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Metallographic Preparation 2009

Metallographic Preparation 2009

Inc.

DRP Ventures

Division

METALLOGRAPHIC PREPARATION 2009

y

Copyright DRP Ventures Inc. 2007 2008

Division DRP Ventures Inc.

# We would like to welcome the opportunity to introduce our latest catalogue. It provides an increasing range of quality products in cutting, mounting, grinding and polishing.

ANAMET Sales and Technical Services are supported by competent and motivated personnel who continue to make every effort to earn and maintain your trust. They are committed to serving their customers by providing sample preparation supplies and offering assistance in improving their metallographic procedures.

Over the years, ANAMET has been meeting the requirements of many industries such as aerospace, automotive, , composites disk drives, electro-optical materials, electronics, geological services, converters, metal powders, foundries, mineralogy, optics, plastics, primary and secondary , printed circuits, pulp industry, semiconductor substrates, tolls, mold and die finishing, educational institutions and nanotechnology.

We thank you for being at the heart of our commitment and look forward to a continued relationship. Our dedication for excellence begins with our commitment in providing you with only the very best.

Sincerely,

Diane R. Pilley , B.Sc.

ANAMET Division DRP Ventures Inc. 655 Jean-Paul Vincent, Suite 9, Longueuil, Qc, Canada J4G 1R3 • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected] • Website: www.anamet.com

Î ORDERING INFORMATION ON THE NEXT PAGE Í

SECTIONING Abrasive Cut-Off Wheels. 1 Small Abrasive Cut-Off Wheels. 8 Cut-Off Wheels. 9 Wafering Diamond Wheels. 10 Cubic Boron Nitride. 11 Sectioning Accessories. 12

MOUNTING Compression Mounting. 13 Ambient Mounting. 16 Castable Mounting Accessories. 21

GRINDING Abrasive Belts. 24 Abrasive Rolls. 25 Abrasive Strips. 25 Abrasive Sheets. 26 Abrasive Discs. 27 Double Sided Adhesive. 30 Magnetic Disc System. 31 Diamond Discs. 32 Diamond Spot Discs. 33 Cameo © Grinding System 34 Dressing sticks for Diamond Discs. 34

POLISHING Polishing Powders. 35 Polishing Suspensions. 36 Abrasive Powders. 38 Diamond Extenders. 40 Diamond Pastes. 41 Diamond Suspensions. 42 Diamond Suspensions (Oil base ). 44 Polishing Cloths. 45

FIELD METALLOGRAPHY Sampling. 58 Abrasive Discs. 59 Polishing Cloths. 60

HARDNESS TESTING ACCESSORIES Indenters. 61 Test Blocks. 61

? TROUBLESHOOTING GUIDE Sectioning. 63 Compression Mounting. 64 Ambient Mounting. 65 Grinding and Polishing. 66

 CONVERSION TABLES 68

INDEX BY PRODUCT 69 ORDERING INFORMATION

ANAMET is committed to providing quality products and services to its customers.

Sales Service.

The majority of the products in our catalogue is in inventory and can be shipped within 24 hours. Rush orders receive special attention and are processed immediately.

Technical Service.

Specialists are available to answer your questions and advise you in selecting the products best suited to your requirements.

Customer Service.

ANAMET seeks to improve customer service and products. If, for any reason, you are not satisfied with our service or products, please advise us, so corrective measures can be taken.

○ PHONE : 450.646.1290

○ FAX : 450.646.4309

○ MAIL: ANAMET inc. 655 Jean-Paul Vincent, Suite 9 Longueuil, Quebec Canada J4G 1R3

○ E-MAIL: [email protected]

Quantity Discount.

Many items can be discounted when purchased in quantity. Please contact us with your specific requirements. Blanket orders are welcomed.

Minimum Orders.

ANAMET has a minimum order of $50.00 Canadian currency.

ORDERING INFORMATION

ANAMET is committed to providing quality products and services to its customers.

Shipments.

Unless you request a specific shipping method, our staff will determine the most expedient and efficient means of transportation. Appropriate charges for freight, insurance and forwarding costs will be added to the invoice, unless paid directly by the customer. A handling charge will be added to the invoice when shipping "Hazardous material" and "Controlled temperature products".

Claims.

Your order will be filled, verified and packaged with care. Should damages occur please inform the carrier and ANAMET. If the packaged material arrives damaged, please retain the packing carton and packing material for inspection by the carrier (if requested).

Terms and Conditions of Sale. The acceptance of any order is on the understanding that the purchaser agrees to the following terms and conditions of sale:

Prices: Prices are subject to change without notice.

ANAMET Quotations : Quotations are valid for 60 days. retains the right to amend any accidental errors or omissions on quotations. Every effort is made to adhere to delivery dates, no liability can be accepted in the Delivery : case of non-delivery or delayed delivery. Every effort is made to meet customer's individual requirements. Amendment or Amendments or cancellation of an order or any part of an order is allowed only after acceptance by Cancellations: ANAMET. A restocking charge of 25% is mandatory. Terms are 30 days with established credit. All accounts are for settlement within Terms of Payment: 30 days of invoice date.

Important notice to purchaser:

All statements, technical information and/or recommendations contained herein are based on tests we believe to be reliable, but the accuracy or completeness thereof is not guaranteed, and the following is made in lieu of all warranties, expressed or implied. Sellers' and manufacturers' only obligation shall be to replace such quantity of the product proven to be defective. Neither the seller nor manufacturer shall be liable for any injury, loss or damage, direct or consequential, arising from the use or the inability to use the product. Before using, user shall determine the suitability of the product for his intended use, and user assumes all risk and liability whatsoever in connection therein. No statement or recommendation not contained herein shall have any force or effect unless in an agreement signed by officers of seller or manufacturer.

The first step in metallographic sample pre paration consists in sectioning a sample from a larger given piece to obtain a representative cross- secti on. Sectioning a material without causing structural changes defines the perfect cut. Abrasive cut-off wheels are made of abrasive particles bonded with a resin, a resin/rubber or a rubber matrix. They are designed to wear away, continuously exposing sharp new abrasive particles.

A "Soft" wheel is used for cutting hard and brittle materials. It provides new surfaces of cutting more rapidly while the bond breaks down. The "Hard " wheel has a slower break down bond rate, which is suitable for soft and ductile materials. Adequate cooling is required to remove debris and avoid thermal damages to the sample. The careful combination of particle type, particle size and wheel helps prevent burns and distortions, yet provide maximum useful life. Cutting requires a sufficient amount of pressure to be applied to the abrasive wheel while cutting, excessive pressure will cause the abrasive wheel to stall or break. Cut-off wheels with aluminum oxide as the abrasive are generally used for cutting ferrous samples, alloys and most other metals. is recommended for non-ferrous and other non- metallic materials.

9" 10" 12" 14" APPLICATIONS (229mm) (254mm) (305mm) (355mm) PRODUCT NUMBERS HRC60+, Carburized Steel, Tool Steel. 110-9 110-10 110-12 110-14 HRC50-65 Hard Steel. CW09-6010 CW10-6010 CW12-6010 CW14-6010 HRC45-60, Hard Steel. 112-9 112-10 112-12 112-14 HRC35-50, Soft or Annealed Steel. CW09-3510 CW10-3510 CW12-3510 CW14-3510 HRC30-45, Medium Hard Steel. 116-9 116-10 116-12 116-14

HRC up to 35. CW09-1010 CW10-1010 CW12-1010 CW14-1010

HRC20-35, Soft or Annealed Steel. 120-9 120-10 120-12 120-14 S Ultrathin, Delicate. E 114-9 114-10 114-12 C

Hard Non-Ferrous, Glass, Mineral. 111-9 111-10 111-12 111-14 T I Med. Non-Ferrous, Uranium, , . 113-9 113-10 113-12 113-14 O N

Med. Non-Ferrous, Titanium, Zirconium. CW09-Ti10 CW10-Ti10 CW12-Ti10 CW14-Ti10 I N

Soft Non-Ferrous, Aluminum, Brass. 115-9 115-10 115-12 115-14 G

Soft Non-Ferrous, Aluminum, Brass. CW09-NF10 CW10-NF10 CW12-NF10 CW14-NF10 Ferrous, HRC50+. 118A-12 Ferrous, HRC50- . 118B-12 Non-Ferrous. 118C-12

PRODUCT DETAILS

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

1

VERY HARD Stock, HRC 60 and up. RECOMMENDED USE: Carburized Steel, Tool Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS 110- 9 9" (229mm) 0.070" (1.8mm) 110-10 10" (254mm) 0.075" (1.9mm) 110-12 12" (305mm) 0.093" (2.3mm) 110-14 14" (355mm) 0.093" (2.3mm)

HARD Stock, HRC 50 - 65. RECOMMENDED USE: Hard Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: Al2O3 QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS COLOR CW09-6010 9" (229mm) 0.070" (1.8mm) Yellow CW10-6010 10" (254mm) 0.075" (1.9mm) Yellow CW12-6010 12" (305mm) 0.093" (2.3mm) Yellow CW14-6010 14" (355mm) 0.093" (2.3mm) Yellow

HARD Stock, HRC 45 - 60.

RECOMMENDED USE: Hard Steel.

S ARBOR HOLE: 1.25 inch (32mm) E

C BOND: Resin-Rubber T ABRASIVE: Al2O3 I O QUANTITY: 10/box N I N PRODUCT NUMBER SIZE THICKNESS G

112- 9 9" (229mm) 0.070" (1.8mm) 112-10 10" (254mm) 0.075" (1.9mm) 112-10RE 10" (254mm) 0.075" (1.9mm) 112-12 12" (305mm) 0.093" (2.3mm) 112-12A 12" (305mm) 0.062" (1.5mm) 112-14 14" (355mm) 0.093" (2.3mm)

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

2

MEDIUM Stock, HRC 35 - 50. RECOMMENDED USE: Medium to Hard Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: Al2O3

QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS COLOR CW09-3510 9" (229mm) 0.070" (1.8mm) Orange CW10-3510 10" (254mm) 0.075" (1.9mm) Orange CW12-3510 12" (305mm) 0.093" (2.3mm) Orange CW14-3510 14" (355mm) 0.093" (2.3mm) Orange

MEDIUM Stock, HRC 30 - 45. RECOMMENDED USE: Medium to Hard Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS 116- 9 9" (229mm) 0.070" (1.8mm) 116-10 10" (254mm) 0.075" (1.9mm) 116-12 12" (305mm) 0.093" (2.3mm) 116-14 14" (355mm) 0.093" (2.3mm)

SOFT Stock, HRC up to 35 .

RECOMMENDED USE: Soft Steel. S ARBOR HOLE: 1.25 inch (32mm) E C

BOND: Resin T I

ABRASIVE: Al2O3 O

QUANTITY: 10/box N I

N

PRODUCT NUMBER SIZE THICKNESS COLOR G CW09-1010 9" (229mm) 0.070" (1.8mm) Red CW10-1010 10" (254mm) 0.075" (1.9mm) Red CW12-1010 12" (305mm) 0.093" (2.3mm) Red CW14-1010 14" (355mm) 0.093" (2.3mm) Red

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

3

SOFT Stock, HRC 20 - 35. RECOMMENDED USE: Soft or Annealed Steel. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin/Rubber ABRASIVE: Al2O3 QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS 120- 9 9" (229mm) 0.063" (1.6mm) 120-10 10" (254mm) 0.063" (1.6mm) 120-12 12" (305mm) 0.063" (1.6mm) 120-14 14" (355mm) 0.093" (2.3mm)

ULTRATHIN, DELICATE. RECOMMENDED USE: Delicate Cutting. ARBOR HOLE: 1.25 inch (32mm) BOND: Rubber ABRASIVE: Al2O3 QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS 114- 9 9" (229mm) 0.032" (0.8mm) 114-10 10" (254mm) 0.032" (0.8mm) 114-12 12" (305mm) 0.045" (1.1mm)

HARD NON - FERROUS.

RECOMMENDED USE: Glass, Mineral.

ARBOR HOLE: 1.25 inch (32mm)

S BOND: Rubber E

C ABRASIVE: SiC

T QUANTITY: 10/box I

O N PRODUCT NUMBER SIZE THICKNESS I N 111- 9 9" (229mm) 0.063" (1.6mm) G 111-10 10" (254mm) 0.063" (1.6mm)

111-12 12" (305mm) 0.063" (1.6mm) 111-14 14" (355mm) 0.093" (2.3mm)

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

4

MEDIUM NON - FERROUS. RECOMMENDED USE: Uranium, Titanium, Zirconium. ARBOR HOLE: 1.25 inch (32mm) BOND: Rubber ABRASIVE: SiC QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS 113- 9 9" (229mm) 0.063" (1.6mm) 113-10 10" (254mm) 0.063" (1.6mm) 113-12 12" (305mm) 0.063" (1.6mm) 113-14 14" (355mm) 0.093" (2.3mm)

MEDIUM NON - FERROUS. RECOMMENDED USE: Titanium, Zirconium. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: SiC

QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS CW09-Ti10 9" (229mm) 0.070" (1.8mm) CW10- Ti10 10" (254mm) 0.075" (1.9mm) CW12- Ti10 12" (305mm) 0.093" (2.3mm) CW14- Ti10 14" (355mm) 0.093" (2.3mm)

SOFT NON - FERROUS.

