DOCSLIB.ORG

For Your Shop 2 3 Shop-Tested Benches, Racks, Organizers, and More

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
For Your Shop 2 3 Shop-Tested Benches, Racks, Organizers, and More ® WOOD MAGAZINE’ S Great Projects for Your Shop 2 3 Shop-tested benches, racks, organizers, and more... Right-angle router-table push pad p. 10 Proven plans by the editors of WOOD Supplement to WOOD® Magazine WOOD Magazine's Great Projects for Your Shop Contents 1 Mobile utility bench P.4 2 Folding assembly table 3 Multilayered lumber rack and sheet-goods holder 4 Rolling storage cart 5 Easy, attractive drill-bit cabinet 6 Benchtop sanding-disc caddy P.6 7 Built-to-fit sandpaper holder 8 Tablesaw tapering jig 9 Exact-width dado jig 10 Right-angle router-table push pad 11 Zero-clearance cutoff guide 12 At-the-ready router rest 13 Hang-and-go lathe-tool holder P.1 14 Easy-access router-bit storage 15 Round and ready drill-bit carousel 16 Workshop drawer organizer 17 Movable task-light support 18 Wall-hung tape dispensers P.10 19 Portable glue/towel center P.13 20 Edge-protecting chisel rack 20 pencil box with sharpener support 21 Handy hardware bin P.17 21 Hanging glue box ©Copyright Meredith Corporation 2010. All rights reserved. Great Projects for Your Shop Mobile utility bench The perfect size for smaller tasks, this handy bench rolls—and then stays— wherever you need it most. or a shop with limited space, or when you need some additional work- F surface for a project, this small bench fills the bill. With casters on one end only, you can easily move it like a wheelbarrow, yet the bench is rock-solid when lifted off the caster with the load leveler. The bench shown here features alder sides, exterior- grade ¾" medium-density overlay (MDO) for the carcase, and construction-salvage oak 2×4s for the benchtop. Laminating the top with 2×4s makes for a more stable than a solid slab. Project design: Dale Faulstich, Sequim, Wash. 18" 54" 3½" 2x4s ⁄" lag screw 36" #17 x 1½" brad 2½" long #17 x 1½" brad 14½" 1½ x 3 x 24" caster cleat 1½ x 3 x 30" leveler board 27" 3" 34½" Plywood 27" 3" 1½" Solid stock 3" locking swivel caster 5½" Load Solid stock leveler 6" 1½" 24" 1½" 4" 1 Great Projects for Your Shop I talked with Mr. Faulstich a few times to get info on his bench, he told me all he used was a brad nailer to put it all together, 100505676.ai he explained he was going for speed and ease of assembly, 2-09 he said he used no screws FILENAME : FaulstPrj1_#100505676.eps Filename: Faulstich bench Date: 11-07 R LeMoine Lorna J . 11-6-07 Folding assembly table ¼" Baltic birch plywood covered with laminate Use it. Fold it. Then Table leaf levelers store this table in a 24" TOP minimum of space. 84" his versatile table with a removable worksurface allows Jeff Tobert some Lattice T additional space to assemble projects, 1¼" frame and gives him a larger outfeed space when ¾" aligned with the regular outfeed table on his tablesaw. Continuous hinges allow the 4" SIDE folding end assemblies to collapse for easy ASSEMBLY storage. Each leaf of the tabletop consists of two plywood skins over lattice frames, 30" Pocket-hole screws covered with plastic laminate. Install cabinet levelers at each corner so you can adjust 60" ¼" dowels with mating holes in top the table to match just about any uneven 52" surface inside—or outside—your shop. 4" 4" Heavy-duty 17¼" NOTE: Jeff used continuous (piano) hinges cabinet leveler for his table, but to save money, consider END ASSEMBLY using less-expensive butt hinges. Project design: Jeff Tobert, Spruce Grove, Alta. Continuous hinges 30" long joining side assemblies 30" Continuous hinge to end assemblies 30" long joining both halves of 4" end assembly 2 Great Projects for Your Shop 100505693.ai Filename: Tobert knockdownTBL 2-09 R LeMoine 1-3-07 KNOCK-DOWN COLLAPSIBLE WORKTABLE FILENAME:TobertPj1_#100505693.eps Filename: Tobert knockdownTBL Date: 10-07 R LeMoine Lorna J . 