Metallographic Preparation Sequence

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Metallographic Preparation Sequence Inc. DRP Ventures METALLOGRAPHIC Division PREPARATION C O N S U M A B L E S Copyright DRP Ventures Inc. 2012 T A B L E O F C O N T E N T ORDERING INFORMATION ON THE NEXT PAGE SECTIONING Abrasive Cut-Off Wheels. 1 Small Abrasive Cut-Off Wheels. 8 Diamond Cut-Off Wheels. 9 Wafering Diamond Wheels. 10 Cubic Boron Nitride. 11 Sectioning Accessories. 12 MOUNTING Compression Mounting. 13 Ambient Mounting. 16 Castable Mounting Accessories. 21 GRINDING Abrasive Belts. 24 Abrasive Rolls. 25 Abrasive Strips. 25 Abrasive Sheets. 26 Abrasive Discs. 27 Double Sided Adhesive. 30 Magnetic Disc System. 31 Diamond Discs. 32 Diamond Spot Discs. 33 Cameo © Grinding System 34 Dressing sticks for Diamond Discs. 34 POLISHING Polishing Powders. 35 Polishing Suspensions. 36 Abrasive Powders. 38 Diamond Extenders. 40 Diamond Pastes. 41 Diamond Suspensions. 42 Diamond Suspensions (Oil base ). 44 Polishing Cloths. 45 FIELD METALLOGRAPHY Sampling. 56 Abrasive Discs. 57 Polishing Cloths. 58 HARDNESS TESTING ACCESSORIES Indenters. 58 Test Blocks. 59 TROUBLESHOOTING GUIDE Sectioning. 60 Compression Mounting. 61 Ambient Mounting. 62 Grinding and Polishing. 62 CONVERSION TABLES 64 ORDERING INFORMATION ANAMET is committed to providing finest products and services to its customers. Sales / Service. The majority of the products in our catalogue are in inventory and can be shipped within 24 hours. Rush orders receive special attention and are processed immediately. Technical Service. Specialists are available to answer your questions and advise you in selecting the products best suited to your requirements. Customer Service. ANAMET seeks to improve customer service and products. If, for any reason, you are not satisfied with our service or products, please advise us, so corrective measures can be taken. ○ PHONE : 450.646.1290 ○ FAX : 450.646.4309 ○ MAIL: ANAMET/DRP VENTURES INC. CP 538 Boucherville, Québec Canada J4B 6Y2 ○ E-MAIL: [email protected] Quantity Discount. Many items can be discounted when purchased in quantity. Please contact us with your specific requirements. Blanket orders are welcomed. Minimum Orders. ANAMET has a minimum order of $100.00 in Canadian currency. ORDERING INFORMATION ANAMET is committed to providing finest products and services to its customers. Shipments. Unless you request a specific shipping carrier, our staff will determine the most expedient and efficient means of transportation. Appropriate charges for freight, insurance and forwarding costs will be added to the invoice, unless paid directly by the customer. A handling charge will be added to the invoice when shipping "Hazardous material" and “Controlled temperature products". Claims. Your order will be filled, verified and packaged with care. Should damages occur please inform the carrier and ANAMET. If the packaged material arrives damaged, please retain the packing carton and packing material for inspection by the carrier (if requested). Terms and Conditions of Sale. The acceptance of any order is on the understanding that the purchaser agrees to the following terms and conditions of sale: Prices: Prices are subject to change without notice. Quotations are valid for 30 days. ANAMET retains the right to Quotations : amend any accidental errors or omissions on quotations. Every effort is made to adhere to delivery dates, no liability can be Delivery : accepted in the case of non-delivery or delayed delivery. Every effort is made to meet customer's individual requirements. Amendments or Amendment or cancellation of an order or any part of an order is Cancellations: allowed only after acceptance by ANAMET. A restocking charge of 25% is mandatory. Terms of Terms are 30 days with established credit. All accounts are for Payment: settlement within 30 days of invoice date. Important notice to purchaser: All statements, technical information and/or recommendations contained herein are based on tests we believe to be reliable, but the accuracy or completeness thereof is not guaranteed, and the following is made in lieu of all warranties, expressed or implied. Sellers' and manufacturers' only obligation shall be to replace such quantity of the product proven to be defective. Neither the seller nor manufacturer shall be liable for any injury, loss or damage, direct or consequential, arising from the use or the inability to use the product. Before using, user shall determine the suitability of the product for his intended use, and user assumes all risk and liability whatsoever in connection therein. No statement or recommendation not contained herein shall have any force or effect unless in an agreement signed by officers of seller or manufacturer. C U T - O F F W H E E L S The first step in metallographic sample preparation