia’s main natural, renewable resources. More than half of all Asian sago palm trees grow in Indonesia, almost exclusively in its Eastern part, especially in Mollucan and Papua. However, the use of sago palm starch has received little attention compared to the starch of typical root plants such as cassava, despite the ability of the sago palm to grow on constraint soils such as wet lowland, acidic, brackish, and peat soils without any soil improvements (21). Sweet potato (Ipomoea batatas L.) is cultivated in over 100 developing countries and is an important root/tuber crop in Indonesia. Sweet potato production in Indonesia ranks fourth in the world with 2.4 million metric tons in 2013 (22). Among the tropical tuber crops, Chapter 2
sweet potato has a higher starch yield per unit land cultivated than grains and comes next to cassava in starch content (23). Arrowroot is a starch‐containing root crop, native to the Andean region in South America. However, in recent years the plant has been cultivated and used as an alternative source of carbohydrate in several regions of Indonesia (24). There are several types of arrowroot plants cultivated, including West Indian arrowroot (Maranta arundinacea), or arrowroot, and Queensland arrowroot (Canna edulis), or edible canna (25). The arrowroot and edible canna tubers contain more than 75% starch on a dry weight basis (25, 26). Page | 85
This communication reports the direct conversion of tropical granular starches into glucose via a cold enzymatic process using the commercial enzyme cocktail StargenTM 002. Cold Enzymatic Hydrolysis
Results and Discussion
Numerous starch degrading enzymes have been described, however, only a small percentage of these are capable of degrading starch in its native crystalline state and carried out below gelatinization temperature (cold hydrolysis) (28–30). One of the commercial enzyme preparations that hydrolyzes native granular starch is StargenTM 002 from Dupont Industrial Biosciences (USA). This is a blend of a fungal α‐amylase and a glucoamylase (11). Page | 86
100
80
60
40
20
0 arrowroot sweet sago potato edible relative amount of glucose (%) potato canna starch source Fig 2.1 Glucose production from several tropical starches (40% dry solids, w/v) relative to the amount of glucose produced from corn starch (100% value is expressed as 89.3 grams of glucose equivalent/L ) after 24 h of hydrolysis at 30 oC. 20 IU of StargenTM 002 (0.5 IU per gram of starch) were used. The values recorded are the mean values from three experiments, each in triplicate.
Enzymatic hydrolysis
Industrial starch hydrolysis is done at high dry solid concentrations of up to 35% (w/v) starch (31, 32). The efficiency at which native starch is degraded depends not only on the enzyme employed, but also on the botanical origin of the starch (33, 34). The different tropical starches were incubated with StargenTM 002 at 40% (w/v) starch and the amount of glucose formed after 24 h was measured (Fig. 2.1). The Chapter 2
amount of glucose produced from sago and sweet potato starches by StargenTM 002 were almost equal to that of corn starch and considerably higher than that of arrowroot, edible canna or potato starches. The relative order of glucose yield after 24 h was as follows: corn > sago > sweet potato > arrowroot > potato > edible canna (Fig. 2.1).
100 arrowroot canna potato Page | 87 75 corn sweet potato sago
50
25 Degree of Hydrolysis (%) 0 01234567 incubation time (h)
Fig. 2.2 The time‐course curve of StargenTM 002 activity on the hydrolysis of different granular starches at 30 oC. Reaction mixtures contained 15% (w/v) of various starch granules and 20 IU of StargenTM 002. Data shown are average values of three different experiments.
To evaluate the effect of incubation time on the extent of starch granule hydrolysis, the different starches (15%, w/v) were incubated with StargenTM 002 for 7 h (Fig. 2.2). Initially, sago and sweet potato starch were degraded faster than corn, while arrow root starch was degraded much slower and potato and canna starch were not degraded at all (Fig. 2.2). The observation that the hydrolysis rate continued to increase indicates that the enzymes remained active throughout the course of this degradation study. Depending on the degradation conditions, the hydrolysis rate can either plateau after prolonged time periods, or remain essentially linear. Based on effectiveness and production of glucose, it is clear that sago and sweet potato will be Cold Enzymatic Hydrolysis
the most effective source of starch to use in the StargenTM 002 cold enzymatic hydrolysis process.
Scanning Electron Microscopy
To explain the variation in the effectiveness of enzymatic degradation, the granules were analyzed by SEM after incubation with or without addition of 20 IU StargenTM Page | 88 002. Cold hydrolyzed sweet potato starch yielded the highest percentage of hydrolysis (degree of hydrolysis, DH), about 86.5%, followed by corn, sago, arrowroot, potato, and edible canna. As a comparison, the DH of starch granules after incubating with acid was 100% (complete hydrolysis).
