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PLASTIC TIMES Together for Plastics Telangana and Andhra Plastics Manufacturers Association for Private Circulation to Members

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PLASTIC TIMES Together for Plastics Telangana and Andhra Plastics Manufacturers Association for Private Circulation to Members PLASTIC TIMES Together for Plastics Telangana And Andhra Plastics Manufacturers Association For Private Circulation to Members. Not for sale Book-Post May - June, 2015 May ‐ June, 2015 YOUR SATISFACTION IS OUR CONFIDENCE u White Masterbatches u Black Masterbatches u Color Masterbatches u Special Effect Masterbatches u Fibre / Marble Masterbatches u Fluorescent Masterbatches u Metalic Masterbatches u Glow in Dark Masterbatches u Additive Masterbatches u Transparent Filler u Polypropylene Filler Compounds u Pre-dispersed Pigment Concentrates u FDA Approved Antimicrobial Antibacterial Masterbatches u Anti Fibiliration Masterbatches (antifab) D.No. 7-2-123/2, Old Kurnool Road, Kattedan, Hyderabad - 500 077. Telangana. INDIA. Mobile : +91-9849202090, 9246537980 Email: [email protected] Website : www.vivekpolymers.com Plastic Times 3 May ‐ June, 2015 4 Plastic Times May ‐ June, 2015 PLASTIC TIMES Vol X May - June, 2015 Issue - I EDITORIAL BOARD President Writes... Dear Members, Chairman It gives me immense pleasure informing you that the R.S.LOYA 47th AGM of Telangana And Andhra Plastics Manufacturers Association is being held on 24th July, 2015 at Haritha Plaza, Begumpet, Hyderabad from 7PM onwards. I request members to take part in the proceedings. Members We would like to inform our members that Mr.V Anil Reddy, Immediate Past ANIL NAGDA ROHIT MITTAL President of TAAPMA, has been elected as President FTAPCCI. Through this VIMALESH GUPTA forum we would like to congratulate him on behalf of the whole Plastic Industry. PANKAJ AGARWAL Published by The State Govt. of Telangana has released all subsidies upto March 2015. Any TELANGANA AND ANDHRA member who has not received the subsidy should inform the Commissioner of PLASTICS MANUFACTURERS Industries so that the grievances can be addressed. The Commissioner of ASSOCIATION 304, Raghava Ratna Towers, Industries, Mr. Kartikeya Mishra, has requested the associations to forward the Chirag Ali Lane, Abids, names of the units whose subsidies have not been processed, although all the Hyderabad - 500 001. documents have been submitted. Phone : 040-23203191 Fax : 040-23201247 He has made it clear to all the Department heads that the inspections to units E-mail: [email protected] should be completed within 7days of receipt of applications and the processed Web : www.appma.org.in applications should be forwarded to the Commissioner within 30days. To OFFICE BEARERS : maintain transparency, any shortfalls should be communicated to the applicant President VENUGOPAL JASTI only through Registered Post and not through telephonic communication. Sr. Vice President The Commissioner of Industries has initiated steps to revive the sick units. He has B.L. BHANDARI requested the associations to bring to their notice if there are any sick units, along Vice President A. DAYAKAR with the reasons for becoming sick, so that they can be given assistance and Hon. Secretary needful inputs for revival of the unit. Members are requested to avail this VELLORE SURESH opportunity and inform the association regarding any such sick unit as well as Treasurer grievances in processing of incentives. NARENDRA BALDWA Joint Secretary Look forward to meeting you personally at the AGM MD. ABDUL ALEEM VIMALESH GUPTA Best Regards, Advertisement Tariff Venu Gopal Jasti Front Cover 15,000 President, TAAPMA Back Cover 12,000 Inside Cover & IIIrd Page 10,000 IVth Page & Last Page 8,000 Contents VIth Page & before Last Page 6,000 Full Page Inside 4,000 Page 06 : Glimpses of Chinaplas 2015 Half Page 2,500 Page 07 : Activities ‐ TAAPMA *Classified 200 All Payments should be made by cheque / Page 17 : News Update draft drawn in favour of Telangana and Andhra Plastics Manufacturers Association. Page 18 : New Members List Payable at Hyderabad. Service Tax will be Page 19‐20 : Membership Form charged extra as applicable. Cash will not be accepted. *Classified Advertisements Page 21‐33 : News Update Tech‐Talk Disclamer All the information published in this issue Page 08 : Lean Manufacturing Principles And Their Benefits has been collected / gathered from various s o u r c e s . TA A P M A d o e s n o t h o l d Page 11 : Material Saving Strategies in Extrusion Blow Molding responsibility for any error or omission and Page 15 : A E I P is not liable for any legal consequences. Plastic Times 5 May ‐ June, 2015 Glimpses of Chinaplas 2015 6 Plastic Times May ‐ June, 2015 ACTIVITIES - TAAPMA Felicitation of Mr.V Anil Reddy (Immediate Past President of TAAPMA), on behalf of TAAPMA on being elected as President FTAPCCI, at Hotel Haritha Plaza, Begumpet on 15th June. Authorised Dealers of Reliance Industries Limited Praaveen Kedia MURLI POLYMER Head Office : Branch : Shed No. 90 H 1, IDA 21/108/2 Kattedan, RR District, Hyderabad - 77. Ist Floor, Jain Street Cell : 07702301121 Gollapudi, Vijayawada. 