RECOMMENDED USE: Aluminum, Brass.

ARBOR HOLE: 1.25 inch (32mm) S E

BOND: Rubber C

ABRASIVE: SiC T I

QUANTITY: 10/box O N I PRODUCT NUMBER SIZE THICKNESS N G 115- 9 9" (229mm) 0.063" (1.6mm)

115-10 10" (254mm) 0.063" (1.6mm) 115-12 12" (305mm) 0.063" (1.6mm) 115-14 14" (355mm) 0.093" (2.3mm)

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

5

SOFT NON – FERROUS. RECOMMENDED USE: Aluminum, Brass. ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: SiC QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS COLOR CW09- NF10 9" (229mm) 0.070" (1.8mm) Green CW10- NF10 10" (254mm) 0.075" (1.9mm) Green CW12- NF10 12" (305mm) 0.093" (2.3mm) Green CW14- NF10 14" (355mm) 0.093" (2.3mm) Green

FERROUS, HRC50 +. RECOMMENDED USE: Super and Ferrous Alloys. ARBOR HOLE: 1.38 inch (35mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS 118A- 12 12" (305mm) 0.100" (2.5mm)

FERROUS, HRC50 -. RECOMMENDED USE: Ferrous Alloys below HRC50. ARBOR HOLE: 1.38 inch (35mm) BOND: Resin-Rubber

Al O ABRASIVE: 2 3

S QUANTITY: 10/box E C

T PRODUCT NUMBER SIZE THICKNESS I

O 118B-12 12" (305mm) 0.100" (2.5mm) N I N G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

6

NON - FERROUS. RECOMMENDED USE: Non-ferrous Alloys. ARBOR HOLE: 1.38 inch (35mm) BOND: Resin-Rubber ABRASIVE: SiC QUANTITY: 10/box

PRODUCT NUMBER SIZE THICKNESS 118C-12 12" (305mm) 0.100" (2.5mm)

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

7

SELECTION OF

SMALL ABRASIVE CUT-OFF WHEELS

Blade size Aluminum Oxide Silicon Carbide 4" x 0.030" x 0.5" 145-4 146-4

5" x 0.030" x 0.5" 145-5 146-5 6" x 0.030" x 0.5" 145-6 146-6 7" x 0.030" x 0.5" 145-7 146-7

7" x 0.060" x 0.5" 147-7 148-7 8" x 0.030" x 0.5" 145-8 146-8

PRODUCT DETAILS

SMALL WHEELS. Aluminum oxide ARBOR HOLE: 0.5 inch (12.7mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box PRODUCT NUMBER SIZE THICKNESS 145-4 4" (102mm) 0.03" (0.76mm) 145-5 5" (127mm) 0.03" (0.76mm) 145-6 6" (152mm) 0.03" (0.76mm) 145-7 7" (178mm) 0.03" (0.76mm) 145-8 8" (203mm) 0.03" (0.76mm) 147-7 7" (178mm) 0.06" (1.5 mm)

S SMALL WHEELS. Silicon carbide E ARBOR HOLE: 0.5 inch (12.7mm) C

T BOND: Rubber I

O ABRASIVE: SiC

N QUANTITY: 10/box I

N PRODUCT NUMBER SIZE THICKNESS G 146-4 4" (102mm) 0.03" (0.76mm)

146-5 5" (127mm) 0.03" (0.76mm) 146-6 6" (152mm) 0.03" (0.76mm) 146-7 7" (178mm) 0.03" (0.76mm) 146-8 8" (203mm) 0.03" (0.76mm) 148-7 7" (178mm) 0.06" (1.5 mm)

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

8

SELECTION OF

DIAMOND WHEELS

Resin Bond Metal Bond Diamond concentration Diamond concentration Wheel size High Medium Low High Medium Low 8" x 0.035" x 1.25" 140R- 8 142R- 8 141R- 8 140M- 8 142M- 8 141M- 8

10" x 0.050" x 1.25" 140R-10 142R-10 141R-10 140M-10 142M-10 141M-10 12" x 0.070" x 1.25" 140R-12 142R-12 141R-12 140M-12 142M-12 141M-12

Diamond wheels are available in resin and metal bond. The wheels have diamond particles bonded on the matrix along outside diameter. The metal bond wheel is recommended for brittle material. The resin bond is usually recommended for sintered material.

Product details

DIAMOND WHEELS. RESIN BOND ARBOR HOLE: 1.25 inch (32mm) QUANTITY: Each

PRODUCT PRODUCT PRODUCT DIAMETER THICKNESS NUMBER NUMBER NUMBER 140R- 8 141R- 8 142R- 8 8" (203mm) 0.035" (1.14mm) 140R-10 141R-10 142R-10 10" (254mm) 0.05" (1.27mm)

140R-12 141R-12 142R-12 12" (305mm) 0.07" (1.78mm)

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DIAMOND WHEELS. METAL BOND T I ARBOR HOLE: 1.25 inch (32mm) O QUANTITY: Each N I

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PRODUCT PRODUCT PRODUCT DIAMETER THICKNESS NUMBER NUMBER NUMBER 140M- 8 141M- 8 142M- 8 8" (203mm) 0.035" (1.14mm) 140M-10 141M-10 142M-10 10" (254mm) 0.05" (1.27mm) 140M-12 141M-12 142M-12 12" (305mm) 0.07" (1.78mm)

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

9

SELECTION OF

WAFERING DIAMOND WHEELS

Metal Bond Diamond concentration Cubic Boron Nitride Wheel size (CBN) High Medium Low 3" x 0.006" x 0.5" 140M-3 142M-3 141M-3 144-3

4" x 0.012" x 0.5" 140M-4 142M-4 141M-4 144-4 5" x 0.015" x 0.5" 140M-5 142M-5 141M-5 144-5 6" x 0.020" x 0.5" 140M-6 142M-6 141M-6 144-6

7" x 0.025" x 0.5" 140M-7 142M-7 141M-7 144-7 8" x 0.045" x 0.5" 140M-8 142M-8 141M-8 144-8

Wafering blades made of metal have diamond particles bound along the outside edge of the blade. The diamond blades are available in a resin or a metal bond. For sectioning with a wafering blade, a 50-5000 rpm speed and an adequate coolant should be selected. The pressure to the wheel/sample contact point should not be applied with excessive force. To remove any metal debris,

it is recommended to dress the wafering blade using a dressing stick. Metal Bond blades are recommended for alumina, ceramics, nitrides, zirconia, electronic packaging and soft metal base alloys. The Cubic Boron Nitride blades are considered to be a long term wheel and are designed for ferrous and nickel-based super-alloys.

Product details

Wafering diamond wheels METAL BOND .

S ARBOR HOLE: 0.5 inch (12.7mm) E

C QUANTITY: Each.

T I

O N PRODUCT PRODUCT PRODUCT

I DIAMETER THICKNESS

N NUMBER NUMBER NUMBER

G 140M-3 141M-3 142M-3 3" ( 76mm) 0.006" (0.15mm) 140M-4 141M-4 142M-4 4" (102mm) 0.012" (0.30mm) 140M-5 141M-5 142M-5 5" (127mm) 0.015" (0.38mm) 140M-6 141M-6 142M-6 6" (152mm) 0.020" (0.50mm) 140M-7 141M-7 142M-7 7" (178mm) 0.025" (0.60mm) 140M-8 141M-8 142M-8 8" (203mm) 0.045" (0.70mm)

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

10

CUBIC BORON NITRIDE. Wheels ARBOR HOLE: 0.5 inch (12.7mm) QUANTITY: Each.

Cubic Boron Nitride is second in hardness only to the diamond. With very high thermal stability and resistance to chemical attack, CBN is widely used for cutting a variety of ferrous materials.

PRODUCT NUMBER SIZE THICKNESS 144-3 3" ( 76mm) 0.006" (0.15mm) 144-4 4" (102mm) 0.012" (0.30mm) 144-5 5" (127mm) 0.015" (0.38mm) 144-6 6" (152mm) 0.020" (0.50mm) 144-7 7" (178mm) 0.025" (0.60mm)

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

11

SELECTION OF SECTIONING ACCESSORIES

Î Dressing sticks. Î Cutting solutions.

Product details

DRESSING STICKS

Dressing sticks are formulated from silicon carbide or alumina oxide and are usually used for dressing diamond wheels. To make sure the diamond particles are exposed properly, the wheel must be dressed frequently.

PRODUCT NUMBER DESCRIPTION SIZE UNIT 151 Diamond Dressing Stick, SiC 0.5" x 0.5" x 6" 1 152 Diamond Dressing Stick, Al2O3 0.5" x 0.5" x 6" 1 151- 1 Diamond Dressing Stick, SiC 1" x 1" x 6" 1 152- 1 Diamond Dressing Stick, Al2O3 1" x 1" x 6" 1

CUTTING SOLUTIONS

S There are two recommended cutting solutions sectioning. E Rust/Coolant Inhibitor is used when sectioning samples using large C loads at high speeds. The coolant should be directed at the contact T

I point between the section being cut and the abrasive wheel. The flow O should be uniform on both sides of the wheel. Cutting oil is used when N performing precision sectioning at low speeds. I N

G PRODUCT NUMBER DESCRIPTION METRIC UNIT

150- 32 0.95 L 32 oz. Cutting Oil. 150-128 3.8 L 1 gal. 166- 32 0.95 L 32 oz. 166-128 Rust/Coolant Inhibitor. 3.8 L 1 gal. 166-640 19 L 5 gal.

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected] 12

Metallographic samples are mounted to protect edges of fragile materials and to prepare multiple samples of uniform size. Compression mounting is carried out using a mounting press where the sample and the selected mounting media material are inserted in the mounting cylinder. Heat and pressure are simultaneously applied during the mounting cycle of the sample.

The two types of mounting media available are: thermoplastic and thermosetting powders.

Thermoplastic mounting material remains fluid at elevated molding temperatures and hardens during cooling. This resin can be used for fragile materials. Pressure can be applied when resin is in the molten state. A useful property of the thermoplastic resin is its transparency once cooled. It is much easier to detect the area of interest.

Thermosetting mounting material is wood flour filled with phenolic compound that cures at elevated temperature and pressure. The available thermosetting powders are phenolic, diallyl phthalate and . The phenolic powder in the form of powders or preforms is the more commonly used. The diallyl phthalate is available with mineral or fiberglass filler. The edge retention of the glass filled is better than phenolic powder. The epoxies provide the best edge retention with low shrinkage. The selection of the type of compression mounting powder to use will depend on the abrasion rate of the media and the sample being mounted. Normally, one would choose a mounting medium with an abrasion rate comparable to that of the sample.

Compression mounting

Molding Properties Resin Form Type Temperature y Very hard. y Edge retention. ° °

Epoxy Powder Thermosetting 300 F/148 C

y Low shrinkage. y Resistant to chemical attack. M y General mounting. O U

Powder y Rapid. N

Phenolic Preforms Thermosetting 285 °F/140 °C y High shrinkage. T

y Fair edge retention. I N

y Not resistant to chemical attack. G

Diallyl Phthalate y Good edge retention. Short Glass Fiber Powder Thermosetting 280 °F/138 °C y Resistant to chemical attack. Mineral y Low shrinkage. y Transparent mounts. Thermoplastic Powder Thermoplastic 285 °F/140 °C y Slow cure. y Not resistant to chemical attack. y Adheres to copper. Technotherm© Powder Thermosetting ° ° y Electrically conductive. 3000 335 F/170 C y Not resistant to chemical attack.

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

13

PHENOLIC Powders

PRODUCT NUMBER COLOR UNIT 199- 5 2.3 kg. / 5 lbs. ORANGE

200- 5 2.3 kg. / 5 lbs. 200-20 RED 9.1 kg. / 20 lbs. 200-55 25 kg. / 55 lbs. 201- 5 2.3 kg. / 5 lbs. 201-20 GREEN 9.1 kg. / 20 lbs. 201-55 25 kg. / 55 lbs. 202- 5 2.3 kg. / 5 lbs. 202-20 BLACK 9.1 kg. / 20 lbs. 202-55 25 kg. / 55 lbs.

PHENOLIC Preforms Diameter: 1.00 inch ( 25 mm )

PRODUCT NUMBER COLOR UNIT 200-1-100 100 200-1-500 RED 500 200-1-1000 1000 201-1-100 100 201-1-500 GREEN 500 201-1-1000 1000 202-1-100 100 202-1-500 BLACK 500 202-1-1000 1000

Diameter: 1.25 inch ( 32 mm ) Diameter: 1.50 inch ( 38 mm )

M 200-1.25-100 100 200-1.50-100 100

O 200-1.25-500 RED 500 200-1.50-500 RED 500 U 200-1.25-1000 1000 200-1.50-1000 1000 N

T 201-1.25-100 100 201-1.50-100 100 I

N 201-1.25-500 GREEN 500 201-1.50-500 GREEN 500 G 201-1.25-1000 1000 201-1.50-1000 1000

202-1.25-100 100 202-1.50-100 100 202-1.25-500 BLACK 500 202-1.50-500 BLACK 500 202-1.25-1000 1000 202-1.50-1000 1000

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

14

DIALLYL PHTHALATE Powders

SHORT GLASS FIBER MINERAL PRODUCT PRODUCT UNIT UNIT NUMBER NUMBER 203- 1 0.45 kg. / 1 lb. 204- 1 0.45 kg. / 1 lb. 203- 5 2.3 kg. / 5lbs. 204- 5 2.3 kg. / 5lbs. 203-20 9.1 kg. / 20 lbs. 204-20 9.1 kg. / 20 lbs.