10-30-07 Multilayered lumber rack and sheet-goods holder 1½" rabbet #8 x 1½" F.H. wood screw Pack lots of wood in a ¾" deep 72" minimum of space. 1½" dado ¾" deep ¾" hole 3" deep his wood-storage system keeps sheet drilled at a 87° ¼" lag screw goods and boards close at hand but 3° angle 6" long Toccupies minimal space. The upright component stores long lumber. It mea- sures 8' high × 6' wide. Attach 2×4s to the ¾" pipe 16" long wall and drill ¾" holes 3" deep angled upward about 3° into the 2×4s. Then insert 2x4s 16"-long pieces of ¾" black pipe. Fasten a 1×4 horizontally along the rack face toward 1½ x 5½ (2x6) x 48" the bottom, creating a small cavity between the vertical members where you can store flat stock, dowels, and scraps of fine woods. 96" The second component is a swinging 4" hinges sheet-goods holder. Make a frame of one vertical and one horizontal 2×6, faced on each side with a 4×4' sheet of plywood cut on the diagonal. The vertical frame piece attaches to the 2×4 on the wall with hinges. A 3" swivel caster attached near the end of ½ x 48 x 48" the horizontal frame piece allows the unit plywood to swing out easily, providing ready access to materials stored behind. Project design: Dale Heisinger, Orcas Island, Wash. 1½ x 5½ (2x6) x 46½" ¾ x 3½ (1x4) x 72" 3" swivel caster 3½" notch ¾" deep 3 Great Projects for Your Shop WOOD ST ORA GE WALL SYSTEM (1x4) 100205901.ai Date: 3-09 FILENAME:Tip2_#100205901.eps Date: 7-06 Lorna J . Filename: Heisingershop tip 1 R LeMoine 6-21-06 Rolling storage cart This shop helper brings order to chaos. he design of this unit revolves around goods usage. Rout a 1/8" round-over along plastic storage tubs like those sold in the one exposed edge of each 11/2×11/2" Thome centers and large discount cleat and along the top edge of each 3/4×3/4" stores. Our version houses Rubbermaid cleat where shown. (The round-over on the Roughneck Storage Tote 3-gallon/11.3-liter interior cleats allows the tubs to slide easier.) containers, but just about any kind will do. Then, drill the countersunk mounting holes Just be sure to adjust the project dimensions through all parts where noted. Glue and to fit the tubs you select. screw the dividers between the two sides. The entire project, minus the optional Next, attach the top, bottom, center parti- shelves and cleats, is built from two sheets tions, and cleats. Mount the interiorCutting support Diagra m of medium-density fiberboard (MDF), but cleats, allowing about an inch or two of 3/4" birch plywood would also work well. clearance, from top to bottom, between Start by cutting the parts to size as noted in containers. Attach the casters. Drawing 1. See Drawing 2 for optimal sheet- Project design: Bernard Monneau, Calgary, Alta. 1 EXPLODED VIEW *26¼" Center partition Divider TOP #8 x 2" #8 x 2" F.H. CLEAT Cutting Diagra m F.H. wood *21¾" wood screw 1½ x 1½ x 32¾" Side screw Top/bottom 1" *10½" DIVIDER 16" ¾" ⁄" round-over ¾ x 49 x 97" Medium-density berboard 7¼" (MDF) (2 needed) SIDE ¾" SUPPORT CLEATS 21 CUTTING DIAGRAM ¾ x ¾ x 16" 7¼" (48 needed) SIDE *Dimension Center partition Divider will depend upon the size of your tubs. ⁄" round- 68" Side overs Top/bottom #8 x 1¼" F.H. 32¾" CENTER 16" wood screw #8 x 2" F.H. PARTITION wood screw 16" ¾ x 49 x 97" Medium-density berboard (MDF) (2 needed) 4" DIVIDER CLEAT Outside cleats swivel caster 1½ x 1½ x 32¾" 1½ x 3½ x 72" Pine (4 bd. ft.) Inside cleats BOTTOM 32¾" ⁄" round-over ¾ x 5½ x 96" Pine (4 bd. ft.) *26¼" Inside cleats 4" xed caster #8 x 2" F.H. wood screws ¾ x 3½ x 96" Pine (2.7 bd. ft.) Outside cleats 1½ x 3½ x 72" Pine (4 bd. ft.) 4 GreatInside Projects cleats for Your Shop ¾ x 5½ x 96" Pine (4 bd. ft.) Inside cleats 100.ai ¾ x 3½ x 96" Pine (2.7 bd. ft.) Date: 5-09 FILENAME:166GIFY StorageCD.eps 100 Date: 7-05 Date: 5-09 Lorna J. FILENAME:166GIFY Storage1.eps Date: 7-05 Lorna J. 100.ai Date: 5-09 FILENAME:166GIFY StorageCD.eps Date: 7-05 Lorna J. Easy, attractive drill-bit cabinet Here’s a great way to keep everything you need for drilling tasks in one place. f you’ve ever discovered that you had wasted money by buying the same drill Ibit more than once, you may need a cabinet for organizing all your bits and accessories. With everything in its own spot, taking inventory of your drill bits takes only a glance. This cabinet is made of Baltic birch ply- wood (drawer fronts plus side, back, and door panels); pine (drawers and door trays); and walnut (drawer handles) for an attractive appearance. But use whatever materials suit your tastes. Likewise, make as many or as few shelf-holding dadoes as you need to match the number and sizes of the bits you own. Putting a few extra dadoes in the sides of the doors at the time of construction allows you to change 8⁄" 8½" the internal shelf arrangement as your 16¾" needs change. Project design: Tom Whalley, Urbandale, Iowa ¼" dadoes 24⁄" ¼" deep 15¼" ¾" plywood 4¾" 1¼ x 1½" ¼" hardboard 24⁄" 7¼" ¼" plywood ¼" groove ¼" deep 16¾" Magnetic 4½" catch ¼" rabbet ¼" deep 1½" 10" ¼ x ½ x 9⁄ " drawer guides 15⁄" ½" groove ⁄" deep 5 Great Projects for Your Shop Filename: WHALLEY projects 1 100505696.ai R LeMoine Date: 5-09 1-3-07 FILENAME : Whalle yPj1_#100505696.eps Date: 10-07 Filename: WHALLEY projects 1 Lorna J.
Load more

Recommended publications
  • Using the Hammer Tapering Jig ...©1999 Bill Spurlock
    SPURLOCK SPECIALTY TOOLS 3574 CANTELOW ROAD VACAVILLE, CA 95688 www.spurlocktools.com Using the Hammer Tapering Jig ....................©1999 Bill Spurlock Replacement hammers need to have their sides tapered prior to installation to adjust hammer weight and provide passing clearance. In some cases the overall hammer width will have to be reduced to match originals that are narrower than available replacements. This jig uses a table saw, rather than the usual belt or disc sander, to do the job. Accuracy and consistency are much better than with sanding, and discoloration of the hammers from colored underfelt and molding wood dust are eliminated. In addition, the hammers can be tapered over their entire length to remove the maximum amount of weight to match light weight originals. This jig will fit any table saw and just about any size of hammer, vertical or grand. The miter strip location is adjustable to work in different saws. The miter strip is also adjustable in width via spreadable slots and allen screws, to fit most tables. Some small bench top saws will have much smaller miter slots, and for these the user can make their own wooden strip or mount the jig to an auxiliary board which can be clamped or screwed directly to the saw's miter gauge. Any sharp carbide blade will do, but as with any cutting tool, table saw performance is only as good as the blade quality. Basic saw alignments should be correct, such as blade 90 degrees to the table top, blade parallel to the miter slots, minimal blade runout, and arbor bearings free of excess play.