consists in sectioning a sample from a larger given piece to obtain a representative cross- section. Sectioning a material without causing structural changes defines the perfect cut. Abrasive cut-off wheels are made of abrasive particles bonded with a resin, a resin/rubber or a rubber matrix. They are designed to wear away, continuously exposing sharp new abrasive particles. A "Soft" wheel is used for cutting hard and brittle materials. It provides new surfaces of cutting abrasives more rapidly while the bond breaks down. The "Hard” wheel has a slower break down bond rate, which is suitable for soft and ductile materials. Adequate cooling is required to remove debris and avoid thermal damages to the sample. The careful combination of particle type, particle size and wheel hardness helps prevent burns and distortions, yet provide maximum useful life. Cutting requires a sufficient amount of pressure to be applied to the abrasive wheel while cutting, excessive pressure will cause the abrasive wheel to stall or break. Cut-off wheels with aluminum oxide as the abrasive are generally used for cutting ferrous samples, alloys and most other metals. Silicon carbide is recommended for non-ferrous and other non-metallic materials. 9" 10" 12" 14" APPLICATIONS (229mm) (254mm) (305mm) (355mm) PRODUCT NUMBERS HRC60+ Carburized Steel, Tool Steel. 110-9 110-10 110-12 110-14 HRC50-65 Hard Steel. CW09-6010 CW10-6010 CW12-6010 CW14-6010 HRC45-60, Hard Steel. 112-9 112-10 112-12 112-14 HRC35-50, Soft or Annealed Steel. CW09-3510 CW10-3510 CW12-3510 CW14-3510 HRC30-45, Medium Hard Steel. 116-9 116-10 116-12 116-14 HRC up to 35. CW09-1010 CW10-1010 CW12-1010 CW14-1010 HRC20-35, Soft or Annealed Steel. 120-9 120-10 120-12 120-14 Ultrathin, Delicate. 114-9 114-10 114-12 Hard Non-Ferrous, Glass, Mineral. 111-9 111-10 111-12 111-14 Med. Non-Ferrous, Uranium, Titanium, Zirconium. 113-9 113-10 113-12 113-14 Med. Non-Ferrous, Titanium, Zirconium. CW09-Ti10 CW10-Ti10 CW12-Ti10 CW14-Ti10 Soft Non-Ferrous, Aluminum, Brass. 115-9 115-10 115-12 115-14 Soft Non-Ferrous, Aluminum, Brass. CW09-NF10 CW10-NF10 CW12-NF10 CW14-NF10 Ferrous, HRC50+. 118A-12 Ferrous, HRC50- . 118B-12 Non-Ferrous. 118C-12 ANAMET / DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected] 1 VERY HARD Stock, HRC 60 and higher. RECOMMENDED USE: Carburized Steel, Tool Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUAN TITY: 10/box PRODUCT NUMBER SIZE THICKNESS 110- 9 9" (229mm) 0.070" (1.8mm) 110-10 10" (254mm) 0.075" (1.9mm) 110-12 12" (305mm) 0.093" (2.3mm) 110-14 14" (355mm) 0.093" (2.3mm) HARD Stock, HRC 50 - 65. RECOMMENDED USE: Hard Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: Al2O3 QUAN TITY: 10/box PRODUCT NUMBER SIZE THICKNESS COLOR CW09-6010 9" (229mm) 0.070" (1.8mm) Yellow CW10-6010 10" (254mm) 0.075" (1.9mm) Yellow CW12-6010 12" (305mm) 0.093" (2.3mm) Yellow CW14-6010 14" (355mm) 0.093" (2.3mm) Yellow HARD Stock, HRC 45 - 60. RECOMMENDED USE: Hard Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUAN TITY: 10/box PRODUCT NUMBER SIZE THICKNESS 112- 9 9" (229mm) 0.070" (1.8mm) 112-10 10" (254mm) 0.075" (1.9mm) 112-10RE 10" (254mm) 0.075" (1.9mm) 112-12 12" (305mm) 0.093" (2.3mm) 112-12A 12" (305mm) 0.062" (1.5mm) 112-14 14" (355mm) 0.093" (2.3mm) ANAMET / DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected] 2 MEDIUM Stock, HRC 35 - 50. RECOMMENDED USE: Medium to Hard Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: Al2O3 QUAN TITY: 10/box PRODUCT NUMBER SIZE THICKNESS COLOR CW09-3510 9" (229mm) 0.070" (1.8mm) Orange CW10-3510 10" (254mm) 0.075" (1.9mm) Orange CW12-3510 12" (305mm) 0.093" (2.3mm) Orange CW14-3510 14" (355mm) 0.093" (2.3mm) Orange MEDIUM Stock, HRC 30 - 45. RECOMMENDED USE: Medium to Hard Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUAN TITY: 10/box PRODUCT NUMBER SIZE THICKNESS 116- 9 9" (229mm) 0.070" (1.8mm) 116-10 10" (254mm) 0.075" (1.9mm) 116-12 12" (305mm) 0.093" (2.3mm) 116-14 14" (355mm) 0.093" (2.3mm) SOFT Stock, HRC up to 35. RECOMMENDED USE: Soft Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: Al2O3 QUAN TITY: 10/box PRODUCT NUMBER SIZE THICKNESS COLOR CW09-1010 9" (229mm) 0.070" (1.8mm) Red CW10-1010 10" (254mm) 0.075" (1.9mm) Red CW12-1010 12" (305mm) 0.093" (2.3mm) Red CW14-1010 14" (355mm) 0.093" (2.3mm) Red ANAMET / DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected] 3 SOFT Stock, HRC 20 - 35. RECOMMENDED USE: Soft or Annealed Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin/Rubber ABRASIVE: Al2O3 QUAN TITY: 10/box PRODUCT NUMBER SIZE THICKNESS 120- 9 9" (229mm) 0.063" (1.6mm) 120-10 10" (254mm) 0.063" (1.6mm) 120-12 12" (305mm) 0.063" (1.6mm) 120-14 14" (355mm) 0.093" (2.3mm) ULTRATHIN, DELICATE.
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  • Metallographic Techniques in Failure Analysis
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