EPOXY Powders

PRODUCT NUMBER UNIT 211- 1 0.45 kg. / 1 lb. 211- 5 2.3 kg. / 4lbs. 211-20 9.1 kg. / 20 lbs. 211-50 23 kg. / 50 lbs.

THERMOPLASTIC Powders

PRODUCT NUMBER UNIT 213- 1 0.45 kg. / 1 lb. 213- 5 2.3 kg. / 5lbs. 213-20 9.1 kg. / 20 lbs. 213-50 23 kg. / 50 lbs.

TECHNOTHERM © 3000

Î CONDUCTIVE POWDER

PRODUCT NUMBER UNIT

231-L 1.0 kg. / 2.2 lbs. M

O

U

N

T I N

Technotherm© 3000 is the electrically conductive resin in the Technotherm line. The G

graphite-filled resin has outstanding electronically conductive properties.

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

15

Ambient mounting

Ambient mounting technique is a suitable method when a specimen may be sensitive to pressure and heat involved in

compression mounting. The most common systems for cold mounting materials are Epoxies, Acrylics and Polyesters. These systems are all made of two or three components consisting of resins and hardeners. Epoxies are slow curing and have low shrinkage properties, suitable for and mineral samples. Acrylics have a short polymerization time and give a clear transparent mount. Polyester resin is fast curing and provides an opaque white mount. Name of Curing Exothermic Groups Properties Product time Peak • Cures slowly. 24 hrs. • Transparent. Epoxy Epoxy 8 hrs. 190 0F / 90 0C • Excellent edge retention. 1 hr. • Excellent abrasion resistance. • Cures rapidly. • White opaque. Technovit 4000 © Polyester 8 min. 230 0F / 110 0C • Excellent edge retention. • Excellent abrasion resistance. • Cures rapidly. • White. Technovit 4002 © Polyester 15 min. 230 0F / 110 0C • Excellent edge retention. • Excellent abrasion resistance. • Cures rapidly. Technovit 4004 © 6 min. • Good edge retention. Acrylic 212 0F / 100 0C • Clear yellow. • Some shrinkage. • Cures rapidly. • Good edge retention. Technovit 4006 © 8 min. Acrylic 212 0F / 100 0C • High clear.

• Reduced the polymerization heat by 10%. • Reduced shrinkage. • Cures rapidly.

• General purpose. 0 0

M Technovit 4071 © Acrylic 5 min. 220 F / 105 C • Green translucent..

O • Some shrinkage.

U • Conductive. N • Cures rapidly. T 8 min. 0 0 • Good edge retention. I Technovit 5000 © Acrylic 212 F / 100 C

N • Suitable for use in SEM.

G • Some shrinkage.

• Resistant to chemical attack. • Cures rapidly. • General purpose. Technovit 5071 © Acrylic 5 min. 220 0F / 105 0C • Green translucent.. • Some shrinkage. • Dissolves in acetone • Cures rapidly. Formula 1 © • Good edge retention. Acrylic 9 min. 70 0F / 21 0C • Clear white. • Some shrinkage. ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

16

EPOXY System Curing time: 24 hours.

Epoxy resins are usually two part system consisting of a resin and a hardener. The nominal mixing Ratio is from 10 parts resin to 1 part hardener. The polymerization is from 30 minutes to 24 hours. The advantage of using an epoxy system is that it has a low shrinkage, is transparent, a low exothermic temperature, excellent edge retention and is resistant to chemical attack. PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER EPOXY, Kit. 1 Kit. 233-L Hazardous product, extra handling and shipping fee.

Technovit 4004 © System

A clear yellow two-component system based on methyl methacrylate in the form of powder and liquid. This system is recommended for all samples where the user needs to inspect the sample through the embedding media during the sample preparation. This system can be used in a variety of ways and is suitable for routine work procedures on account of its rapid polymerization time.

It can be mixed at ratios 1:1 to 3:1 of powder and liquid. The ratio

selected would depend on the respective requirements and flow M

properties. We recommend a ratio of 2:1 when used at room O temperature. U

PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER N T Powder, 2.0 kg. I

Technovit 4004, Large Kit. 235-L N Liquid, 1000 ml. G

Technovit 4004, Powder. 2.0 kg. 235-2000R Technovit 4004, Liquid. 1000 ml. 235-1000H Hazardous product, extra handling and shipping fee.

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17

Technovit 4006 © System

A crystal clear two-component system based on methyl methacrylate in the form of powder and liquid. The integrated adhesion primer allows a very gap reduced bond to the sample. The material is mixed in a ratio of 2 parts powder and 1 part liquid. The material polymerizes in approximately 8 minutes. Technovit 4006 would require the use of pressure vessel system.

PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER Powder, 2.0 kg. Technovit 4006, Large Kit. 234-L Liquid, 1000 ml. Technovit 4006, Powder. 2.0 kg. 234-2000R Technovit 4006, Liquid. 1000 ml. 234-1000H Hazardous product, extra handling and shipping fee.

Technovit 4071 © System

The green-transparent two-component system based on methyl methacrylate in the form of powder and liquid. The system is a fast universal embedding system. The advantages of this material are the ease of use and high flexibility regarding mixing ratios, its excellent flow ability and its fast polymerization time, which is less than 5 minutes. PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER Technovit 4071, Large Kit. Powder, 2.0 kg. 237-L Liquid, 1000 ml. Technovit 4071, Powder. 2.0 kg. 237-2000R Technovit 4071, Liquid. 1000 ml. 237-1000H

Hazardous product, extra handling and shipping fee.

M O

U Technovit 5000 © System Conductive N T I

N The Technovit 5000 is a conductive based on

G modified methyl methacrylate. Its conductive elements consist of dendritic copper particles. Due to the good and homogeneous conductivity of the polymer, electric contact can be established in all parts on the material.

PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER Technovit 5000, Powder. 1.0 kg. 236-1000R Technovit 5000, Liquid. 500 ml. 236-500H Hazardous product, extra handling and shipping fee.

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

18

Technovit 5071 © System

Just like the Technovit 4071, the green-transparent two- component system is based on methyl methacrylate in the form of powder and liquid. The system is a fast universal embedding system. The advantages of this material are the ease of use and high flexibility regarding mixing ratios, its excellent flow ability and its fast polymerization time, which is less than 5 minutes. The Technovit 5071 can be dissolved with acetone, trichloroethylene and dichloromethane. It can also be used for SEM work. PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER Powder, 1.0 kg. Technovit 5071, Large Kit. 238-L Liquid, 500 ml. Technovit 5071, Powder. 1.0 kg. 238-1000R Technovit 5071, Liquid. 500 ml. 238-500H Hazardous product, an extra handling and shipping fee will be charged.

Formula 1 © System

A clear white two-component system based on methyl methacrylate in the form of powder and liquid. This system recommended for all samples where the user need to inspect the sample through the embedding media during the sample preparation. This system can be suitable for routine work procedures on account of its rapid polymerization time. We recommend a ratio of 2:1 when used at room temperature.

PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER Powder, 2.3 kg Formula 1, Large Kit. 206-L Liquid 1.9 L

Formula 1, Powder. 2.3 kg / 5.0 lbs. 206-5P M

Formula 1, Liquid. 1.9 L/64 oz. 206-2L O Hazardous product, extra handling and shipping fee. U N

T

I N G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

19

Technovit 4000 © System

Technovit 4000 is a fast curing, cold polymerizing, three components, based on a modified polyester, and is available in the form of powder, syrup 1 and syrup 2. The mixing ration is 2:2:1 (powder, syrup 1 and syrup 2). The syrups are mixed together first and the powder is mixed last.

The Technovit 4000 is distinguished by its low shrinkage when polymerizing and its perfect margin fit. Due to its excellent flow characteristics, Technovit 4000 guarantees that geometrically demanding samples are optimally embedded.

PRODUCT DESCRIPTION QUANTITY KIT Powder, 1.5 kg. Technovit 4000, Large Kit. Liquid I, 1000 ml. 232-L Liquid II, 500 ml. Technovit 4000, Liquid I. 1000 ml. 232-Liquid I

Technovit 4000, Liquid II . 500 ml. 232-Liquid II Hazardous product, extra handling and shipping fee.

Technovit 4002 © System

Technovit 4002 is based on a modified polyester and consists of a powder and liquid.. This two component polymer has been specifically developed for embedding without any shrinkage or leaving gasps. Technovit 4002 has a curing time of

15 minutes. The system is mixed by weight in a ratio 2:1. By volume, the ratio is 3:1.

PRODUCT DESCRIPTION QUANTITY KIT

M Powder, 1.0 kg. O Technovit 4002, Large Kit. 228-L

U Liquid , 500 ml.

N Technovit 4002, Powder. Powder, 1.0 kg. 228-1000R

T Technovit 4002, Liquid. 500 ml. 228-500H

I N Hazardous product, extra handling and shipping fee. G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

20

Castable

Mounting Accessories

Plastic covers.

PRODUCT NUMBER DESCRIPTION UNIT 212-1 Plastic Covers, 1 " (25 mm). 50 212-1.25 Plastic Cover, 1.25 " (32 mm). 50 212-1.5 Plastic Cover, 1.5 " (38 mm). 50

Plastic mounting cups.

PRODUCT NUMBER DESCRIPTION UNIT 214-1 Mounting Cups, 1 " (25 mm). 10 214-1.25 Mounting Cups, 1.25 " (32 mm). 10 214-1.5 Mounting Cups, 1.5 " (38 mm). 10

GALILEO© y 2 pcs. Plastic molds for Epoxies.

PRODUCT NUMBER DESCRIPTION UNIT CMMC-100 Plastic Mounting Cups, 1 " (25 mm). 10

CMMC-125 Plastic Mounting Cups , 1.25 " (32 mm) 10

CMMC-150 Plastic Mounting Cups , 1.5 " (38 mm) 10 M CMMC-200 Plastic Mounting Cups , 2 " (51 mm) 10 O U N Silicon rubber molds. T I N

PRODUCT NUMBER DESCRIPTION UNIT G

216-1 Silicone Rubber Molds, 1 " (25 mm). 1 216-1.25 Silicone Rubber Molds, 1.25 " (32 mm). 1 216-1.5 Silicone Rubber Molds, 1.5 " (38 mm). 1 216-2 Silicone Rubber Molds, 2 " (51 mm). 1

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

21

Spray adhesive.

PRODUCT NUMBER DESCRIPTION UNIT 217-17 Spray Adhesive. 17 oz.

Hazardous product, an extra handling and shipping fee will be charged.

Mold release.

PRODUCT NUMBER DESCRIPTION UNIT 230-19 Spray Mold Release. 19 oz. 230-WAX Release Wax Powder. 12 oz.

Hazardous product, an extra handling and shipping fee will be charged.

Antistick stearable powder.

PRODUCT NUMBER DESCRIPTION UNIT 231-8 Mold Release. 8 oz.

Specimen lacquer spray.

PRODUCT NUMBER DESCRIPTION UNIT 240-12 Specimen Lacquer Spray. 12 oz.

Hazardous product, an extra handling and shipping fee will be charged.

Stirring sticks, paper cups.

M

O PRODUCT NUMBER DESCRIPTION UNIT

U 250-1 Stirring Sticks. 500

N 252-3 Paper Cups, 3 oz. 100 T 252-5 Paper Cups, 5 oz. 100 I

N G Cleaning solutions.

PRODUCT NUMBER DESCRIPTION UNIT 268-32 Cleaning Solution. 32 oz. 268-128 Cleaning Solution. 128 oz.

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

22

Sample clips.