    [Show full text]
  • Use the MICRODIAL Tapering Jig on Your Bandsaw
    Use The MICRODIAL Tapering Jig On Your Bandsaw (As taught to us by Scott Phillips) 1 Copyright 2013: Micro Jig www.microjig.com Produced by: Consultingwoodworker.com When we designed the MICRODIAL Tapering Jig, we knew it was great for table saw use, and the router table if the top is large enough. We had not really thought of using it on any but the very largest industrial band saws. But during a recent visit with Scott Phillips of “The American Woodshop” TV show, he showed us a clever way to use the MICRODIAL on a common 14” bandsaw. Scott had added a simple plywood extension table onto his 14” bandsaw and used a clamping straight edge as the fence. Brilliant! Scott’s band saw has a pair of steel tubes already mounted so he used toggle clamps to connect his table onto the saw. Our table was a different design, so we needed to figure out our own design. You may need to adapt this to your specific table and materials on hand. 2 Copyright 2013: Micro Jig www.microjig.com Produced by: Consultingwoodworker.com A leftover side from a shipping crate was the basis of this table. The ply was a bit rough, so it was sanded and laminated to provide a smooth working surface. Cleats along three sides will keep the 1/2" thick table flat, and clearance for the blade is a 1” wide slot so the table simply slides on from the right side of the table. The real trick is to figure out a simple and easy way to attach the auxiliary table.
    [Show full text]
  • VIEW SIDE VIEW ¾ In
    Shaker Classic Change the legs to change the look 2 Ways B Y C H R I S T I A N BECKSVOORT ot long ago, a couple ordered a set of Ncherry side tables from me, one for each side of their pencil-post bed. I based the de- sign on a Shaker side table from shapes can make a big difference in the look of a piece of fur- Canterbury, N.H., although vir- niture. As far as difficulty goes, the table with tapered legs is a tually every other Shaker com- very good project to tackle if you’re a beginner, and the one with munity had similar designs. As a turned legs adds a bit of a challenge. The rest of the construction surprise (I don’t recommend this is standard mortise-and-tenon joinery, a dovetailed top rail, and unless you are very familiar with a dovetailed drawer. I start with the legs, move on to the joinery, your clients), I decided to make slightly different versions: one add the drawer, and finish. with square tapered legs, the other with turned tapered legs. The overall design is a basic, timeless one that can move from Tackle the joinery: mortises, tenons, and a dovetail bedroom to living room. But notice how the simple leg change Once the legs are finished (see “2 options for legs,” p. 32), the alters the whole feel of the table. Tweaking the dimensions or construction is the same for both tables. The first step is to add 30 FINE WOODWORKING COPYRIGHT 2009 by The Taunton Press, Inc.
    [Show full text]
  • Fine Woodworking Fine for Kids, P
    194 Making furniture Fine Woodworking for kids, p. 54 TAUN TON’S FURNITURE FOR KIDS PERFECT GLUE-UPS BOOKCASE FEDERAL TABLE LEGS SPRAY FINISHING Perfect glue-ups, guaranteed A quick, sturdy bookcase How to make 3 classic table legs Safe, affordable spray finishing Fundamentals: handheld routing November/December 2007 Dec. 2007 No. 194 U.S. $7.99/Canada $8.99 w194FCf.indd 1 9/5/07 4:52:29 PM FW194Adp2.indd 9/7/07 2:40:18 PM pg 2 - (Cyan)(Magenta)(Yellow)(BlacK) READER SERVICE NO. 81 FW194Adp3.indd 8/30/07 8:45:57 AM pg 3 - (Cyan)(Magenta)(Yellow)(BlacK) READER SERVICE NO. 160 contentsNOVEMBER/DECEMBER 2007 ISSUE 194 features 36 Get Serious COVER STORY About Clamping Most woodworkers are underclamping their joints BY ROMAN RABIEJ 42 Quick, Sturdy Bookcase Learn to taper sliding dovetails for easier assembly BY MARTIN MILKOVITS 48 Three Federal Legs Power tools speed the process, banding adds style BY JEFF GROSS GREAT JOINT 42 FOR BOOKCASES Cover