Popular Woodworking's Guide to Routers
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Routers for Router Tables New-Breed Models Spare You the Expense of a Router Lift
Compliments of Fine Woodworking TOOL TEST Routers for Router Tables New-breed models spare you the expense of a router lift BY ROLAND JOHNSON ABOVE-TABLE ADJUSTMENTS MAKE THE DIFFERENCE A table-mounted router can be very versatile. But it’s important to choose a router that’s designed expressly for that purpose. The best allow both bit-height adjustments and bit changes from above the table. A router that makes you reach underneath for these routine adjustments will quickly become annoying to use. 54 FINE WOODWO R K in G Photo, this page (right): Michael Pekovich outers are among the most versatile tools in the shop—the go-to gear Height adjustment Rwhen you want molded edges on lumber, dadoes in sheet stock, mortises for Crank it up. All the tools for adjusting loose tenons, or multiple curved pieces bit height worked well. Graduated that match a template. dials on the Porter-Cable Routers are no longer just handheld and the Triton are not tools. More and more woodworkers keep very useful. one mounted in a table. That gives more precise control over a variety of work, us- ing bits that otherwise would be too big to use safely. A table allows the use of feather- boards, hold-downs, a miter gauge, and other aids that won’t work with a hand- held router. With a table-mounted router, you can create moldings on large or small stock, make raised panels using large bits, cut sliding dovetails, and much more. Until recently, the best way to marry router and table was with a router lift, an expensive device that holds the router and allows you to change bits and adjust cut- ting height from above the table. -
Hand Saws Hand Saws Have Evolved to fill Many Niches and Cutting Styles
Source: https://www.garagetooladvisor.com/hand-tools/different-types-of-saws-and-their-uses/ Hand Saws Hand saws have evolved to fill many niches and cutting styles. Some saws are general purpose tools, such as the traditional hand saw, while others were designed for specific applications, such as the keyhole saw. No tool collection is complete without at least one of each of these, while practical craftsmen may only purchase the tools which fit their individual usage patterns, such as framing or trim. Back Saw A back saw is a relatively short saw with a narrow blade that is reinforced along the upper edge, giving it the name. Back saws are commonly used with miter boxes and in other applications which require a consistently fine, straight cut. Back saws may also be called miter saws or tenon saws, depending on saw design, intended use, and region. Bow Saw Another type of crosscut saw, the bow saw is more at home outdoors than inside. It uses a relatively long blade with numerous crosscut teeth designed to remove material while pushing and pulling. Bow saws are used for trimming trees, pruning, and cutting logs, but may be used for other rough cuts as well. Coping Saw With a thin, narrow blade, the coping saw is ideal for trim work, scrolling, and any other cutting which requires precision and intricate cuts. Coping saws can be used to cut a wide variety of materials, and can be found in the toolkits of everyone from carpenters and plumbers to toy and furniture makers. Crosscut Saw Designed specifically for rough cutting wood, a crosscut saw has a comparatively thick blade, with large, beveled teeth. -
Using the Hammer Tapering Jig ...©1999 Bill Spurlock
SPURLOCK SPECIALTY TOOLS 3574 CANTELOW ROAD VACAVILLE, CA 95688 www.spurlocktools.com Using the Hammer Tapering Jig ....................©1999 Bill Spurlock Replacement hammers need to have their sides tapered prior to installation to adjust hammer weight and provide passing clearance. In some cases the overall hammer width will have to be reduced to match originals that are narrower than available replacements. This jig uses a table saw, rather than the usual belt or disc sander, to do the job. Accuracy and consistency are much better than with sanding, and discoloration of the hammers from colored underfelt and molding wood dust are eliminated. In addition, the hammers can be tapered over their entire length to remove the maximum amount of weight to match light weight originals. This jig will fit any table saw and just about any size of hammer, vertical or grand. The miter strip location is adjustable to work in different saws. The miter strip is also adjustable in width via spreadable slots and allen screws, to fit most tables. Some small bench top saws will have much smaller miter slots, and for these the user can make their own wooden strip or mount the jig to an auxiliary board which can be clamped or screwed directly to the saw's miter gauge. Any sharp carbide blade will do, but as with any cutting tool, table saw performance is only as good as the blade quality. Basic saw alignments should be correct, such as blade 90 degrees to the table top, blade parallel to the miter slots, minimal blade runout, and arbor bearings free of excess play. -
Mortiser Safety Test #25
Somerset High School Technology Education Wood Shop Mr. Barron MORTISER SAFETY TEST #25 Name: _________________ Score: _________ Term: ____ Date:_________ Directions: Fill in the blank with the best proper word that will complete the question. If it asks to explain do so as completely and accurately as possible. 1. Always position ___________________ directly over workpiece to prevent workpiece from lifting during operation. 2. Always support workpiece securely against ______________ to prevent rotation. 3. NEVER turn on the _______________ with the drill bit or chisel contacting the workpiece. 4. Adjust the ________________ stop to avoid drilling into the table. 5. Warning: For your own safety – Don’t wear ___________________ when operating the machine. 6. The opening on the side of the chisel should always be to the __________ or __________, never to the front or rear. 7. Push bit up through chisel and into chuck as far as it will go and lock bit in chuck using chuck _________________ supplied. 8. The portion of the bit should be adjusted to a minimum of __________ away from the bottom of the chisel. 9. A depth ______________ rod is provided to limit the depth of the chisel. 10. The purpose of the ___________________ is to prevent the workpiece from lifting as the chisel is raised up, out of the hole. 11. The chisel can be adjusted ________________________ to the workpiece by loosening screw and rotation chisel until the back surface of the chisel is touching workpiece. 12. You may encounter ___________________ from the bit or material once the chisel has engaged the material. -
Shopmade Slot Mortiser
Shopmade Slot Mortiser Use your router to cut mortises with speed and accuracy BY GREGORY PAOLINI s a member of a professional guild, I make a lot of Arts and Crafts style fur- A niture, and I cut countless mortise- and-tenon joints. I used to cut the joints with a combination of hand and power tools, but I quickly realized that I had to find a more efficient way if I was going to keep the price of my furniture out of the stratos- phere. I tried many different methods, but when I saw furniture maker and teacher Gary Rogowski using a slot mortiser, I was sold on the idea. A slot mortiser basically is a table with a thing I needed—except fit into my budget. axes, stops to control mortise width and horizontally mounted router equipped Prices for joint-making machines and com- depth, and a system to index and secure with a spiral bit. The mortise is cut by mercial slot mortisers ranged from about my work. plunging the workpiece into the bit while $450 to $2,600, and in some cases I still had moving the workpiece from side to side to to supply my own router. Talk about sticker Build heavy sliding tables from MDF bore its width. Slot mortisers are the choice shock. I figured, for that much money, why Building the movable table was the tricky of production shops because they are very not try to make my own. part. I needed a system that would provide fast, accurate, and work well with integral Like the commercial machines, mine had movement independently along two axes. -
Use the MICRODIAL Tapering Jig on Your Bandsaw
Use The MICRODIAL Tapering Jig On Your Bandsaw (As taught to us by Scott Phillips) 1 Copyright 2013: Micro Jig www.microjig.com Produced by: Consultingwoodworker.com When we designed the MICRODIAL Tapering Jig, we knew it was great for table saw use, and the router table if the top is large enough. We had not really thought of using it on any but the very largest industrial band saws. But during a recent visit with Scott Phillips of “The American Woodshop” TV show, he showed us a clever way to use the MICRODIAL on a common 14” bandsaw. Scott had added a simple plywood extension table onto his 14” bandsaw and used a clamping straight edge as the fence. Brilliant! Scott’s band saw has a pair of steel tubes already mounted so he used toggle clamps to connect his table onto the saw. Our table was a different design, so we needed to figure out our own design. You may need to adapt this to your specific table and materials on hand. 2 Copyright 2013: Micro Jig www.microjig.com Produced by: Consultingwoodworker.com A leftover side from a shipping crate was the basis of this table. The ply was a bit rough, so it was sanded and laminated to provide a smooth working surface. Cleats along three sides will keep the 1/2" thick table flat, and clearance for the blade is a 1” wide slot so the table simply slides on from the right side of the table. The real trick is to figure out a simple and easy way to attach the auxiliary table. -
Polyflor. Design Service the Polyflor Design Service Flair and Flexibility to Make Your Ideas Come to Life
POLYFLOR. DESIGN SERVICE THE POLYFLOR DESIGN SERVICE FLAIR AND FLEXIBILITY TO MAKE YOUR IDEAS COME TO LIFE When you’re developing a flooring concept, you need more than the right styles and colours. You need more than utter dependability and value pricing. You need a creative partner with flair and flexibility. Polyflor designers have a wealth of experience in flooring. We’ve helped architects and designers create memorable floors for literally hundreds of buildings. We make sure you’re supported through every stage of your project. And we offer a service that’s complete, discrete and dependable. EXPRESSIONS DESIGN SERVICE BORDERS, FEATURES AND DESIGN FLOORS DESIGN SUPPORT Expressions is the Polyflor You need not start from scratch, to Our flexible design support service computerised waterjet service that create a spectacular floor. Our range can do as much or as little as you turns your thoughts into reality. of standard borders, features and wish. If required, we can support you Anything and everything is possible: overall design floors offers plenty of with your whole scheme, from colour from logos to landscapes. options that lets you create beautiful to designs to layouts to on-screen All you have to do is imagine it. floors— simply! CAD rendering and colour options. Flooring opposite: Polysafe Astral. EXPRESSIONS DESIGN SERVICE IF YOU CAN THINK IT WE CAN MAKE IT There’s virtually no limit to the shapes, patterns or pictures you can create with the help of Expressions. The process is in three stages: Imagination, Interpretation, and Realisation. IMAGINATION INTERPRETATION REALISATION The process begins in your head, When the image is agreed, we now One of the world’s most advanced and not necessarily at a drawing create a detailed flooring design on computerised waterjet cutting board. -
Power Tool Guide 05J50.01
Power Tool Guide 05J50.01 The Veritas® Power Tool Guide is a collapsible straightedge that can be clamped to any material under 1" thick. The 52" tool guide (05J50.03) can be clamped across sheet material up to 52". The 8' Power Tool Guide (05J50.01), or the 48" tool guide extension (05J50.04) added to the 52" tool guide, can be clamped across sheet material up to 100". The advantage this guide has over other 8' guides is that it may be dismantled quickly and easily for cutting smaller sheet material as well as for easier storage or transport. The guide includes a pair of 1" capacity clamps that can be positioned anywhere along its length. For clamping material thicker than plywood sheets, a pair of 2" capacity clamps (05J50.09) is available separately. An optional 12" traveller (05J50.02) used in conjunction with a user-made base plate ensures that your power tool will effortlessly follow the intended line with greater safety. The utility of the traveller is further enhanced with the optional position stop (05J50.10) that clamps onto either guide rail. Figure 1: Veritas® Power Tool Guide. Safety Rules These safety instructions are meant to complement those that came with your power tool. We suggest that you reread those, in addition to these listed here before you begin to use this product. To use this product safely, always follow both sets of safety and general instructions. 1. Read the manual. Learn the tool’s applications and limitations as well as the specific hazards related to the tool. -
Hollow Chisel Mortiser
User Manual Read and understand this manual before using machine. HOLLOW CHISEL MORTISER Model Number 25200 ® CUS STEEL CITY TOOL WORKS Manual Part No. OR71593 VER. 2.07 THANK YOU for purchasing your new Steel City Hollow Chisel Mortiser. This mortiser has been designed, tested, and inspected with you, the customer, in mind. When properly assembled, used and maintained, your mortiser will provide you with years of trouble free service, which is why it is backed by one of the longest machinery warranties in the business. This mortiser is just one of many products in the Steel City’s family of woodworking machinery and is proof of our commitment to total customer satisfaction. At Steel City we continue to strive for excellence each and every day and value the opinion of you, our customer. For comments about your mortiser or Steel City Tool Works, please visit our web site at www.steelcitytoolworks.com . 2 TABLE OF CONTENTS INTRODUCTION SECTION 1 Warranty .................................................................................................................................................4 SECTION 2 Product Specifications ............................................................................................................................7 SECTION 3 Accessories and Attachments ................................................................................................................7 SECTION 4 Definition of Terms..................................................................................................................................7 -
VIEW SIDE VIEW ¾ In
Shaker Classic Change the legs to change the look 2 Ways B Y C H R I S T I A N BECKSVOORT ot long ago, a couple ordered a set of Ncherry side tables from me, one for each side of their pencil-post bed. I based the de- sign on a Shaker side table from shapes can make a big difference in the look of a piece of fur- Canterbury, N.H., although vir- niture. As far as difficulty goes, the table with tapered legs is a tually every other Shaker com- very good project to tackle if you’re a beginner, and the one with munity had similar designs. As a turned legs adds a bit of a challenge. The rest of the construction surprise (I don’t recommend this is standard mortise-and-tenon joinery, a dovetailed top rail, and unless you are very familiar with a dovetailed drawer. I start with the legs, move on to the joinery, your clients), I decided to make slightly different versions: one add the drawer, and finish. with square tapered legs, the other with turned tapered legs. The overall design is a basic, timeless one that can move from Tackle the joinery: mortises, tenons, and a dovetail bedroom to living room. But notice how the simple leg change Once the legs are finished (see “2 options for legs,” p. 32), the alters the whole feel of the table. Tweaking the dimensions or construction is the same for both tables. The first step is to add 30 FINE WOODWORKING COPYRIGHT 2009 by The Taunton Press, Inc. -
Fine Woodworking Fine for Kids, P
194 Making furniture Fine Woodworking for kids, p. 54 TAUN TON’S FURNITURE FOR KIDS PERFECT GLUE-UPS BOOKCASE FEDERAL TABLE LEGS SPRAY FINISHING Perfect glue-ups, guaranteed A quick, sturdy bookcase How to make 3 classic table legs Safe, affordable spray finishing Fundamentals: handheld routing November/December 2007 Dec. 2007 No. 194 U.S. $7.99/Canada $8.99 w194FCf.indd 1 9/5/07 4:52:29 PM FW194Adp2.indd 9/7/07 2:40:18 PM pg 2 - (Cyan)(Magenta)(Yellow)(BlacK) READER SERVICE NO. 81 FW194Adp3.indd 8/30/07 8:45:57 AM pg 3 - (Cyan)(Magenta)(Yellow)(BlacK) READER SERVICE NO. 160 contentsNOVEMBER/DECEMBER 2007 ISSUE 194 features 36 Get Serious COVER STORY About Clamping Most woodworkers are underclamping their joints BY ROMAN RABIEJ 42 Quick, Sturdy Bookcase Learn to taper sliding dovetails for easier assembly BY MARTIN MILKOVITS 48 Three Federal Legs Power tools speed the process, banding adds style BY JEFF GROSS GREAT JOINT 42 FOR BOOKCASES Cover photo: Michael Pekovich w194CT.indd 4 9/6/07 11:28:30 AM HOW TO USE 78 SKETCHUP up front 6 On the Web 8 Contributors 10 Letters 14 Methods of Work N Cutting thin strips on the tablesaw N Paring pegs with a router 66 22 Tools & Materials DANISH-CORD SEAT N New tools unveiled at AWFS N Flawless finishing brushes N Powermatic planer with helical cutterhead 28 What’s the Difference? White oak vs. red oak 30 Q & A 54 Furniture 66 A Modern Bench N Clean, sharp dovetails Kids Will Love Straightforward joints, N Make a rolling lumber rack Follow your imagination graceful curves, and but don’t lose sight -
All-Star Router Jigs
All-Star 8Router Jigs Make your tool a multi-tasker with this problem-solving arsenal. By Joe Hurst-Wajszczuk W Cutting circles, arcs, and ovals hen I bought my first you can employ selected jigs router twenty years ago, visions to rout panels too unwieldy to of roundovers, chamfers, and safely machine on a router table. After hanging the final sheet ogees filled my head. Believing Over the next few pages, we’ll of drywall in my last shop, my the router should be saved for help you build an arsenal of drywall square found a higher edge treatments, it sat idle on hardworking router jigs, some the shelf as I struggled to build of which are fresh spins on projects with a collection of rough old, reliable classics. I tweaked carpentry tools and a rebuilt the designs and used quality radial-arm saw. Now several years materials to make a sweet and four routers later, I view the collection of precision achievers tool as a multi-tasking Swiss-army that suit several needs while knife, ready to partner with any providing years of service. With numbers of jigs and accessories. just a small investment in time Additionally, jig-mounted and materials the resulting jigs routers provide great small-shop Note:won’t Somejust look of the good, jig dimensionsthey’ll ramp Mark lines on the acrylic to solutions. You can capitalize mayup your require craftsmanship adjustments too. to indicate the bit’s location. Nip on their versatility in limited- fit your machine. See “Making the corners off the bottom space shops, performing tasks the Jigs to Fit,” page 31.