The arrowroot, canna, corn, potato, sago, and sweet potato granules varied considerably in size and shape (Fig. 2.3A – 3F). The surface of the granules from corn (Fig. 2.3A) and sago (Fig. 2.3C) appeared to be less smooth than arrowroot (Fig. 2.3E), edible canna (Fig. 2.3F), potato (Fig. 2.3D), and sweet potato (Fig. 2.3B). A magnified view of corn and sago granules revealed small pores and cracks that were randomly distributed on the surface (see arrows in Fig. 2.3A and 2.3C, respectively). Such pores have been observed on the granular surfaces of corn, sorghum, millet, wheat, rye, barley, and sago (35), while granules of tapioca, rice, oat, canna, and arrowroot appeared to have no pores (36). The origin of these surface pores varies. It has been suggested that pores are a result of the drying processes of starch granules or that they are simply artefacts caused by sample preparation for electron microscopy. Pores may also have formed by the action of endogenous amylases during starch synthesis or during the treatment of native starch (36). Fannon et al. (36) proposed that the presence of pores is a natural feature of many starch granules and that they do not appear as a response to mechanical treatment. However, their study also showed that amylolysis and retrogradation also could lead to an increase in the size and number of pores (36).
Chapter 2
After 48 h of incubation, two modes of enzyme action were observed. Enzyme treated corn (Fig. 2.3A) and sago (Fig. 2.3C) showed deep holes and a more porous structure compared to the other starches. Corn starch granules displayed homogenously distributed large cavities while the degradation did not occur uniformly in sago starch granules. Some degraded sago starch granules displayed rough and highly perforated surfaces while some other granules were still intact (Fig. 2.3C). The pores of degraded starches gradually widened, but the size, depth, and width were different for each pore. For all starch granules studied, as soon as Page | 89 the interior was reached, the inner layers were hydrolyzed, resulting in “Swiss cheese” pattern. In contrast, the StargenTM 002 treated potato starch granule samples have a rough surface with small pores (Fig. 2.3D). SEM of enzyme‐treated sweet potato, arrowroot, and edible canna granules (Fig. 2.3B, E, F, respectively) indicated that the mode of attack on those starches was different than on corn starch. The granules of sweet potato and arrowroot starches had more or less roughened surfaces, while edible canna starch granules exhibited disc‐like depressions on the surface.
Edible canna and potato starch were far less susceptible to enzymatic hydrolysis, which is in agreement with the results of Kimura and Robyt (37) who studied glucoamylase activity with various starch granules. The number and size of granules and the structure of the starches apparently influences the rate of enzymatic degradation, but this is not yet fully understood (33, 37). Edible canna and potato starches have smooth and even surfaces, while the surface of corn and sago starch granules have cracks and pores going deep in the interior of the granule, enabling a more easy penetration of amylase enzymes into the granules. According to Juszczak et al. (38) and Kimura and Robyt (37), the natural pores present on starch surfaces could enhance enzyme penetration into starch granules during enzymatic attack resulting in degradation from inside (37–39). Cold Enzymatic Hydrolysis
A B C
- B - - C
Page | 90 C + + + D D E F
- E - -
F + + + Fig 2.3 SEM observations of various kind of starches after incubation with or without StargenTM 002 for 48 h at 30 oC. Starch granules (5% (w/v)) incubated without (‐) or with 20 IU of StargenTM 002 (+) from corn (A, magnification 4,000 x and 4,500 x; below and above, respectively) sweet potato (B, 6,000 x), sago (C, magnification 1,000 x and 1,500 x; below and above, respectively), potato (D, 7,500 x and 2,000 x; below and above, respectively), arrowroot (E, 3,500 x and 4,500 x; below and above, respectively), and edible canna (F, 1,400 x and 750 x; below and above, respectively). Arrows in SEM images indicate the presence of pores and some cracks on the (untreated) granule surface.
Chapter 2
The penetration of starch granules by hydrolyzing enzymes is restricted and only possible through pores or channels (37, 38). This explains the high rate of amylase activity that is associated with corn and sago starch granules.
Enzymatic hydrolysis at longer incubation times
With longer incubation times (up to 125 h), corn starch gave the highest glucose Page | 91 yield (Fig. 2.4A). After about 25 h the rate of glucose formation differed considerably. Compared to corn starch, sweet potato and sago gave less glucose over 125 h of incubation but this was still much more than potato, arrowroot, and edible canna (Fig. 2.4). TLC analysis of the products of all incubations clearly showed that StargenTM 002 hydrolyzed starch granules to glucose only, as oligosaccharides were not visible in the final reaction (data not shown).