PRODUCT NUMBER DESCRIPTION UNIT 270-1 Spring Clips, Metal. 100 270-500 Spring Clips, Metal. 500 270-1000 Spring Clips, Metal. 1000 270-6-100 Spring Clips, Metal, 6mm. 100 270-9-100 Spring Clips, Metal, 9mm. 100 272-100 Spring Clips, Plastic, white. 100 272-500 Spring Clips, Plastic, white. 500 272-1000 Spring Clips, Plastic, white. 1000 272-100C Plastic Colored Clips. 100 272-200C Plastic Colored Clips. 200 272-500C Plastic Colored Clips. 500 272-1000C Plastic Colored Clips. 1000 275-200M Multisample Clips with Support. 200 275-100U Plastic Clips with Support. 100 276-1-100 Multisample Clips, 1mm. 100 276-2-100 Multisample Clips, 2mm. 100 276-3-100 Multisample Clips, 3mm. 100

M

O

U N T I

N

G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

23

ABRASIVE Belts

Abrasive belts are generally used after sample sectioning and previous to mounting to remove scale burrs. Constructed of X weight cloth, a heavy backing material, the abrasive belts can be used wet or dry. To make the most effective use of the abrasive belts the choice of correct joint is very important. These belts have a special butt splice, reinforced with a strong plastic film to prevent specimen "bump" where the ends meet. Silicon Carbide Abrasive, the most frequently used in a materials laboratory, with a hardness of 9.6, is a brittle mineral used for a wide range of ferrous and non-ferrous metals. Aluminum Oxide Abrasive, hardness 9.4, is also a mineral that is tough and durable. Zirconia-Alumina Abrasive, hardness of 8.5, a very hard mineral of aluminum and zirconium oxide, is very effective for coarse grade stock removal. All the above-mentioned abrasives have very wedge-shaped grains.

SILICON CARBIDE ( WET or DRY )

Dimensions: 4 " x 36 " (102 mm x 914 mm) PRODUCT NUMBER GRIT UNIT 300-60 60 10 300-80 80 10 300-120 120 10 300-180 180 10 300-240 240 10 300-320 320 10 300-400 400 10

300-600 600 10

G R I

N ALUMINUM OXYDE ( WET or DRY ) ZIRCONIA - ALUMINIA ( WET or DRY )

D Dimensions: 4 " x 36 " (102 mm x 914 mm) Dimensions: 4 " x 36 " (102 mm x 914 mm) I N PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT G

310-60 60 10 320-60 60 5 310-80 80 10 320-120 120 5 310-100 100 10 320-180 180 5 310-150 150 10 320-220 220 5 310-180 180 10 310-240 240 10 310-320 320 10

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

24

Abrasive Rolls

Abrasive Rolls, Sheets and Strips made of silicon carbide are used for hand grinding. These products are a careful combination of abrasive type, resin system, and backing material designed to meet the specifications of the Metallurgist. These products can be used wet or dry.

SILICON CARBIDE ( WET or DRY )

Dimensions: 3 “ (76 mm) z C-weight PRODUCT NUMBER GRIT UNIT

350-120 120 75’ 350-180 180 75’ 350-240 240 75’ 350-320 320 75’ 350-400 400 75’ 350-600 600 75’

SILICON CARBIDE ( WET or DRY ) Dimensions: 3 7/8 " (88 mm) z C-weight PRODUCT NUMBER GRIT UNIT 352-240 240 75’ 352-320 320 75’ 352-400 400 75’ 352-600 600 75’

Abrasive Strips

Wet and dry PSA. G

R

I

SILICON CARBIDE ( WET or DRY ) N

Dimensions: 3" x 11 " (76 mm x 279 mm) D I

PRODUCT NUMBER GRIT UNIT N 365-240 240 100 G

365-320 320 100 365-400 400 100

365-600 600 100

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25

Abrasive Sheets

Wet and dry, Plain back. C-weight.

SILICON CARBIDE ( WET or DRY )

Dimensions: 9" x 11 " (229 mm x 279 mm)

PRODUCT NUMBER GRIT UNIT 360-120 120 50 360-180 180 50

360-240 240 50 360-320 320 50 360-400 400 50

360-600 600 50

G R I N D

I N

G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

26

Abrasive Discs

Coarse grinding removes any deformed surfaces resulting from sectioning and minimizes any new deformations. Abrasive discs such as Silicon Carbide, Aluminum Oxide, Zirconia and Diamond discs are used for this process. The selection will depend on the hardness and type of the material. The Aluminum Oxide abrasive discs are recommended for ferrous material. Silicon Carbide abrasive discs are used for non-ferrous and soft steel materials. Water is recommended as a coolant to prevent overheating of the sample and to remove abrasion debris. The metallographic specimen is treated from the coarser to finer grits of abrasive. The C-weight abrasive discs are available with either Plain Back or with Pressure Sensitive Adhesive.

SILICON CARBIDE ( WET or DRY )

Diameter: 2” 7/8 (73 mm). PSA, C-Weight. PRODUCT NUMBER GRIT UNIT 423-60 60 100

423-120 120 100 423-180 180 100 423-240 240 100 423-320 320 100 423-400 400 100 423-600 600 100 423-800 800 100 423-1200 1200 100

SILICON CARBIDE ( WET or DRY ) SILICON CARBIDE ( WET or DRY ) Diameter: 8” (203 mm). Diameter: 8” (203 mm). Plain Back, C-Weight. PSA, C-Weight.

PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT G

400- 60 60 100 410- 60 60 100 R I

400- 80 80 100 410- 80 80 100 N

400-120 120 100 410-120 120 100 D I 400-180 180 100 410-180 180 100 N G

400-240 240 100 410-240 240 100 400-320 320 100 410-320 320 100 400-400 400 100 410-400 400 100 400-600 600 100 410-600 600 100 400-800 800 100 410-800 800 100 400-1200 1200 100 410-1200 1200 100

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected] 27

SILICON CARBIDE ( WET or DRY ) SILICON CARBIDE ( WET or DRY ) Diameter: 9” (229 mm) Diameter: 9” (229 mm) Plain Back, C-Weight. PSA, C-Weight. PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT 409- 60 60 100 419- 60 60 100

409-120 120 100 419-120 120 100 409-180 180 100 419-180 180 100 409-240 240 100 419-240 240 100 409-320 320 100 419-320 320 100 409-400 400 100 419-400 400 100 409-600 600 100 419-600 600 100 409-800 800 100 419-800 800 100 409-1200 1200 100 419-1200 1200 100

SILICON CARBIDE ( WET or DRY ) SILICON CARBIDE ( WET or DRY ) Diameter: 10” (254 mm). Diameter: 10” (254 mm). Plain Back, C-Weight. PSA, C-Weight. PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT 403- 60 60 100 413- 60 60 100

403-120 120 100 413-120 120 100 403-180 180 100 413-180 180 100 403-240 240 100 413-240 240 100 403-320 320 100 413-320 320 100 403-400 400 100 413-400 400 100 403-600 600 100 413-600 600 100 403-800 800 100 413-800 800 100 403-1200 1200 100 413-1200 1200 100

SILICON CARBIDE ( WET or DRY ) SILICON CARBIDE ( WET or DRY )

Diameter: 12” (305 mm). Diameter: 12” (305 mm).

G

R Plain Back, C-Weight. PSA, C-Weight. I

N PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT

D 402- 60 60 100 412- 60 60 100 I

N 402- 80 80 100 412- 80 80 100

G 402-120 120 100 412-120 120 100 402-180 180 100 412-180 180 100 402-240 240 100 412-240 240 100 402-320 320 100 412-320 320 100 402-400 400 100 412-400 400 100 402-600 600 100 412-600 600 100 402-800 800 100 412-800 800 100 402-1200 1200 100 412-1200 1200 100

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

28

SILICON CARBIDE SILICON CARBIDE ( WET or DRY ) Diameter: 14” (356 mm) Diameter: 14” (356 mm) Plain Back, C-Weight. PSA, C-Weight. PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT 404- 60 60 100 414- 60 60 100 404-120 120 100 414-120 120 100 404-180 180 100 414-180 180 100 404-240 240 100 414-240 240 100 404-320 320 100 414-320 320 100 404-400 400 100 414-400 400 100 404-600 600 100 414-600 600 100

ALUMINUM OXYDE ( WET or DRY ) ALUMINUM OXYDE ( WET or DRY )

Diameter: 8” (203 mm). Diameter: 12” (305 mm).

Plain Back, C-Weight. Plain Back, C-Weight. PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT 450-120 120 100 452-120 120 100 450-240 240 100 452-240 240 100 450-320 320 100 452-320 320 100 450-400 400 100 452-400 400 100 450-600 600 100 452-600 600 100

ZIRCONIUM OXYDE ( WET or DRY ) Diameter: 12” (305 mm). PSA, Clothing backing. PRODUCT NUMBER GRIT UNIT 453- 36 36 1 453- 60 60 1 453- 80 80 1 453-120 120 1

453-180 180 1 G 453-220 220 1

R

I N

D I N G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

29

Double-sided adhesives Discs

The double-sided adhesive is a re-usable adhesive to attach non-adhesive abrasive papers to the metal plate. It can also be used

between the polishing pads and the wheel to provide an additional barrier. The uniform thickness preserves the flatness of any material applied.

PRODUCT NUMBER DIAMETER UNIT 760- 8 8” (203 mm) 10

760-10 10” (254 mm) 10

760-12 12” (305 mm) 10 760-14 14” (356 mm) 10

Plastic cling

To be used on a regular platen when using a diamond

lapping film or an abrasive disc.

PRODUCT NUMBER DIAMETER UNIT PAPC-200 8” (200 mm) 5

PAPC-250 10” (254 mm) 5

PAPC-300 12” (300 mm) 5

G R

I N

D I

N

G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

30

Magnetic Disc system

The Magnetic Support Disc is a PSA magnetic rubber disc available in 8 , 10 and 12 inch diameters. To change the old platen to a magnetic system, is to peel the PSA side of the Magnetic

Support Disc and apply it to the platen. The Magnetic Support Disc can be used on any conventional system. Once the platen is equipped with the Magnetic Support Disc, place the metallic side of the disc on the rubber surface of the platen. The Magnetic Disc System is recommended to metallography lab technicians dealing with the preparation of a wide range of products or having to use a wide array of abrasive discs or polishing cloths.

Black hole ©

Magnetic foil.

The self adhesive magnetic foil is attached to a platen. Transforming the regular platen into a magnetic one.

PRODUCT NUMBER DIAMETER UNIT PAMP-008 8” (200 mm) 1 PAMP-010 10” (254 mm) 1

PAMP-012 12” (300 mm) 1

©

Supernova

Polishing pad base plate. G

R

I Use in conjunction with PSA cloths or abrasive discs. N D I

N

G PRODUCT NUMBER DIAMETER UNIT

PAPP-008 8” (200 mm) 1 PAPP-010 10” (254 mm) 1

PAPP-012 12” (300 mm) 1

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

31

Diamond Discs

Diamond discs consist of a layer of carefully graded securely bonded to a 1/16 inch flat metal plate. Two

bond types are available, metal bond and resin bond. Metal bond diamond discs consist of diamond particles electroplated to a 1/16 inch flat plate with a nickel bond. This process provides maximum bond strength, an aggressive cutting action and extends disc life. Resin bonded diamond discs use a resin matrix

to bond the diamond particles to a flat aluminum backing. This results in a less aggressive cutting action but a finer finish. Both types of diamond discs are intended for ceramics, carbides and carbide alloys, nitrides, zirconia and other hardened metals. Regulating pressure and lubricant flow can control the texture of

the finish obtained.

DIAMOND GRINDING discs DIAMOND GRINDING discs Diameter: 8” (203 mm). Diameter: 8” (203 mm). Resin Bond -- PSA. Resin Bond -- PSA. PRODUCT NUMBER MICRONS UNIT PRODUCT NUMBER MICRONS UNIT 471- 6 6 1 471- 45 45 1 471- 9 9 1 471- 60 60 1 471-15 15 1 471-160 160 1 471-30 30 1 471-300 300 1

DIAMOND GRINDING discs DIAMOND GRINDING discs Diameter: 8” (203 mm). Diameter: 12” (305 mm). Metal Bond -- PSA. Metal Bond -- PSA.

PRODUCT NUMBER MICRONS UNIT PRODUCT NUMBER MICRONS UNIT

G 470- 15 15 1 476- 15 15 1 R 470- 30 30 1 476- 30 30 1 I N 470- 45 45 1 476- 45 45 1 D 470- 60 60 1 476- 60 60 1 I N 470-160 160 1 476-160 160 1 G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

32

Diamond Spot Discs

Diamond spot discs consist of spot diamond electroplating through a color-coded nylon mesh substrate. This application procedure gives a longer life to the diamond spot disc, providing an aggressive material removal rate. The quality of the sample surface obtained will be dependent on the flatness of the substrate on which it is used. Since the fixed diamonds are much harder than the specimen and mounting material, the diamond spot discs will cut both at the same rate. This characteristic produces specimen edges with distinct sharpness. Diamond spot discs will prove most effective on hard non- ferrous metals, ceramic, carbides, zirconia alloys, cobalt super alloys, high-speed steels and titanium.

DIAMOND SPOT discs DIAMOND SPOT discs Diameter: 8” (203 mm). Diameter: 12” (305 mm). Resin Bond -- PSA. Resin Bond -- PSA. PRODUCT NUMBER MICRONS PRODUCT NUMBER MICRONS 461-10 10 465-10 10 461-30 30 465-30 30 461-75 75 465-75 75

DIAMOND SPOT discs DIAMOND SPOT discs Diameter: 8” (203 mm). Diameter: 12” (305 mm). Metal Bond -- PSA. Metal Bond -- PSA. PRODUCT NUMBER PRODUCT NUMBER MICRONS

460- 10 10 464- 10 10

460- 20 20 464- 20 20 G R

460- 40 40 464- 40 40 I 460- 75 75 464- 75 75 N D

460-125 125 464-125 125 I N

G

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

33

CAMEO © GRINDING system

The first step that is undertaken when samples are to be prepared is to planerize the sample surface. The pre- grinding is performed usually with Silicon Carbide abrasives. The CAMEO-PLATINUM disc provides a system that saves time and ensures the removal of the stock material is done evenly.