photo: Michael Pekovich w194CT.indd 4 9/6/07 11:28:30 AM HOW TO USE 78 SKETCHUP up front 6 On the Web 8 Contributors 10 Letters 14 Methods of Work N Cutting thin strips on the tablesaw N Paring pegs with a router 66 22 Tools & Materials DANISH-CORD SEAT N New tools unveiled at AWFS N Flawless finishing brushes N Powermatic planer with helical cutterhead 28 What’s the Difference? White oak vs. red oak 30 Q & A 54 Furniture 66 A Modern Bench N Clean, sharp dovetails Kids Will Love Straightforward joints, N Make a rolling lumber rack Follow your imagination graceful curves, and but don’t lose sight
    [Show full text]
  • The Complete Illustrated Guide to Shaping Wood / Lonnie Bird
    The COMPLETE ILLUSTRATED Guide to ShapingWood LONNIE BIRD ➤ Squares, Circles, and Ellipses ➤ Edge Treatments and Moldings ➤ Coves, Reeds, and Flutes ➤ Bent and Laminated Curves ➤ Turned and Carved Shapes The COMPLETE ILLUSTRATED Guide to ShapingWood TJ51-1-2008 IMUS 7/UOA0069-Shaping Wood W:9.25”xH:10.875” Wood TJ51-1-2008 IMUS 7/UOA0069-Shaping 175L EX 128White A M/A(D) The COMPLETE ILLUSTRATED Guide to ShapingWood LONNIE B IRD t TJ51-1-2008 IMUS 7/UOA0069-Shaping Wood W:9.25”xH:10.875” Wood TJ51-1-2008 IMUS 7/UOA0069-Shaping 175L EX 128White A M/A Magenta(D) Text © 2001 by Lonnie Bird Photographs © 2001 by Lonnie Bird Illustrations © 2001 by The Taunton Press, Inc. All rights reserved. Pp The Taunton Press, Inc., 63 South Main Street, PO Box 5506, Newtown, CT 06470-5506 e-mail: [email protected] DESIGN: Lori Wendin LAYOU T: Suzi Yannes ILLUSTRATOR: Mario Ferro PHOTOGRAPHER: Lonnie Bird LIBRARY OF CONGRESS CATALOGING-IN-PUBLICATION DATA: Bird, Lonnie. The complete illustrated guide to shaping wood / Lonnie Bird. p. cm. Includes index. ISBN-13: 978-1-56158-400-0 ISBN-10: 1-56158-400-2 1. Woodwork. I. Title. TT180 .B57 2001 TJ51-1-2008 IMUS 7/UOA0069-Shaping Wood W:9.25”xH:10.875” Wood TJ51-1-2008 IMUS 7/UOA0069-Shaping 175L EX 128White A M/A Magenta(D) 684’.08--dc21 2001027430 Printed in Thailand 1098765 About Your Safety: Working with wood is inherently dangerous. Using hand or power tools improperly or ignoring safety practices can lead to permanent injury or even death.
    [Show full text]
  • October 2004
    Northwest Corner Woodworkers Association Next Meeting: , October 5, 2004 7:00 pm A representative of Franklin Glue will speak. Gary Holloman’s Shop 500 Metcalf, Sedro Woolley, WA 360-854-9060 Take Highway 20 through Sedro Woolley until you go under the railroad trestle. Take an imme- diate right onto Metcalf. Turn right into industrial area just before you get to the railroad tracks. Go to left rear buildings. (This is one of the old Skagit Corporation Buildings.) NOTICE OF NEWSLETTER MAILING CHANGES Producing the Newsletter has become an increasingly significant task as the membership and activities of our club have grown. In order to minimize the load on our Newsletter Editor/Publisher your Board of Directors at their August 18th meeting unanimously passed the following motion: “Effective with the October Newsletter those with email addresses will only receive the Newsletter via email unless there are extenuating circumstances.” Those with- out email addresses will continue to receive printed copies via regular mail. If there are extenuating circumstances please contact Rick Anderson or Tom Chartier. Your cooperation will be appreciated Greetings Fellow Woodworkers! urgent need for a volunteer to take over publishing our Newsletter. Training will be provided! Fall is already here……and most of us will soon be spending more hours in our shops as the days get When I think of all those who volunteer their time shorter. Now we’ll have more time to work on our for our club, one name comes to the forefront. He Arts Alive projects and Toys for Tots. spends much of his time at our meetings writing…… but he really is paying attention! Jay Geisel has Your nominating committee has put together their been our faithful Secretary for several years.
    [Show full text]
  • Demilune Table Materials and Tools
    Demilune Table Free Plans to build a Demilune Table. Materials and Tools MATERIALS: • 1-1/4” pocket hole screws • 1-1/4” brad nails • Edge banding, optional (7/8” wide and 2” wide) • Wood glue • Sandpaper (100, 150, 220 grits) • Finishing supplies (primer & paint, or stain, sealer) Lumber: • 1 – 2’ x 4’ x ¾” PureBond plywood project panel (Cherry was used for the example) Tools: • Jigsaw, table saw, miter saw, or hand saw • Pocket hole jig • Brad nailer • Drill • Pencil, ruler, square • Tape measure • Sander • Iron for edge banding • Edge banding trimmer or craft knife Cut List: • 6– 3/4” PureBond Plywood project panel at 1-1/2” x 17-1/4” – Legs • 1 – 3/4” PureBond Plywood project panel at 2-1/2” x 13” – Back Apron • 1 - 3/4” PureBond Plywood project panel at 2-1/2” x 5-3/4” – Center Support • 3 - 3/4” PureBond Plywood project panel at ¾” x 2-1/2” – Front Apron Supports • 2 - 3/4” PureBond Plywood project panel at 2-1/2” x 10-1/2” – Front Aprons • 1 – 3/4” PureBond Plywood project panel at 9” x 18” – Top FEATURING FORMALDEHYDE-FREE TECHNOLOGY Demilune Table STEP 1 Notes: Edge banding will be applied to the exposed edges of the plywood prior to assembly. Cut the pieces for the legs. There will be six pieces cut, and they will be laminated together in pairs to form three legs. Spread glue on the face of one piece then layer the next piece on top. Wiggle it a little to create suction then secure together with 1-1/4” brad nails.
    [Show full text]
  • Manual on Jigs for the Furniture Industry
    OCCASION This publication has been made available to the public on the occasion of the 50th anniversary of the United Nations Industrial Development Organisation. DISCLAIMER This document has been produced without formal United Nations editing. The designations employed and the presentation of the material in this document do not imply the expression of any opinion whatsoever on the part of the Secretariat of the United Nations Industrial Development Organization (UNIDO) concerning the legal status of any country, territory, city or area or of its authorities, or concerning the delimitation of its frontiers or boundaries, or its economic system or degree of development. Designations such as “developed”, “industrialized” and “developing” are intended for statistical convenience and do not necessarily express a judgment about the stage reached by a particular country or area in the development process. Mention of firm names or commercial products does not constitute an endorsement by UNIDO. FAIR USE POLICY Any part of this publication may be quoted and referenced for educational and research purposes without additional permission from UNIDO. However, those who make use of quoting and referencing this publication are requested to follow the Fair Use Policy of giving due credit to UNIDO. CONTACT Please contact [email protected] for further information concerning UNIDO publications. For more information about UNIDO, please visit us at www.unido.org UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION Vienna International Centre, P.O. Box 300, 1400 Vienna, Austria Tel: (+43-1) 26026-0 · www.unido.org · [email protected] 1.25 1.4 1.6 Ми Mi и i и "г м; ,щ uim N и ,| .
    [Show full text]
  • AF Jan-Feb '10.Qxp
    Arche ryFocus Volume 14, Number 1, 2010 $8.00 Archery Focus Back Issues Back Issues of the Print Edition of Archery Focus magazine are U S$. each, which includes shipping and handling in the U.S. Call for international shipping prices. Call ... or fax ... or write us at N. Broadway , #, Chicago, IL . There is a complete and searchable index of all issues at www.archeryfocus.com. There are limited numbers of issues Volume , No. , , Volume , No . , , , , , available from AFm’s first five years. Volume , No . , , , Volume , No . , , , , , Volume , No . , , , Volume , No . ,,,,, Volume , No . ,,,, Volume , No . ,,,, Volume , No . ,,,,, Volume , No . ,, Volume , No . ,,,,, editorial How Did I Get Here? I sometimes find myself wonder - and he is from an archery family so I uses that word, but what he is refer - ing how I got to this point. Claudia think you are going to get some ring to are serious Olympic-style and I took over AFm starting with multi-generational wisdom out of archers who are just not yet at the elite the July 1999 issue, so we have been him. He is Tim Goodwin, currently level. So, within a year we get block - doing this for a decage and we are operating from Luxembourg (his buster books from two Olympic-style now in Year 14! It seems only a little address is on Rue Grand-duc archery giants, Coaches Lee and Kim while ago I was sweating bullets try - Adolphe street) but really operating and I have heard from Vittorio ing to get that first issue out (with on the Internet.