09177101121. Email: [email protected] Plastic Times 7 May ‐ June, 2015 Tech - Talk Manufacturing Principles Lean And Their Benefits Lean manufacturing principles are used to create lean techniques that aim to build and maintain the most efficient manufacturing business possible. One of the key principles in lean manufacturing is to view things from the customers perspective. Getting and using feedback from customers about your product line will ensure you make products that satisfies their needs. What's more, customer feedback ensures resources are not wasted on making a product that has features that they are not interested in and not willing to pay for. Many people initially believe that lean techniques are mostly about cost reductions. In fact, they provide the one feasible way to cut costs while also shortening lead times and times to market, improving quality, and providing customers with exactly what they want precisely when they want it.[1] One of the principles used to achieve these benefits is to eliminate all waste in a manufacturing process. Waste is any action that does not add value to the end customer. In injection molding, the most obvious example of waste is making defect parts. This is frequently due to poor mold design. Mold design must be right from the beginning which will not only save you years of frustration of having to deal with quality issues and disgrunted employees but will also improve cycle times. Another example is the energy consumption used to make each part. Just because you use 30% more energy than your competitor, it doesn't mean customers are willing to pay more for your parts. They will probably go for the cheapest price. This is why molders need to identify areas of waste. There are literally dozens of examples of waste in plastic injection molding plants such as longer than necessary cycle times due to poor part design, poor mold design or operator incompetence. Another example is the lack of training in proper molding techniques. Insufficient training can result in costly mold and machine damage. When properly implemented, lean manufacturing principles can deliver many benefits. Some other benefits include: · Higher employee morale (which naturally improves productivity) · Establishing a reputation as a quality and reliable supplier (this will increase your customer base) Given these benefits, one would think lean implementation would be standard practise in the industry but this is not the case. During the past 20 years plastic injection moulding companies in western countries have preferred to move some or all of their manufacturing operations offshore to lower cost countries. Fortunately, this trend is showing signs of reversing mainly due to the realization that profit margins were not as high as expected. As a result, injection molding and mold making industries are slowly recovering in many western countries such as Australia and America. 10 8 PlasPlastictic Times Times May ‐ June, 2015 Tech - Talk As this trend continues, it will not be sufficient to just sit back and wait for a full recovery. Long term survival of an injection molding company hinges on the ability to eliminate waste across the entire firm and make parts that satisfy customers needs. Lean manufacturing principles provide a vehicle to see where waste exists and how to eliminate it. One would expect that these principles will grow in popularity now that off shoring has not lived up to expectations. Lean Techniques One of the most common techniques is lean 5s. Another common technique is the 7 wastes. Challenges Convincing Upper Management The biggest challenge is getting long term commitment from upper management. They need to understand how the long term benefits of implementing a lean manufacturing program outweigh the short term inconvenience of modifying the way employees think and participate in a firm. Guaranteeing Worker Job Security Workers naturally feel threatened by any change in their job roles especially one that involves cost cutting. That's why it is critical that upper management guarantee job security at the beginning of a lean program and keep this promise. Over time employees will gain confidence in the changes as they see the benefits of a program. The result will be constructive participation by all employees. Additional Comments To be most effective using lean manufacturing principles the concept needs to be embraced across the entire company. A lean manufacturing program should cover all aspects of the business. It can be applied to office environments as well as manufacturing processes. eliminates huge underground water tanks, Just cherry picking certain areas for improvement will not give long term sustainable benefits to the company. Source : Improve‐your‐injection‐molding.com tic Times PlasTimes tic tic TimesPlas 9 10 May ‐ June, 2015 10 Plastic Times May ‐ June, 2015 Tech - Talk Material Saving Strategies in xtrusion Blow Molding EBy Ottmar Brandau Summary: As material prices skyrocket to new heights and forecasters see no end to this development any participant in the blow mould value chain has to consider cost-cutting measures. Extrusion blow molding offers unique opportunities for material savings compared to injection molding for example.
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