There are four different types of PLATINUM discs:

• Type 1 corresponds to grit size 60 to 120 Cami. • Type 2 corresponds to grit size 240 to 280 Cami. • Type 3 corresponds to grit size 320 Cami. • Type 4 corresponds to grit size 600 Cami.

PRODUCT NUMBER DESCRIPTION (type) SIZE UNIT 495-200 Platinum Type 1 200 mm 1 495-250 Platinum Type 1 250 mm 1 495-300 Platinum Type 1 300 mm 1 496-200 Platinum Type 2 200 mm 1 496-250 Platinum Type 2 250 mm 1 496-300 Platinum Type 2 300 mm 1 497-200 Platinum Type 3 200 mm 1 497-250 Platinum Type 3 250 mm 1 497-300 Platinum Type 3 300 mm 1 498-200 Platinum Type 4 200 mm 1 498-250 Platinum Type 4 250 mm 1 498-300 Platinum Type 4 300 mm 1

G

R

I N

D Dressing Sticks for Diamond Discs

I N G

PRODUCT NUMBER DESCRIPTION SIZE UNIT

151-1 Diamond Dressing Stick, SiC 1" x 1" x 6" 1 152-1 Diamond Dressing Stick, Al2O3 1" x 1" x 6" 1

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

34

High Purity Alumina Powders

Polishing Powders are used in the final polishing step for many materials. Alumina Oxide is available in either levigated or as a high purity synthetic (powder or suspension). The particle size and are temperature dependent. The Gamma type is of low temperature form and is sized 0.05 micron. The Alpha is of high temperature form and is sized at 1.0 and 0.3 micron.

NON DEAGLOMERATED FORM PRODUCT NUMBER DESCRIPTION MICRON UNIT METRIC 5501-1 1 1 lb. 0.45 kg. Alpha C, Hexagonal 5501-5 1 5 lbs. 2.30 kg. 5503-1 0.3 1 lb. 0.45 kg. Alpha C, Hexagonal 5503-5 0.3 5 lbs. 2.30 kg. 5505-1 Gamma B, 0.05 1 lb. 0.45 kg. 5505-5 Cubic 0.05 5 lbs. 2.30 kg. 5509-1 9 1 lb. 0.45 kg. Levigated 5509-5 9 5 lbs. 2.30 kg. 5550-1 5 1 lb. 0.45 kg. Levigated 5550-5 5 5 lbs. 2.30 kg.

DEAGLOMERATED FORM

P

PRODUCT NUMBER DESCRIPTION MICRON UNIT METRIC O

5601-1 Alpha C, 1 1 lb. 0.45 kg. L I

5601-5 Hexagonal 1 5 lbs. 2.30 kg. S

5603-1 Alpha C, 0.3 1 lb. 0.45 kg. H I

5603-5 Hexagonal 0.3 5 lbs. 2.30 kg. N

5605-1 Gamma B, 0.05 1 lb. 0.45 kg. G

5605-5 Cubic 0.05 5 lbs. 2.30 kg. 5609-1 9 1 lb. 0.45 kg. Levigated 5609-5 9 5 lbs. 2.30 kg. 5612-1 12 1 lb. 0.45 kg. Levigated 5612-5 12 5 lbs. 2.30 kg. 5620-1 20 1 lb. 0.45 kg. Levigated 5620-5 20 5 lbs. 2.30 kg. 5650-1 5 1 lb. 0.45 kg. Levigated 5650-5 5 5 lbs. 2.30 kg.

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35

High Purity Alumina

DEAGLOMERATED SUSPENSION

The Alumina Suspensions can be diluted with distilled water. The recommended ratio is 1:1.

PRODUCT NUMBER DESCRIPTION MICRON UNIT METRIC 5601S- 8 Alpha C, 1 8 oz. 0.24 l. 5601S-128 Hexagonal 1 1 gal. 3.80 l. 5603S- 8 Alpha C, 0.3 8 oz. 0.24 l. 5603S-128 Hexagonal 0.3 1 gal. 3.80 l.

5605S- 8 Gamma B, 0.05 8 oz. 0.24 l.

Cubic 5605S-128 0.05 1 gal. 3.80 l.

CERIUM Suspension

The Cerium suspension is recommended for the final polishing step of soft materials such as copper, aluminum and lead. It gives an optical finish.

PRODUCT NUMBER MICRON UNIT METRIC 5905S- 8 0.5 8 oz. 0.24 l. 5905S-128 0.5 1 gal. 3.80 l. 5911S- 8 1 8 oz. 0.24 l. 5911S-128 1 1 gal. 3.80 l. 5913S- 8 3 8 oz. 0.24 l. 5913S-128 3 1 gal. 3.80 l.

COLLOIDAL SILICA Suspension

P O The Colloidal Silica suspension is composed of a slow crystallizing L formula, which is recommended for the final stage of polishing for I

S ceramics, composites, and non-ferrous materials. H PRODUCT NUMBER MICRON UNIT METRIC I N 5904S- 32 0.05 32 oz. 0.95 l. G 5904S- 64 0.05 64 oz. 1.90 l. 5904S-128 0.05 1 gal. 3.80 l. 5904S-640 0.05 5 gal. 19.00 l. Temperature controlled substance.

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36

STARDUST © z COLLOIDAL SILICA Suspension

STARDUST is non-crystallizing suspension. It is also recommended for the final stage of polishing for ceramics, composites, and non-ferrous materials.

PRODUCT NUMBER MICRON UNIT METRIC FACW- 16 0.02 16 oz. 0.47 l. FACW- 32 0.02 32 oz. 0.95 l. FACW-128 0.02 128 oz. 3.80 l. FACW -640 0.02 5 gal. 19.00 l. Temperature controlled substance.

COLLOIDAL ALUMINA Suspension

The mixture of colloidal silica and high purity Alumina suspension is recommended for the final polishing of non-ferrous and ferrous materials.

PRODUCT NUMBER MICRON UNIT METRIC

5905S- 16 0.05 16 oz. 0.47 l.

5905S- 32 0.05 32 oz. 0.95 l.

5905S- 64 0.05 64 oz. 1.89 l. 5905S-128 0.05 1 gal. 3.80 l. 5905S -640 0.05 5 gal. 19.00 l. Temperature controlled substance.

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37

ALUMINUM OXIDE Powder

Aluminum powder is an alternate method for coarse and fine

grinding. The powder is dissolved in distilled water.

PRODUCT NUMBER MICRON UNIT METRIC

5703- 1 3 1 lb. 0.45 kg.

5703- 5 3 5 lbs. 2.3 kg.

5703-25 3 25 lbs. 11.3 kg. 5703-OPTIC 3 5 / 25 lbs. 2.3 / 11.3 kg. 5705- 1 5 1 lb. 0.45 kg. 5705- 5 5 5 lbs. 2.3 kg. 5705-25 5 25 lbs. 11.3 kg. 5709- 1 9 1 lb. 0.45 kg. 5709- 5 9 5 lbs. 2.3 kg. 5709-25 9 25 lbs. 11.3 kg. 5713- 1 13 1 lb. 0.45 kg.

5713- 5 13 5 lbs. 2.3 kg. 5713-25 13 25 lbs. 11.3 kg.

5715- 1 15 1 lb. 0.45 kg.

5715- 5 15 5 lbs. 2.3 kg.

5715-25 15 25 lbs. 11.3 kg. 5718- 1 18 1 lb. 0.45 kg. 5718- 5 18 5 lbs. 2.3 kg. 5718-25 18 25 lbs. 11.3 kg. 5720- 1 20 1 lb. 0.45 kg. 5720- 5 20 5 lbs. 2.3 kg. 5720-25 20 25 lbs. 11.3 kg. 5723- 1 23 1 lb. 0.45 kg. 5723- 5 23 5 lbs. 2.3 kg.

5723-25 23 25 lbs. 11.3 kg. 5725- 1 25 1 lb. 0.45 kg. 5725- 5 25 5 lbs. 2.3 kg.

5725-25 25 25 lbs. 11.3 kg.

P

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L ALUMINUM OXIDE Powder I S

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PRODUCT NUMBER GRIT UNIT METRIC 57240- 5 240 5 lbs. 2.3 kg. 57240-25 240 25 lbs. 11.3 kg. 57400- 5 400 5 lbs. 2.3 kg. 57400-25 400 25 lbs. 11.3 kg. 57600- 5 600 5 lbs. 2.3 kg. 57600-25 600 25 lbs. 11.3 kg.

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38

SILICON CARBIDE Powder

Silicon carbide powder is also an alternate method for coarse grinding. The powder is dissolved in distilled water.

PRODUCT NUMBER MICRON UNIT METRIC

58060- 1 60 1 lb. 0.45 kg.

58060- 5 60 5 lbs. 2.3 kg.

58060-25 60 25 lbs. 11.3 kg. 58120- 1 120 1 lb. 0.45 kg. 58120- 5 120 5 lbs. 2.3 kg. 58120-25 120 25 lbs. 11.3 kg. 58240- 1 240 1 lb. 0.45 kg. 58240- 5 240 5 lbs. 2.3 kg. 58240-25 240 25 lbs. 11.3 kg. 58320- 1 320 1 lb. 0.45 kg. 58320- 5 320 5 lbs. 2.3 kg. 58320-25 320 25 lbs. 11.3 kg. 58400- 1 400 1 lb. 0.45 kg. 58400- 5 400 5 lbs. 2.3 kg.

58400-25 400 25 lbs. 11.3 kg.

58600- 1 600 1 lb. 0.45 kg. 58600- 5 600 5 lbs. 2.3 kg. 58600-25 600 25 lbs. 11.3 kg. 58800- 1 800 1 lb. 0.45 kg. 58800- 5 800 5 lbs. 2.3 kg. 58800-25 800 25 lbs. 11.3 kg. 581000- 1 1000 1 lb. 0.45 kg. 581000- 5 1000 5 lbs. 2.3 kg. 581000-25 1000 25 lbs. 11.3 kg. 581200- 1 1200 1 lb. 0.45 kg. 581200- 5 1200 5 lbs. 2.3 kg. 581200-25 1200 25 lbs. 11.3 kg.

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

39

DIAMOND extenders

The diamond extender either with, water, oil or alcohol base can be applied by squirt or spray. The type of diamond extender to be used, will depend on the material to be polished. The extenders maximize the cutting action of the diamond product and maintain an even dispersion of the diamond abrasive over the entire polishing cloth. An alcohol base extender is recommended for high stock removal rate, requiring a high cooling. A low viscosity extender is used for low cooling and low stock removal. Excessive volume of diamond extender during polishing can result in loss of diamond abrasive.

WATER Base RED PRODUCT NUMBER UNIT METRIC 542- 16 16 oz. 0.47 l. 542- 32 32 oz. 0.95 l. 542-128 1 gal. 3.78 l. 542-640 5 gal. 19.00 l.

OIL Base PRODUCT NUMBER UNIT METRIC 543- 32 32 oz. 0.95 l. 543-128 1 gal. 3.78 l.

ALCOHOL Base BLUE PRODUCT NUMBER UNIT METRIC 544S- 32 32 oz. 0.95 l. 544S- 64 64 oz. 1.89 l.

544S-128 1 gal. 3.78 l.

544S-640 5 gal. 19.00 l. P

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40

DIAMOND abrasives

Diamond abrasives can be used in the polishing step for all materials. The diamond abrasives of standard, medium and heavy concentration are universally soluble in water and oil. The diamond particles are available in monocrystalline and polycrystalline. The diamond paste come in variety of sizes.

DIAMOND pastes z Water soluble MONOCRYSTALLINE POLYCRYSTALLINE PRODUCT NUMBER MICRONS GRAMS PRODUCT NUMBER MICRON GRAMS 5.1-MW*- 5 0.1 5 5.1-PW*- 5 0.1 5 5.25-MW*- 5 0.25 5 5.25-PW*- 5 0.25 5 5.5-MW*- 5 0.5 5 5.5-PW*- 5 0.5 5 501-MW*- 5 1 5 5 501-PW*- 5 1 5 503-MW*- 5 3 5 GRAMS 503-PW*- 5 3 5 506-MW*- 5 6 5 506-PW*- 5 6 5 509-MW*- 5 9 5 509-PW*- 5 9 5 515-MW*- 5 15 5 515-PW*- 5 15 5 530-MW*- 5 30 5 530-PW*- 5 30 5 MONOCRYSTALLINE POLYCRYSTALLINE PRODUCT NUMBER MICRONS GRAMS PRODUCT NUMBER MICRON GRAMS 5.1-MW*- 18 0.1 18 5.1-PW*- 18 0.1 18 5.25-MW*- 18 0.25 18 5.25-PW*- 18 0.25 18 5.5-MW*- 18 0.5 18 5.5-PW*- 18 0.5 18 501-MW*- 18 1 18 18 501-PW*- 18 1 18 503-MW*- 18 3 18 GRAMS 503-PW*- 18 3 18 506-MW*- 18 6 18 506-PW*- 18 6 18 509-MW*- 18 9 18 509-PW*- 18 9 18 515-MW*- 18 15 18 515-PW*- 18 15 18 530-MW*- 18 30 18 530-PW*- 18 30 18

DIAMOND pastes z Oil soluble P O

MONOCRYSTALLINE POLYCRYSTALLINE L

PRODUCT NUMBER MICRONS GRAMS PRODUCT NUMBER MICRON GRAMS I S

501-MO*- 25 1 25 501-PO*- 25 1 25 H

503-MO*- 25 3 25 503-PO*- 25 3 25 I N 506-MO*- 25 6 25 506-PO*- 25 6 25 25 G GRAMS 509-MO*- 25 9 25 509-PO*- 25 9 25 515-MO*- 25 15 25 515-PO*- 25 15 25 530-MO*- 25 30 25 530-PO*- 25 30 25 545-MO*- 25 45 25 545-PO*- 25 45 25 When ordering replace the "*" in product number by "M" for medium, "S" for standard, "H" for heavy NOTE : diamond concentration.

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41

DIAMOND suspensions

Polycrystalline and monocrystalline diamond suspensions are used to remove the material while minimizing shallow scratch

depth. Polycrystalline diamonds are blockier in shape providing a

large number of cutting edges. Monocrystalline diamonds have less diamond facets and are designed for all-purpose polishing.

DIAMOND suspensions z Water soluble MONOCRYSTALLINE POLYCRYSTALLINE

PRODUCT NUMBER MICRONS UNIT PRODUCT NUMBER MICRON UNIT 5.5-MDS- 8 8 oz. 5.5-PDS- 8 8 oz. 5.5-MDS- 16 0.5 16 oz. 5.5-PDS- 16 0.5 16 oz. 5.5-MDS-128 128 oz. 5.5-PDS-128 128 oz.

501-MDS- 8 8 oz. 501-PDS- 8 8 oz.

501-MDS- 16 1 16 oz. 501-PDS- 16 1 16 oz. 501-MDS-128 128 oz. 501-PDS-128 128 oz. 503-MDS- 8 8 oz. 503-PDS- 8 8 oz. 503-MDS- 16 3 16 oz. 503-PDS- 16 3 16 oz. 503-MDS-128 128 oz. 503-PDS-128 128 oz. 506-MDS- 8 8 oz. 506-PDS- 8 8 oz.

506-MDS- 16 16 oz. 506-PDS- 16 16 oz. 6 6 506-MDS-128 128 oz. 506-PDS-128 128 oz. 509-MDS- 8 8 oz. 509-PDS- 8 8 oz. 509-MDS- 16 9 16 oz. 509-PDS- 16 9 16 oz. 509-MDS-128 128 oz. 509-PDS-128 128 oz. 515-MDS- 8 8 oz. 515-PDS- 8 8 oz. 515-MDS- 16 15 16 oz. 515-PDS- 16 15 16 oz. 515-MDS-128 128 oz. 515-PDS-128 128 oz.

530-MDS- 8 8 oz. 530-PDS- 8 8 oz.

530-MDS- 16 30 16 oz. 530-PDS- 16 30 16 oz.

530-MDS-128 128 oz. 530-PDS-128 128 oz.

P 545-MDS- 8 8 oz. 545-PDS- 8 8 oz. O 545-MDS- 16 45 16 oz. 545-PDS- 16 45 16 oz. L 545-MDS-128 128 oz. 545-PDS-128 128 oz. I

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42

DIAMOND suspensions

DIAMOND suspensions z Alcohol base MONOCRYSTALLINE POLYCRYSTALLINE

PRODUCT NUMBER MICRONS UNIT PRODUCT NUMBER MICRONS UNIT 5.5-MAS- 8 8 oz. 5.5-PAS- 8 8 oz. 5.5-MAS- 16 0.5 16 oz. 5.5-PAS- 16 0.5 16 oz. 5.5-MAS-128 128 oz. 5.5-PAS-128 128 oz.

501-MAS- 8 8 oz. 501-PAS- 8 8 oz.

501-MAS- 16 1 16 oz. 501-PAS- 16 1 16 oz. 501-MAS-128 128 oz. 501-PAS-128 128 oz. 503-MAS- 8 8 oz. 503-PAS- 8 8 oz. 503-MAS- 16 3 16 oz. 503-PAS- 16 3 16 oz. 503-MAS-128 128 oz. 503-PDS-128 128 oz. 506-MAS- 8 8 oz. 506-PAS- 8 8 oz.

506-MAS- 16 6 16 oz. 506-PAS- 16 6 16 oz.

506-MAS-128 128 oz. 506-PAS-128 128 oz.

509-MAS- 8 8 oz. 509-PAS- 8 8 oz. 509-MAS- 16 9 16 oz. 509-PAS- 16 9 16 oz. 509-MAS-128 128 oz. 509-PAS-128 128 oz. 515-MAS- 8 8 oz. 515-PAS- 8 8 oz. 515-MAS- 16 15 16 oz. 515-PAS- 16 15 16 oz. 515-MAS-128 128 oz. 515-PAS-128 128 oz.

530-MAS- 8 8 oz. 530-PAS- 8 8 oz.

530-MAS- 16 30 16 oz. 530-PAS- 16 30 16 oz. 530-MAS-128 128 oz. 530-PAS-128 128 oz. 545-MAS- 8 8 oz. 545-PAS- 8 8 oz. 545-MAS- 16 45 16 oz. 545-PAS- 16 45 16 oz. 545-MAS-128 128 oz. 545-PAS-128 128 oz.

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43

DIAMOND suspensions z Water soluble HEAVY CONCENTRATION

POLYCRYSTALLINE PRODUCT PRODUCT NUMBER MICRON UNIT 5.5-HDS- 8 8 oz. 5.5-HDS- 16 0.5 16 oz. 5.5-HDS-128 128 oz. 501-HDS- 8 8 oz. 501-HDS- 16 1 16 oz. 501-HDS-128 128 oz. 503-HDS- 8 8 oz. 503-HDS- 16 3 16 oz. 503-HDS-128 128 oz. 506-HDS- 8 8 oz. 506-HDS- 16 6 16 oz. 506-HDS-128 128 oz. 509-HDS- 8 8 oz. 509-HDS- 16 9 16 oz. U 509-HDS-128 128 oz. NIT 515-HDS- 8 8 oz. 515-HDS- 16 15 16 oz. 515-HDS-128 128 oz. 530-HDS- 8 8 oz. 530-HDS- 16 30 16 oz. 530-HDS-128 128 oz. 545-HDS- 8 8 oz. 545-HDS- 16 45 16 oz. 545-HDS-128 128 oz.

DIAMOND suspensions z Oil soluble

MONOCRYSTALLINE POLYCRYSTALLINE P

O PRODUCT NUMBER MICRON UNIT PRODUCT NUMBER MICRON UNIT L 5.5-MO*- 16 0.5 16 oz. 5.5-PO*- 16 0.5 16 oz. I S 501-MO*- 16 1 16 oz. 501-PO*- 16 1 16 oz. H 503-MO*- 16 3 16 oz. 503-PO*- 16 3 16 oz. I

N 506-MO*- 16 6 16 oz. 506-PO*- 16 6 16 oz.

G 509-MO*- 16 9 16 oz. 509-PO*- 16 9 16 oz. 515-MO*- 16 15 16 oz. 515-PO*- 16 15 16 oz. 530-MO*- 16 30 16 oz. 530-PO*- 16 30 16 oz. 545-MO*- 16 45 16 oz. 545-PO*- 16 45 16 oz. When ordering replace the "*" in product number by "M" for medium, "S" for standard, "H" for heavy NOTE : diamond concentration.

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44

Polishing cloths

Rough polishing is considered to be one of the crucial stages in the entire metallographic preparation sequence. The type of cloth and abrasive selected is critical. It is important to keep relief between the different constituents in the sample to a minimum.

The use of a napless cloth, such as nylon, cotton, silk, etc. will minimize the possibility of relief and take full advantage of the cutting edge of the abrasive. The type of cloth selected usually depends on the hardness of the material to polish. Napped cloths are usually used for final polishing. This type of cloth has long fibers and is compressible. The softer phases will have a higher rate of removal than the harder phases. The polishing cloths are available in several diameters in plain back or pressure sensitive adhesive backings.

Most of the polishing cloths offered in this catalogue are available in other disc diameters NOTE : than those listed in the above tables. They are also available as rolls, strips or sheets. Contact the order desk for prices.

Nylon ©

A synthetic napless cloth with a dense, controlled weave recommended for coarse diamond polishing. Also available with PSA back.

Produces and maintains flatness using diamond suspension. P O

PLAIN BACK PSA L I PRODUCT CLOTH WHEEL PRODUCT CLOTH WHEEL S

UNIT UNIT H NUMBER DIM. SIZE NUMBER DIM. SIZE I

605-10 254 mm. 8 " 10 606- 2.87 73 mm. 2 7/8 " 25 N

G 605-12 305 mm. 10 " 10 606- 8 203 mm. 8 " 10

605-14 356 mm. 12 " 10 606-10 254 mm. 10 " 10 606-12 305 mm. 12 " 10 606-52-70 1312 x1014 mm. 52" x 70" Each.

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45

Silk ©

A steam processed pure Japanese silk with a linear count of 125 threads per inch is recommended for rough diamond polishing. The weave pattern is more open than nylon. Very good in keeping edge

retention

PLAIN BACK PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

608-10 254 mm. 8 " 10 608-12 305 mm. 10 " 10 608-14 356 mm. 12 " 10

Alaska ©

Made of 100% acetate fibers woven to a satin finish. Recommended for use with diamond suspensions. Should not be used when stock

removal is required. (M: magnetic).

PLAIN BACK PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

609-10 254 mm. 8 " 10 609-12 305 mm. 10 " 10

609-14 356 mm. 12 " 10

609-M008 203 mm. 8 " 5 609-M010 254 mm. 10 " 5 609-M012 305 mm. 12 " 5

P O Canvas © L

I

S

H A 10-ounce of canvas duck is recommended for very rough I N polishing using Alumina 0xide or Silicon Carbide powders. It exhibits a G loosely woven pattern with numerous free ends.

PLAIN BACK

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 610-10 254 mm. 8 " 10 610-12 305 mm. 10 " 10

610-14 356 mm. 12 " 10

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46

Selvyt ©

Medium nap cotton cloth recommended for rough and final polishing with alumina.

PLAIN BACK PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

612-10 254 mm. 8 " 10 612-12 305 mm. 10 " 10

612-14 356 mm. 12 " 10

Kitten ©

A highly napped, all wool broadcloth recommended for final polishing. Its softness produces high quality surfaces with fine abrasives, but relief can develop. The weave pattern is similar to Red Felt. Also available with PSA back. PLAIN BACK PSA PRODUCT CLOTH WHEEL PRODUCT CLOTH WHEEL UNIT UNIT NUMBER DIM. SIZE NUMBER DIM. SIZE 615- 8 254 mm. 8 " 10 614-10 254 mm. 8 " 10 615-10 305 mm. 10 " 10 614-12 305 mm. 10 " 10 615-12 356 mm. 12 " 10 614-14 356 mm. 12 " 10

Cotlap ©

P O

L Cotton cloth with practically no nap. For use with diamond polishing compounds in the rough polishing stages. Can also be used with I S polishing Alumina. H

I N

G

PLAIN BACK

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 617-10 254 mm. 8 " 10 617-12 305 mm. 10 " 10 617-14 356 mm. 12 " 10

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

47

Velvet ©

A high nap synthetic cloth consisting of long, smooth vertical fibers. Recommended for final polishing of soft metals where its softness

helps produce deformation free, scratch free surfaces. Good for suspension and skid polishing. PLAIN BACK

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 618-10 254 mm. 8 " 10 618-12 305 mm. 10 " 10

618-14 356 mm. 12 " 10

Final Finish I ©

A soft synthetic long napped rayon cloth. Recommended for use with Colloidal silica, Alumina suspension and Diamond polishing compounds on soft metals. Also available with PSA back. (M: magnetic)

PLAIN BACK PSA PRODUCT CLOTH WHEEL PRODUCT CLOTH WHEEL UNIT UNIT NUMBER DIM. SIZE NUMBER DIM. SIZE 621- 2.87 73 mm. 2 7/8 " 25 621- 8 203 mm. 8 " 10

620-10 254 mm. 8 " 10 621-10 254 mm. 10 " 10 620-12 305 mm. 10 " 10 621-12 305 mm. 12 " 10 620-14 356 mm. 12 " 10 621-M008 203 mm. 8 " 5 621-M010 254 mm. 10 " 5 621-M012 305 mm. 12 " 5

Final Finish II © P

O

L

I A soft synthetic medium napped rayon cloth in which fibers are S

H bonded to woven cotton backing. Recommended for use with Colloidal

I silica, Alumina suspension and Diamond polishing compounds. N (M: magnetic). G

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 619-8 203 mm. 8 " 10 619-10 254 mm. 10 " 10 619-12 305 mm. 12 " 10 619-M008 203 mm. 8 " 5 619-M010 254 mm. 10 " 5 619-M012 305 mm. 12 " 5 ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

48

Imperial ©

A 20-mil rayon flock electrostatically coated onto a 3 mil polyester film. A soft short napped cloth. Recommended for final polishing of most materials using Colloidal Silica and Alumina suspension.. (M: Magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

631- 2.87 73 mm. 2 7/8 " 25 631- 8 203 mm. 8 " 10 631-10 254 mm. 10 " 10

631-12 305 mm. 12 " 10 631-M008 203 mm. 8 " 5 631-M010 254 mm. 10 " 5

631-M012 305 mm. 12 " 5

Dune ©

A hard woven material, rayon. Does not have the buffed surface of similar cloths. Recommended for high removal rate for most hard material. (M: Magnetic)

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

645- 8 203 mm. 8 " 10

645-10 254 mm. 10 " 10 645-12 305 mm. 12 " 10

645-M008 203 mm. 8 " 5

645-M010 254 mm. 10 " 5 P

645-M012 305 mm. 12 " 5 O

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

49

Red Felt ©

A tightly woven 100 % virgin wool colorfast fabric. The pile is plucked rather than sheared. Has increased wear over Billiard cloth. Recommended for general rough polishing for ferrous-based materials using Alumina. or Diamond abrasives. Also available with PSA back. (M: Magnetic). PLAIN BACK PSA PRODUCT CLOTH WHEEL PRODUCT CLOTH WHEEL UNIT UNIT NUMBER DIM. SIZE NUMBER DIM. SIZE 650-10 254 mm. 8 " 10 651- 2.87 73 mm. 2 7/8 " 25 650-12 305 mm. 10 " 10 651- 8 203 mm. 8 " 10

650-14 356 mm. 12 " 10 651-10 254 mm. 10 " 10 651-12 305 mm. 12 " 10 651-M008 203 mm. 8 " 5 651-M010 254 mm. 10 " 5 651-M012 305 mm. 12 " 5

Kiwi ©

An acrylic cloth. Recommended for general rough polishing for large sectional pieces using diamond abrasives. (M: Magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

653- 8 203 mm. 8 " 10 653-10 254 mm. 10 " 10 653-12 305 mm. 12 " 10

653-M008 203 mm. 8 " 5

653-M010 254 mm. 10 " 5

P 653-M012 305 mm. 12 " 5 O L I S H I

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50

Koala ©

An acrylic cloth. Recommended for general rough polishing for large sectional pieces using diamond abrasives. (M: Magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

654- 8 203 mm. 8 " 10 654-10 254 mm. 10 " 10 654-12 305 mm. 12 " 10

654-M008 203 mm. 8 " 5 654-M010 254 mm. 10 " 5 654-M012 305 mm. 12 " 5

Billiard ©

The finest quality 21 oz., 100 % virgin wool fabric with uniform sheared pile, is recommended for rough polishing with Alumina. Also available with PSA back. (M: Magnetic).

PLAIN BACK PSA PRODUCT CLOTH WHEEL PRODUCT CLOTH WHEEL UNIT UNIT NUMBER DIM. SIZE NUMBER DIM. SIZE 655-10 254 mm. 8 " 10 656- 8 203 mm. 8 " 10

655-12 305 mm. 10 " 10 656-10 254 mm. 10 " 10 655-14 356 mm. 12 " 10 656-12 305 mm. 12 " 10 656-M008 203 mm. 8 " 5

656-M010 254 mm. 10 " 5

656-M012 305 mm. 12 " 5

P

O Perforated Pellon © L I

S

H I

Hard non-woven perforated cloth. Recommended for rough N polishing of hard material. Maximizes removal rate while producing a G uniform flat finish.

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 659- 2.87 73 mm. 2 7/8 " 25 659- 8 203 mm. 8 " 10 659-10 254 mm. 10 " 10 659-12 305 mm. 12 " 10 ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

51

Pellon I ©

A chemo textile material. Has a high cutting rate when used with diamond polishing compound. Excellent edge and inclusion retention. (M: Magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

661- 2.87 73 mm. 2 7/8 " 25 661- 8 203 mm. 8 " 10 661-10 254 mm. 10 " 10

661-12 305 mm. 12 " 10

661-M008 203 mm. 8 " 5 661-M010 254 mm. 10 " 5

661-M012 305 mm. 12 " 5

Victor ©

A very dense synthetic silk cloth with no nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing most materials.

PSA

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 662- 2.87 73 mm. 2 7/8 " 25 662- 8 203 mm. 8 " 10

662-10 254 mm. 10 " 10 662-12 305 mm. 12 " 10

Technotron, MM414 © (white)

P O A natural silk cloth with practically no nap. For use with diamond L

I polishing abrasives in the rough and intermediate stages. Good for S polishing most materials. Excellent edge and inclusion retention. (M: H

I Magnetic). N

G PSA

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 663- 8 203 mm. 8 " 10 663-10 254 mm. 10 " 10 663-12 305 mm. 12 " 10 663-M008 203 mm. 8 " 5 663-M010 254 mm. 10 " 5 663-M012 305 mm. 12 " 5

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

52

Technotron, MM431 © (red)

A silk cloth with medium nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing medium to soft materials. (M: Magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 664- 8 203 mm. 8 " 10

664-10 254 mm. 10 " 10 664-12 305 mm. 12 " 10 664-M008 203 mm. 8 " 5

664-M010 254 mm. 10 " 5 664-M012 305 mm. 12 " 5

Technotron, MM421 © (gold)

An acetate silk cloth with medium nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing medium to soft materials. (M: Magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

665- 8 203 mm. 8 " 10 665-10 254 mm. 10 " 10 665-12 305 mm. 12 " 10

665-M008 203 mm. 8 " 5 665-M010 254 mm. 10 " 5 665-M012 305 mm. 12 " 5

Black star © P O L I Polymer with micro pores. Chemical-mechanical polishing. Final S polishing of aluminum, copper, titanium and stainless steel. Oxide H I suspensions. (M: magnetic). N

G

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

PCBS-008 203 mm. 8 " 10 PCBS-010 254 mm. 10 " 10 PCBS-012 305 mm. 12 " 10

PCBS-M008 203 mm. 8 " 5 PCBS-M010 254 mm. 10 " 5 PCBS-M012 305 mm. 12 " 5

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

53

Jay ©

Hard non-woven textile napless chemotextile cloth. Recommended for hard removal of hard material during the intermediate polishing stages. (M: magnetic).

PSA

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 667- 8 203 mm. 8 " 10 667-10 254 mm. 10 " 10

667-12 305 mm. 12 " 10 667-M008 203 mm. 8 " 5 667-M010 254 mm. 10 " 5

667-M012 305 mm. 12 " 5

Arctic ©

A synthetic silk cloth with no nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing

medium to hard materials. (M: magnetic)

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

669N- 2.87 73 mm. 2 7/8 " 25 669N- 8 203 mm. 8 " 10 669N-10 254 mm. 10 " 10

669N-12 305 mm. 12 " 10

669N-M008 203 mm. 8 " 5 669N-M010 254 mm. 10 " 5

669N-M012 305 mm. 12 " 5

P O L Cameo discs © (gold) I

S H I N For use with diamond polishing abrasives in the rough and

G intermediate stages. Good for polishing soft and non-ferrous materials.

The diamond suspension to be used is between 3 to 6 microns) PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT 480-200 200 mm. 8 " 1 480-250 250 mm. 10 " 1 480-300 300 mm. 12 " 1

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

54

Cameo discs © (silver)

For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing medium to very hard materials. The diamond suspension to be used is between 6 to 15 microns).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

490-200 200 mm. 8 " 1 480-250 250 mm. 10 " 1 490-300 300 mm. 12 " 1

Polaris ©

Non-woven cloth to be used during the intermediate polishing stages for most materials including ferrous and non-ferrous metals and ceramics. Provides superior edge retention. The proposed stages are the following 9, 6, 3 and 1 micron diamond pastes and suspensions. (M: magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

PCPO-008 203 mm. 8 " 10

PCPO-010 254 mm. 10 " 10 PCPO-012 305 mm. 12 " 10 PCPO-M008 203 mm. 8 " 5

PCPO-M010 254 mm. 10 " 5 PCPO-M012 305 mm. 12 " 5

Adara ©

Adara is a woven synthetic cloth. It is to be used for final surfacing P of ferrous, non-ferrous and electronic materials. The cloth is flat and O durable. It can be used with the diamond products: 9, 6, 3 and 1 micron L I diamond suspensions. (M: magnetic). S

H

PSA I N PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT G PCAD-008 203 mm. 8 " 10 PCAD-010 254 mm. 10 " 10 PCAD-012 305 mm. 12 " 10

PCAD-M008 203 mm. 8 " 5 PCAD-M010 254 mm. 10 " 5 PCAD-M012 305 mm. 12 " 5

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

55

Neptune ©

Neptune is a general purpose cloth. It can be used with 15, 9, 6, 3 and1 micron diamond products. The cloth is very resistant and gives an

excellent flatness. (M: magnetic).

PSA

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT PCNE-200 200 mm. 8 " 5 PCNE-250 250 mm. 10 " 5

PCNE-300 300 mm. 12 " 5 PCNE-M200 200 mm. 8 " 5 PCNE-M250 250 mm. 10 " 5

PCNE-M300 300 mm. 12 " 5

Arrakis ©

Arrakis is high nap cloth. The cloth is to be used for non-ferrous final polishing and for most ceramics and where moderately soft polishing action is required. The range diamond products are 3 – 0.02 microns. (M: magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

PCAR-008 203 mm. 8 " 10 PCAR-010 254 mm. 10 " 10 PCAR-012 305 mm. 12 " 10

PCAR-M008 203 mm. 8 " 5 PCAR-M010 254 mm. 10 " 5 PCAR-M012 305 mm. 12 " 5

P Capella © O

L I S Capella is a nylon cloth. It can be used for most materials, especially H

I for metals. The diamond products to be applied are the following 15, 9, 6, N 3 microns diamond paste and suspension. (M: magnetic).

G

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT PCCA-008 203 mm. 8 " 10 PCCA-010 254 mm. 10 " 10 PCCA-012 305 mm. 12 " 10 PCCA-M008 203 mm. 8 " 5 PCCA-M010 254 mm. 10 " 5 PCCA-M012 305 mm. 12 " 5 ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

56

Alcor ©

Alcor is a rugged, tightly woven cloth. It is polishing cloth for high stock removal with a nice flatness. Alcor is very efficient and reduces the overall polishing time. The recommended diamond steps are the following 15, 9, 6 microns diamond. (M: magnetic).

PSA PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT

PCAL-008 203 mm. 8 " 10 PCAL-010 254 mm. 10 " 10 PCAL-012 305 mm. 12 " 10

PCAL-M008 203 mm. 8 " 5 PCAL-M010 254 mm. 10 " 5 PCAL-M012 305 mm. 12 " 5

Arcturus ©

Arcturus is a Short nap cloth. The recommended applications are polymers (plastics), lead/tin solders, electronic and certain type glass. The products to be applied to the cloth are the 1 micron paste or suspension, all types of oxide solutions. (M: magnetic). PSA

PRODUCT NUMBER CLOTH DIM. WHEEL SIZE UNIT PCAU-008 203 mm. 8 " 10

PCAU-010 254 mm. 10 " 10

PCAU-012 305 mm. 12 " 10 PCAU-M008 203 mm. 8 " 5

PCAU-M010 254 mm. 10 " 5

PCAU-M012 305 mm. 12 " 5

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

57

Field metallography is a non destructive inspection technique that is helpful in determining the microstructural of the area of work.. The procedure is done out in the field without removal of the sample. Field metallography begins with the very rough grinding of the selected area, usually with a 60 grit abrasive. Thick scale and rust must be removed over an area larger than

the ultimate spot. Each area worked should be smaller than that worked in the previous step. This reduces the opportunity of dragging large particles across the prepared area. After rough grinding, there is a sequence The use of an etchant after of fine grinding steps. polishing is often required to bring out the relevant m icrostructure.

Analysis and documentation are the final steps in field metallography. This can be achieved with either the Provil novo method or the cellulose acetate tape. The equipment used in field metallography is very diverse. For rough grinding, right angle grinders or portable belt sanders are popular. Fine grinding and polishing can be accomplished with variable speed drills or “Dremel” tools.

REPLICA Tape

Cellulose acetate is one of the products that are used to perform a replica of a structure.

PRODUCT NUMBER DESCRIPTION UNIT

290-1 Clear, 1 MIL, 1 inch x 25 feet roll. 1 290-5 Clear, 5 MIL, 1 inch x 25 feet roll. 1

F I

E

L REPLICA Gun & accessories D

M

E The Provil novo can be used to replicate surfaces with a precision

T that deviations are kept lower than 0.1 micron. Due to its excellent A resilience Provil novo makes it possible to take impressions in difficult L

L areas.