The observation that StargenTM 002 is highly active towards sweet potato and sago, indicates that these abundantly present tropical starches can be used in addition to corn starch in the manufacturing of glucose. The high level of glucose obtained from sago and sweet potato starch incubated with StargenTM 002 under low‐temperature hydrolysis conditions justifies the use of these raw materials in addition to corn starch as renewable resources in the production of bioethanol in a simultaneous saccharification and fermentation process. This is potentially possible at a relatively small scale already, thus requiring little investment capital, opening routes towards local/rural industrial activities in developing countries. Cold Enzymatic Hydrolysis
D A 160 40 140 120 30 100
80
20 60 Glucose (mg/mL) Glucose 40 (mg/mL) Glucose 10 20 0 0 0 25 50 75 100 125 0 25 50 75 100 125 time (h) time (h)
B 120 E
100 Page | 92 100
80 75
60 50 40 Glucose (mg/mL) Glucose (mg/mL) Glucose 25 20
0 0 0 25 50 75 100 125 0 25 50 75 100 125 time (h) time (h)
C 120 F 40
100 30 80
60 20
40 Glucose (mg/mL) 10 Glucose (mg/mL) Glucose 20
0 0 0 255075100125 0 25 50 75 100 125 time (h) time (h) Fig 2.4 Time course of enzymatic hydrolysis of various kind of starches during incubation with StargenTM 002. The reaction was conducted with StargenTM 002 at 20 IU and a 15% (w/v) starch granule mixture in 50 mM acetate buffer at 30 oC and at pH 4.0 for the indicated time. A. corn; B. sweet potato; C. sago; D. potato; E. arrowroot; and F. edible canna. The graphs and the trend lines were drawn using OriginPro software.
Acknowledgments
FDS received a grant of the Bernoulli Sandwich PhD Program of the University of Groningen. We would like to send our gratitude to Lubbert Dijkhuizen for his valuable discussion and critical review of this manuscript.
Chapter 2
Materials and Methods
Materials
StargenTM 002 is a commercial enzyme mixture marketed by DuPont Industrial Biosciences (Palo Alto, USA) and is a blend of Aspergillus kawachi glucoamylase and Trichoderma reesei α‐amylase (11). The sample used in this study was a gift from B. Koops (DuPont Industrial Biosciences, Leiden, The Netherlands). Corn (Zea mays), Page | 93 edible canna (Canna discolor syn. C. edulis), arrowroot (Maranta arundinacea), potato (Solanum tuberosum), and gandola’s sweet potato (Ipomoea batatas) starch were purchased from a local market in Bandung, West Java (Indonesia). Sago (Metroxylon sagu) starch was a generous gift from Mr Y. Mandik (Papua, Indonesia). All other chemicals were from Sigma (St. Louis, USA) and were reagent grade.
Starch isolation
Fresh edible canna, arrowroot, potato, and sweet potato were washed, chopped, and then grounded in a blender. The starch fraction was separated from the pulp by sieving through bolting cloth. The filtrate was allowed to settle for starch sedimentation and the supernatant was decanted. The white starch was collected and washed with ethanol (30%) at least three times to remove fat. The starch was dried in an oven at 50oC for about 48 h. Finally the dried starch was grounded into powder and stored at room temperature.
Granular starch hydrolysis
Granular starch‐degrading activity was measured by following the degree of hydrolysis with the GOPOD method (Megazyme, Ireland). Briefly, 5‐40% (w/v) granular starch was mixed with 1 mL of the appropriately diluted StargenTM 002 1X (20 IU/mL) in 50 mM acetate buffer pH 4.0. The enzyme activity units are given as provided by the enzyme manufacturer. Enzymatic reactions were performed in Cold Enzymatic Hydrolysis
triplicate at 30 oC with agitation at 200 rpm. Progress of the reaction was followed in time by taking samples in triplicate; the reaction was stopped by centrifugation at 12,000 x g for 10 min and analyzing the glucose content in the supernatant. The absorbance at 510 nm was taken as a measure of glucose (dextrose) equivalent (DE). Glucose (0.01 – 0.1 mg/mL) was used as a standard. The total amount of glucose was assayed by the same method after acid hydrolysis (6 M HCl for 120 min at 100 oC) . All values are averages of three determinations. DE was calculated as follows: