BRAD POINT DOWEL DRILL Solid Carbide • 57.5Mm & 70Mm Long • 10Mm X 30Mm Shank* Special Solid Carbide Grade Cutting Flute for Long Lasting Performance
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Routers for Router Tables New-Breed Models Spare You the Expense of a Router Lift
Compliments of Fine Woodworking TOOL TEST Routers for Router Tables New-breed models spare you the expense of a router lift BY ROLAND JOHNSON ABOVE-TABLE ADJUSTMENTS MAKE THE DIFFERENCE A table-mounted router can be very versatile. But it’s important to choose a router that’s designed expressly for that purpose. The best allow both bit-height adjustments and bit changes from above the table. A router that makes you reach underneath for these routine adjustments will quickly become annoying to use. 54 FINE WOODWO R K in G Photo, this page (right): Michael Pekovich outers are among the most versatile tools in the shop—the go-to gear Height adjustment Rwhen you want molded edges on lumber, dadoes in sheet stock, mortises for Crank it up. All the tools for adjusting loose tenons, or multiple curved pieces bit height worked well. Graduated that match a template. dials on the Porter-Cable Routers are no longer just handheld and the Triton are not tools. More and more woodworkers keep very useful. one mounted in a table. That gives more precise control over a variety of work, us- ing bits that otherwise would be too big to use safely. A table allows the use of feather- boards, hold-downs, a miter gauge, and other aids that won’t work with a hand- held router. With a table-mounted router, you can create moldings on large or small stock, make raised panels using large bits, cut sliding dovetails, and much more. Until recently, the best way to marry router and table was with a router lift, an expensive device that holds the router and allows you to change bits and adjust cut- ting height from above the table. -
Building a Battle Station Model by Russell Barnes
Building a Battle Station Model By Russell Barnes I. Introduction The summer is usually a pretty difficult time for me to work in my workshop. Chores abound around the house and there is seemingly some-thing to do almost every day that precludes any useful time spent in the workshop. The summer of 2004 was no different. By the time late July rolled around, I was desperate. I had not made anything for over a month. Something had to be done. What to do? Then it hit me. I was looking over the latest Model Expo catalogue and saw they still offered kit models of small battle stations. Not wanting to build a kit, I saw the potential for a quick scratch built project. Over the next two weeks I built a battle station model that turned out to be quite a conversation piece. As fate would have it, that model was destroyed when Hurricane Katrina washed away the local museum. I have decided to replace the battle station model, but it occurred to me that others might benefit from my experience having built it. So, I redrew the plans, making some improve-ments, and decided to set down a guide to building the model. I am not an expert and I make no claim that my methods are the only way to build the model. Someone building from these plans should view my words as a collection of helpful hints rather than a map to follow in order to arrive at a desired result. I envision this project as an introduction to scratch building. -
Power Tool Guide 05J50.01
Power Tool Guide 05J50.01 The Veritas® Power Tool Guide is a collapsible straightedge that can be clamped to any material under 1" thick. The 52" tool guide (05J50.03) can be clamped across sheet material up to 52". The 8' Power Tool Guide (05J50.01), or the 48" tool guide extension (05J50.04) added to the 52" tool guide, can be clamped across sheet material up to 100". The advantage this guide has over other 8' guides is that it may be dismantled quickly and easily for cutting smaller sheet material as well as for easier storage or transport. The guide includes a pair of 1" capacity clamps that can be positioned anywhere along its length. For clamping material thicker than plywood sheets, a pair of 2" capacity clamps (05J50.09) is available separately. An optional 12" traveller (05J50.02) used in conjunction with a user-made base plate ensures that your power tool will effortlessly follow the intended line with greater safety. The utility of the traveller is further enhanced with the optional position stop (05J50.10) that clamps onto either guide rail. Figure 1: Veritas® Power Tool Guide. Safety Rules These safety instructions are meant to complement those that came with your power tool. We suggest that you reread those, in addition to these listed here before you begin to use this product. To use this product safely, always follow both sets of safety and general instructions. 1. Read the manual. Learn the tool’s applications and limitations as well as the specific hazards related to the tool. -
All-Star Router Jigs
All-Star 8Router Jigs Make your tool a multi-tasker with this problem-solving arsenal. By Joe Hurst-Wajszczuk W Cutting circles, arcs, and ovals hen I bought my first you can employ selected jigs router twenty years ago, visions to rout panels too unwieldy to of roundovers, chamfers, and safely machine on a router table. After hanging the final sheet ogees filled my head. Believing Over the next few pages, we’ll of drywall in my last shop, my the router should be saved for help you build an arsenal of drywall square found a higher edge treatments, it sat idle on hardworking router jigs, some the shelf as I struggled to build of which are fresh spins on projects with a collection of rough old, reliable classics. I tweaked carpentry tools and a rebuilt the designs and used quality radial-arm saw. Now several years materials to make a sweet and four routers later, I view the collection of precision achievers tool as a multi-tasking Swiss-army that suit several needs while knife, ready to partner with any providing years of service. With numbers of jigs and accessories. just a small investment in time Additionally, jig-mounted and materials the resulting jigs routers provide great small-shop Note:won’t Somejust look of the good, jig dimensionsthey’ll ramp Mark lines on the acrylic to solutions. You can capitalize mayup your require craftsmanship adjustments too. to indicate the bit’s location. Nip on their versatility in limited- fit your machine. See “Making the corners off the bottom space shops, performing tasks the Jigs to Fit,” page 31. -
Stainless and Mild Steel Drilling FOOD & BEVERAGE
FOOD & BEVERAGE Stainless and Mild Steel Drilling CRYOBIT® DRILL BITS APPLICATION STORY • Maintenance groups in most food and beverage plants face the same challenge: drilling stainless. While stainless is not a hard metal, it will harden quickly if it is not drilled properly. • Some use cobalt bits to drill stainless, but these bits have a thick web and will not pass bulky chips (like aluminum and mild steel). Standard HSS bits typically dull quickly drilling stainless. A major non-dairy creamer production facility directed their maintenance group to test Cryobit drill bits against “premium” HS and cobalt drill bit samples from four companies. FEATURES AND BENEFITS • After extensive testing, they concluded Cryobit drill bits possess • Designed to be tough enough for abusive hand the toughness and diversity they require. Cryobit drill bits drilled up to 6 times more holes in stainless steel. Additionally, drilling yet open enough to pass large softer chips they found Cryobit drill bits to be perfect for drilling softer without binding metals like carbon steel and aluminum. • 50% Flute resists breaking caused by excessive flexing TIPS FOR DRILLING STAINLESS STEEL Drilling stainless requires 50% more feed pressure than • CM-8™ alloy steel combines with the patented mild steel and a reduced RPM. Cryophase™ treatment to help keep the drill bit sharp in the toughest applications Stainless steel work-hardens up to 45 Rockwell-C in some cases • 3-Flats on the drill bit shank makes these bits perfect • Too little feed pressure work- for keyless chucks commonly found in hand drills hardens the immediate drilling surface Cryobits can be used by hand • Available in 29 piece jobber lengths to 1/2'' and in • A dull bit will work-harden or in drill presses… the immediate drilling surface reduced shank bit sizes up to 1-5/16'' • A center punch work-hardens the starting divot • Pilot holes are NOT beneficial when drilling stainless because they can work-harden the hole Always use cutting fluid for drilling stainless to promote cleaner hole finish and double …or lathes. -
Section W - Machinery
Section W - Machinery SECTION W - TABLE OF CONTENTS A Section W Contents: B Würth Portable Machinery...................... 2 - 3 WORK SMARTER, C Kreg Machinery............................................. 4 Page W-4 SawStop Saws....................................... 5 - 13 NOT HARDER D SCM Sliding Table Saws.....................14 - 15 SCM Edgebanders..............................16 - 20 With High Technology EE SCM CNC Routers.............................. 21 - 22 FF SCM Combination Machine...................... 23 Machinery That Delivers SCM Line Boring Machine......................... 24 G SCM Bandsaw.............................................25 Top Quality Results Pages W-5 - W-13 SCM Shaper................................................ 26 H SCM Wide Belt Sander.......................27 - 28 SCM Jointer................................................. 29 I SCM Planer..................................................30 Pages W-14 - W-31 SCM Jointer/Planer..................................... 31 J Gannomat Dowel Insertion Machine.........32 KK Gannomat Case Clamps............................ 33 Gannomat Drilling/ L Inserting Machine................................34 - 37 Pages W-32 - W-40 Gannomat Machine Accessories........38 - 40 MM NN Looking to sell or buy used equipment? OO Scan the QR code or visit www.wurthbaersupply.com and click on PP Post Classified Ad Free. QQ The service is free to use and all transactions are processed between R buyer and seller. S T U V WW XX Y Note: Some of the items in this section are not available -
Router Table
Router Table Read This Important Safety Notice To prevent accidents, keep safety in mind while you work. Use the safety guards installed on power equipment; they are for your protection. When working on power equipment, keep fingers away from saw blades, wear safety goggles to prevent injuries from flying wood chips and sawdust, wear hearing protection and consider installing a dust vacuum to reduce the amount of air- borne sawdust in your woodshop. Don’t wear loose clothing, such as neckties or shirts with loose sleeves, or jewelry, such as rings, necklaces or bracelets, when working on power equipment. Tie back long hair to prevent it from getting caught in your equipment. People who are sensitive to certain chemicals should check the chemical con- tent of any product before using it. Due to the variability of local conditions, construction materials, skill levels, etc., neither the author nor Popular Woodworking Books assumes any responsibility for any accidents, injuries, damages or other losses incurred resulting from the mate- rial presented in this book. The authors and editors who compiled this book have tried to make the con- tents as accurate and correct as possible. Plans, illustrations, photographs and text have been carefully checked. All instructions, plans and projects should be carefully read, studied and understood before beginning construction. Prices listed for supplies and equipment were current at the time of publica- tion and are subject to change. Metric Conversion Chart to convert to multiply by Inches. Centimeters. 2.54 Centimeters. Inches . 0.4 Feet. Centimeters. 30.5 Centimeters. Feet. 0.03 Yards. -
Router Tools Designed for Machining Mechanical Plastics Provide an Opportunity to Maximize Productivity. Way
MAY 2005 / VOLUME 57 / NUMBER 5 BY VAN NISER, ONSRUD CUTTER LP The Router tools designed for machining mechanical plastics provide an opportunity to maximize productivity. Way tics include acrylonitrile butadiene styrene (ABS), Acetal, Delrin, Hydex, nylon, polycarbonate, polyurethane and polyethylene terephtalate (PET). Cutting Tool Geometry Router bits for cutting mechanical plastics have traditionally been run on CNC routers at high spindle speeds and feed rates. Extensive testing and years of field experience have shown that a tool with a high rake and low clearance performs exceptionally well. It ma- chines mechanical plastics more pro- ductively than tools with other geome- tries and imparts a finer surface finish (Figure 1). This kind of free-cutting geometry is rarely used by shops to machine me- chanical plastics. Most use endmills run- ning on CNC milling machines. Endmills are robust cutting tools specifically designed for heavy loads, All images: Onsrud Cutter slower spindle speeds and lower feed any wear parts are made from Traditionally, these types of parts rates. These tools, with their minimal mechanical plastics. Common have been fabricated from metal. But flute area, interfere with the ability to M ones include bearings, gears, mechanical plastics are beginning to re- clear the stringy chips generated when material-handling parts and machine place metal because of their increased machining mechanical plastics. Endmills components such as spacers and posi- durability, excellent machinability, and are designed with minimal rake and low tioning mounts where the reduction of exceptional mechanical and electrical clearance, which can aggravate the melt- vibration is essential. properties. Common mechanical plas- ing and rewelding problems common when cutting mechanical Chip Load plastics. -
ROUTER-TABLE BASICS Want More from Your Router? Turn It on Its Head
ROUTER-TABLE BASICS Want more from your router? Turn it on its head. By Joe Hurst-Wajszczuk n terms of woodworking mach- small shaper. This arrangement This primer will help you begin inery, hand-held routers earn leaves your hands free to manipu- to unlock the powerful potential Ithe workshop MVP award. late the work, and enables you to of your most prized tool in the Considering how easy they are use stops, fences, and hold-downs shop. To start, follow the set-up to use freehand or paired with a to control the cut. This orientation sequence below, and then review jig, it’s not surprising to discover also offers a fresh vantage, allowing the advice about proper feed and that many woodworkers haven’t you to see what the bit is doing to guidance. Next, check out the considered pointing the bit up. the work. techniques for profiling edges and Mounting a router in a table Using a table-mounted router joinery. You’ll soon wonder how tranforms this handy tool into a isn’t difficult, but it isn’t fool-proof. you managed without it. Step 1: Level the insert Step 2: Set the bit height (3 ways) Step 3: Set the fence Standing square. A combination square is convenient because it can stand on its own next to the bit as you adjust the depth of cut. Although some rules are graduated in 64ths, those fine lines are tough on old eyes. Plan on making a few test cuts. Try building blocks. Key blocks enable you to set a bit’s height by sight and feel. -
CNC Plasma Cutters, CNC Router Tables, CNC Water Jet Tables
CNCCNC PlasmaPlasma Cutters,Cutters, CNCCNC RouterRouter Tables,Tables, CNCCNC WaterWater JetJet Tables,Tables, CNCCNC PipePipe CuttersCutters One Stop For All Your CNC Industrial Cutter Tables Made In The USA! 2 Year Warranty Lifetime telephone technical support Spitfire Features: Linear precision guide rails Automatic Torch Height Control – Magnetic Breakaway Clamp Stepper Motors 4” Deep Water Bed – Slats Included (optional 8” water bed available) Ball Screw Lifter Rack and Pinion (X,Y) User Friendly Operator Interface PC Controller (Monitor/Tower/Keyboard/mouse) – Windows Operating System Sizes: 2x2, 2x4, 4x4, 4x8, 4x10, 4x12, 5x5, 5x10 Machine Specifications: Software Specifications: ➔ Positioning Accuracy: (+/-) .007 ➔ 2D Design & Layout Tools, layer control, ➔ Repeatability: (+/-) .002 lines, snap grid ➔ Overall Machine Height: 45 inches ➔ True Shape Nesting ➔ Max. Traverse Speed: 800ipm ➔ Test Editing File Import: DWG, DXF, EPS, ➔ Max. Tools 2: 1 Plasma 1 Scribe AI, PDF ➔ Input Power-Machine Drive: 110V 50/60Hz ➔ Image File Import: BMP, JPEG, TIP, GIF 1-Phase ➔ Pierce Delay Time ➔ Max. Plasma System Amperage: 125amps ➔ Optional Ramp Piercing to Reduce Blowback ➔ Visual G-Code Display ➔ Real time Cut Display ➔ Torch On/Off from Screen 2 Year Warranty ➔ THC On/Off from Screen Lifetime telephone technical support Trooper Features: Automatic Ball Screw Torch Height Control Dual Rack and Pinion Servo Motor Drive (X, Y) Heavy Duty Trucks HIWIN Linear Precision Guide Rails Fully Welded Frame Limit and Homing Switches Heavy Steel Construction E-Chain Cable Track 3”x3” Extruded Aluminum Bridge 12” Waterbed, Pneumatic Waterbed, Box Style Downdraft Table, or Zoned Downdraft Table Available Sizes: 4x4, 4x8, 5x5, 5x10, 6x10, 6x12, 6x18 Machine Specifications: Software Specifications: ➔ Positioning Accuracy: (+/-) .007 ➔ 2D Design & Layout Tools, layer control, ➔ Repeatability: (+/-) .002 lines, snap grid ➔ Max. -
Section V - Air & Power Tools
Section V - Air & Power Tools SECTION V - TABLE OF CONTENTS A Section V Contents: B Routers, → Routers.......................................................2-6 pages V-2 - V-6 C Sanders, Air............................................6-11 Sanders, Electric...................................11-14 D Drills & Air Hammers...........................15-17 Pinners, Staplers and Nailers..............18-20 EE Air Tool Oil and Blow Guns................21-23 FF Air Tool Fittings.....................................24-25 ↑Sanders, Air & Electric → Air Line Accessories.............................26-28 pages V-6 - V-14 G Air Hose and Fittings........................... 28-29 Dust Extractors..................................... 30-31 H Inspection Lighting.....................................32 Heat Guns................................................. 33 I Domino and Biscuit Joiners................. 34-35 Jigsaws................................................. 36-37 J Track Saws and Accessories...............38-39 KK Miter and Table Saws, Planers.................40 L MM Belt Sanders, → ↑ Staplers, Pinners & Nailers, page V-14 NN pages V-18 - V-20 OO PP Dust Extraction, → QQ page V-30 - V-31 R S Drills, ↑ T pages V-15 - V-17 U V WW XX Y Air Tools & Hose Fittings, Track Saws, page V-38 ↑ Joiners, pages V-34 - V-35 ↑ ↑ pages V-24 - V-29 800-289-2237 • WWW.WURTHBAERSUPPLY.COM • WÜRTH BAER SUPPLY V - 1 Section V - Air & Power Tools A ROUTERS B Colt™ Palm Router, 1 HP • Variable speed dial is conveniently mounted on top of the tool body C • Simple depth adjustment, just align and lower the motor and then lock the router in position with D the clamping level • Micro-fine adjustments via wheel on the back of the router’s base E • Accepts standard 1/4 In. bits with max cutter diameter of 1-5/16” • Includes: Fixed Base, 1/4 In. -
Tools and Machinery of the Granite Industry Donald D
©2013 The Early American Industries Association. May not be reprinted without permission. www.earlyamericanindustries.org The Chronicle of the Early American Industries Association, Inc. Vol. 59, No. 2 June 2006 The Early American Industries Contents Association President: Tools and Machinery of the Granite Industry Donald D. Rosebrook Executive Director: by Paul Wood -------------------------------------------------------------- 37 Elton W. Hall THE PURPOSE of the Associa- Machines for Making Bricks in America, 1800-1850 tion is to encourage the study by Michael Pulice ----------------------------------------------------------- 53 of and better understanding of early American industries in the home, in the shop, on American Bucksaws the farm, and on the sea; also by Graham Stubbs ---------------------------------------------------------- 59 to discover, identify, classify, preserve and exhibit obsolete tools, implements and mechani- Departments cal devices which were used in early America. Stanley Tools by Walter W. Jacob MEMBERSHIP in the EAIA The Advertising Signs of the Stanley Rule & Level Co.— is open to any person or orga- Script Logo Period (1910-1920) ------------------------------------------- 70 nization sharing its interests and purposes. For membership Book Review: Windsor-Chair Making in America, From Craft Shop to Consumer by information, write to Elton W. Hall, Executive Nancy Goyne Evans Director, 167 Bakerville Road, Reviewed by Elton W. Hall ------------------------------------------------- 75 South Dartmouth, MA 02748 or e-mail: [email protected]. Plane Chatter by J. M. Whelan An Unusual Iron Mounting ------------------------------------------------- 76 The Chronicle Editor: Patty MacLeish Editorial Board Katherine Boardman Covers John Carter Front: A bucksaw, patented in 1859 by James Haynes, and a nineteenth century Jay Gaynor Raymond V. Giordano saw-buck. Photograph by Graham Stubbs, who discusses American bucksaws Rabbit Goody in this issue beginning on page 59.