    [Show full text]
  • Popular Woodworking's Guide to Routers
    JANUARY 2008 PRESENTS TIPS, TRICKS & EXPERT ADVICE ESSENTIALESSENTIAL GUIDEGUIDE TOTO ROUTERSROUTERS JIgs, JOINts & SKILLS Everything You Need to WorK LIKE A Pro BONUS: The Complete 7-Chapter Guide to ROUTER MASTERY 12 BEST US $5.99 ROUTER JIGS 01 Boost Your Accuracy 0 74470 01489 8 popularwoodworking.com Display until January 15, 2008 Essential Guide to Routing ON THE COVER Routers do more than just decorate CONTENTS edges. Used correctly, a router 8 Router Table-mate can be a joinery With just $50 and a long weekend in your shop, Woodworking Essentials: powerhouse as well. you can make a router table that puts your old This series of articles from a veteran woodworker Workmate (or sawhorses) back to use. and teacher covers all the bases of router use. by Steve Shanesy From choosing and setting up a tool, to making intricate and complex joints, to selecting the right Photo BY AL PARRISH bit for the job, this guide will give you a good start 15 Housed Dovetails and keep you routing in the right direction. The super-strong housed-dovetail joint is a by Nick Engler stalwart of 18th-century furniture – and it’s surprisingly simple to cut with your router. by Geoffrey Ames 27 Chapter 1: Fixed-base Router Reduced to its basics, the router is simply a motor and shaft that holds interchangeable 18 The $22 Dovetail Jig bits. Once you understand how the parts Perfect half-blind dovetails with your router work together, you’re on your way to don’t require a $300 jig – you can make your becoming a router pro.
    [Show full text]
  • Self-Supporting Vertical Drilling Jig Flush-Routing Plugs
    TipsTips & &Tricks Tricks ver the past 15 years, Owe’ve published Self-supporting hundreds of great tips and tricks to help you along your woodworking vertical drilling jig journey. They have included everything from cleverly designed jigs and shop storage solutions Here’s a simple jig for your drill press that will come in to innovative approaches to milling, marking, handy the next time you need to bore a vertical hole in joinery, clamping, and finishing. Here, we reach the end of a pen blank, post, or any other long workpiece. back over the last decade and a half to pluck 15 Unlike other versions that simply clamp to the table, my time-honored perennials from that bounty. Enjoy! jig bolts to it. This allows the jig’s support bar to pivot easily for repositioning without risking a fall to the floor. Use these dimensions as a starting point. If you have a large auxiliary table, lengthen the bar to suit. (If your table Flush-routing plugs has T-slots, replace the hex head bolt with a T-bolt.) To use the jig, swing the drill press table clear of the bit, bolt the I’ve found that a router equipped with a straight or jig in place, and then clamp the workpiece to the fence and spiral flute bit does a much faster job of cutting plugs base as shown. When the workpiece is in position, use an flush than the old saw-and-chisel approach, with much F-clamp to lock the bar to the table, and then drill your hole.
    [Show full text]
  • 094-101.B1 Leather Top Desk
    “America’s leading woodworking authority”™ Stickley Leather-top Desk • Step by Step construction instruction. • A complete bill of materials. • Exploded view and elevation drawings. • How-to photos with instructive captions. • Tips to help you complete the project and become a better woodworker. To download these plans, you will need Adobe Reader installed on your computer. If you want to get a free copy, you can get it at: Adobe Reader. Having trouble downloading the plans? • If you're using Microsoft Internet Explorer, right click on the download link and select "Save Target As" to download Published in Woodworker’s Journal “From Shop to Home: Essential to your local drive. Projects, Tips and Techniques for Today’s Home Woodworker” • If you're using Netscape, right click on the download link and select "Save Link As" to download to your local drive. WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED WJ016 A Stickley-inspired Leather-top Desk Without sacrificing any of the charm or structural integrity of our Stickley-inspired design, modern methods and materials bring this white oak desk within the reach of almost any woodworker’s skills. 94 Essential Projects, Tips and Techniques WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED ometimes, building a Sbeautiful, practical Taper Jig Set-up piece of furniture can Setting a taper jig to the correct angle is a remind you of of all the snap if you use your table saw miter gauge reasons you started wood- and a square. Slide the miter gauge into a working in the first place. table saw slot and set the gauge to the angle you want for the taper jig.
    [Show full text]