O PRODUCT NUMBER DESCRIPTION UNIT G 280-GUN Dispensing Gun for Provil NovoLight C.D. 1 R

A 280-MIX 24 Mixing Cannula Provil NovoLight C.D. 1

P 280-TIP 48 Tips for dispensing Provil NovoLight 1

H 280-CART Provil Novo Light C.D. ( 100 ml ). 1

Y

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

58

PSA Disc holder

The disc holder is one of the tools that are used in sample preparation. It is used from rough grinding to final polishing.

PRODUCT NUMBER DESCRIPTION UNIT

441-0.125 1 inch diameter holder with 1/8 in. shaft. 1

441-0.25 1 inch diameter holder with 1/4 in. shaft. 1

441-2 2 inch diameter holder with 1/4 in. shaft. 1

ABRASIVE discs

Silicon Carbide

Diameter: 1.00 inch ( 25 mm ) z PSA PRODUCT NUMBER GRIT UNIT 441- 60 60 100 441-120 120 100 441-180 180 100 441-240 240 100 441-320 320 100 441-400 400 100 441-600 600 100 441-800 800 100 441-1200 1200 100

Diameter: 1.25 inch ( 32 mm ) z PSA Diameter: 2.0 inch ( 51 mm ) z PSA

PRODUCT NUMBER GRIT UNIT PRODUCT NUMBER GRIT UNIT F

443- 60 60 100 444- 60 60 100 I E

443-120 120 100 444-120 120 100 L 443-180 180 100 444-180 180 100 D

443-240 240 100 444-240 240 100 M E

443-320 320 100 444-320 320 100 T

443-400 400 100 444-400 400 100 A L

443-600 600 100 444-600 600 100 L

443-800 800 100 444-800 800 100 O G 443-1200 1200 100 444-1200 1200 100 R

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

59

POLISHING cloths

For rough to final polishing.

Diameter: 1.00 inch ( 25 mm ) z PSA PRODUCT NUMBER TYPE UNIT 606-1 Nylon 25 615-1 Kitten 25 621-1 Final Finish I 25 619-1 Final Finish II 25 631-1 Imperial 25 651-1 Red Felt 25 661-1 Pellon I 25 663-1 Technotron 10

Diameter: 1.25 inch ( 32 mm ) z PSA Diameter: 2.0 inch ( 51 mm ) z PSA PRODUCT NUMBER TYPE UNIT PRODUCT NUMBER TYPE UNIT 606-32 Nylon 25 606-2 Nylon 25 615-32 Kitten 25 615-2 Kitten 25 621-32 Final Finish I 25 621-2 Final Finish I 25 619-32 Final Finish II 25 619-2 Final Finish II 25 631-32 Imperial 25 631-2 Imperial 25 651-32 Red Felt 25 651-2 Red Felt 25 661-32 Pellon I 25 661-2 Pellon I 25 663-32 Technotron 10 663-2 Technotron 10

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

60

Hardness testing is a valuable and widely used mechanical test for evaluating properties of a metal. One of the purposes of hardness testing is to determine the suitability of the material. The hardness of a material is considered the resistance to permanent indentation. The indenter is pressed onto the surface of the metal to be tested under a specific weight load for a definite time

interval. The measurement is made by the size or the depth of the indentation.

INDENTERS Diamonds z Balls

PRODUCT NUMBER DESCRIPTION SCALE

Diam-C Diamond. "C" Diam-A Diamond. "A" 900-Ball- 1/16 Ball Penetrator. 1/16" 900-Ball- 1/8 Ball Penetrator. 1/8" 900-Ball- 1/4 Ball Penetrator. 1/4" 900-Ball- 1/2 Ball Penetrator. 1/2"

Ball- 1/16 Balls (6/set). 1/16"

Ball- 1/8 Balls (6/set). 1/8" Ball- 1/4 Balls (6/set). 1/4" Ball- 1/2 Balls (6/set). 1/2" Specify if you would like a steel or carbide ball.

TEST Blocks

If a hardness tester is used continually, the instrument should be tested against a test block. This will give a good indication if the instrument is out of calibration or if the indenter has been damaged.

PRODUCT NUMBER SCALE RANGE PRODUCT NUMBER SCALE RANGE

HRA90 HRA 89-92 HR15N-L HR15N Low H A HRA80 HRA 79-82 HR15N-M HR15N Medium R HRA70 HRA 69-72 HR15N-H HR15N High D N

HRB92 HRB 90-95 HR30N-L HR30N Low E

S HRB85 HRB 85-90 HR30N-M HR30N Medium S

HRB60 HRB 60-62 HR30N-H HR30N High A

HRB50 HRB 40-59 HR15T-L HR15T Low C C HRC60 HRC 60-65 HR15T-M HR15T Medium E

S

HRC40 HRC 40-46 HR15T-H HR15T High S

HRC30 HRC 30-40 HR30T-L HR30T Low O R

HRC20 HRC 20-30 HR30T-M HR30T Medium I E

HR30T-H HR30T High S

ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

61

MICRO HARDNESS z TEST Blocks

PRODUCT NUMBER SCALE PRODUCT NUMBER SCALE

100HV Vickers 100HK Knoop 200HV Vickers 200HK Knoop

300HV Vickers 300HK Knoop 400HV Vickers 400HK Knoop

500HV Vickers 500HK Knoop 600HV Vickers 600HK Knoop

700HV Vickers 700HK Knoop 800HV Vickers 800HK Knoop

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ANAMET Division DRP Ventures Inc. • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected]

62

SECTIONING PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS • Insure coolant is flowing evenly on both sides. • Chisel effect. • Rigidly clamp specimen. • Loose specimen clamping. • Reduce applied cutting pressure. Frequent wheel breakage. • Excessive initial force applied. • Insert blotters. • Missing blotters. • Clean flange of surface corrosion.

• Select harder wheel. Short wheel life. • Wheel wearing down too fast. • Reduce applied cutting pressure. • Reduce coolant rate. Wheel not cutting. • Slow wheel breakdown. • Choose softer wheel. • Use swaying stroke. • Increase coolant rate. Burning of sample. • Sample overheating. • Reduce applied cutting pressure. • Select softer wheel. • Curved cut. Reduce applied cutting pressure. • Excessive force applied. • Non uniform wheel wear. Clean hoses from cutting debris. • Flow of coolant not uniform. • Motor stalling. Decrease sample size. • Sample being cut is too large.

COMPRESSION MOUNTING PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS • Poor adhesion to sample surface. • Decrease molding temperature. Shrinkage. • Cool mount before ejecting sample. • Preheat powders. • Powders absorbed moisture. • Release pressure for a moment during flow stage. • Entrapped gases during molding. • Reduce size of specimen. Mold cracking. • Sample too large for mold area. • Clearance between sample and mold should be approx. 1/8". • Samples have sharp corners. Reduce specimen size. • High internal stress due to rapid cooling. • Allow mounts to cool more slowly. Top die damaged. • Not enough mounting powder added. • Add sufficient mounting powder. • Not enough applied pressure. • Increase pressure. Mold blistering. • Curing time is insufficient. • Increase curing time. Mounts sticking to mold • Mold temperature too high. • Reduce molding temperature. cylinder. • Apply releasing agent. Staining and dull surfaces. • Mold temperature too high. • Reduce molding temperature. Phenolic dye leaching out when • Mounting temperature is too low. • Increase mounting temperature. rinsing with alcohol. • Molding temperature too low. • Vary pressure applied. Adjust if necessary. Unfused mount. • Insufficient curing time. • Lengthen curing time. • Mounting temperature did not reach • Verify temperature. Adjust if necessary. Cotton ball effect. maximum temperature. • Increase curing time.

AMBIANT MOUNTING PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS • • Air entrapment. Agitation of blend between resin and Gently blend the resin and hardener. Alternative is to use hardener is too rapid. pressure vessel or vacuum system. • The proportion of resin and hardener is • The reaction between the resin and hardener is too incorrect. exothermic. Mold cracking. • Insuffisant air cure. • Measure accurate proportions of resin and hardener. • Oven curing temperature is too high. • Incorrect proportion of resin and • Increase hardener proportion to resin ratio. Mounts are soft. hardener was used. • Homogenize more thoroughly the mixture of resin and • Poor mix between resin and hardener. hardener. Mounts sticking to mold. • Mold temperature is too high. • Decrease the volume of hardener. • Incorrect proportion of resin and • Measure accurate proportions of resin and hardener. Staining and dull surfaces. hardener. • Seal hardener container. • Oxidized hardener. • Incorrect proportion of resin and • Measure accurate proportions of resin and hardener. hardener. Top of mounts sticky. • Homogenize more thoroughly the mixture of resin and • Poor mix between resin and hardener. hardener.

• Not using the appropriate medium for • Clean samples thoroughly before mounting sample. mounting specimen. • Poor adhesion between resin Use mounting medium that has good adhesion and no • and specimen. Samples were not cleaned prior to shrinkage. mounting sample • Mounting shrinkage.

GRINDING and POLISHING PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS • Sharp abrasive particles released from the • Repeat step until all scratch lines are uniform. material being used to grind or polish. • Increase the preparation time for the current step. (Not the • Contamination of the previous steps in pressure) grinding or polishing. • Scratches. Verify the cutting edge of the abrasive being used is effective. If necessary change. • Change polishing cloth. Use a more thorough technique in cleaning between steps. • Clean samples thoroughly in between each step. • Surface of specimen not being cut. • Increase quantity of applied lubricant. • pH of alumina suspension is too high. • Use a less napped cloth. Smearing/Buffing. • Use a coarser grain particle. • Decrease the pH of alumina suspension. Staining. • pH of alumina suspension is alkaline • Neutralize pH of alumina suspension. • Insufficient steps between grain sizes. • Increase grain size steps. • Type of polishing cloth used. • Use a nap less polishing cloth. • Polishing time is too long or to short. • Decrease the polishing time. Pull outs. • Excessive use of lubricant. • Possibly depending on the application, may have to increase the polishing time. • Reduce quantity of lubricant used. • Moisten cloth with lubricant prior to applying diamond abrasive. • Samples were not mounted. • Mount the samples. • Incorrect mounting medium was used. • Use mounting medium that has good adhesion. Rounding of the edges. • Polishing times were too long. • Keep polishing time to minimum. • Excess pressure applied to specimen. • Use shorter and tighter weaved polishing cloth. • Type of polishing cloth used.

GRINDING and POLISHING PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS • From cutting the specimen. • Use appropriate cut-off wheel. • Clamping of the sample. • Use protective layer between sample and clamp from cut-off • Wrong mounting medium used. equipment. Cracks. • Shrinkage. • Use cold mounting system with the aid of a vacuum system or pressure vessel. • Use mounting medium that has the least shrinkage properties. • Worn out abrasive. • Change abrasive discs more often. Alternative, use diamond • discs. Porosity. Type of polishing cloth used. • Type of mounting medium. • Use a shorter nap polishing cloth. • With cold resin, use vacuum or pressure vessel systems. • Excess pressure applied to specimen. • Reduce pressure applied to specimen. • Type of polishing cloth used. • Use a shorter nap cloth. Embedded grinding. • Excessive use of polishing abrasive. • Decrease the amount of polishing Grinding, especially for • Lubricant has low viscosity. soft metals. • Use a higher viscosity lubricant. • Too much pressure. • Reduce pressure applied. • Too much speed. • Reduce speed. Comet tails. • Over polishing on worn grinding cloths. • Change grinding cloth more frequently. • Use of same orientation during all • Change orientation of the sample for every step. polishing steps. • Sharp abrasive particles from the material • Repeat step until all scratch lines are uniform. being used to grind or polish. • Increase the preparation time for the current step. (Not the • Contamination of the previous steps in pressure). Scratch lines are long and dull. grinding or polishing. • Verify the cutting edge of the abrasive being used is effective. • Change polishing cloth. Use a more thorough cleaning technique between steps. • Clean samples thoroughly in between each step.

GRAIN SIZE COMPARISON CHART FEPA AVERAGE FEPA AVERAGE CAMI CAMI EUROPEAN PARTICLE SIZE EUROPEAN PARTICLE SIZE USA USA (P-GRADE) IN MICRONS (P-GRADE) IN MICRONS *1200 P4000 5 * * 50 800 P2400 10 * P280 52.5 * P1200 15.3 240 * 53.5 600 * 16 * * 55 * P1000 18.3 * P240 58.5 500 * 19.7 * * 60 * * 20 * P220 65 * P800 21.8 220 * 66 400 * 23.6 180 P180 78 * * 25 150 * 93 * P600 25.75 * P150 97 360 * 28.8 120 * 116 * * 30 * P120 127 * P500 30.2 100 * 141 * P400 35 * P100 156 320 * 36 80 * 192 * * 40 * P80 197 * P360 40.5 * P60 260 280 * 44 60 * 268 * * 45 * P50 326 * P320 46.2 50 * 351

VOLUME

U.S. U.S. U.S. FLUID OZ. LITER MILLILITER FROM / TO PINT QUART

U.S. FLUID OZ. x 1 x 0.0625 x 0.031251 x 0.0296 x 296 U.S. PINT x 16 x 1 x 0.5 x 0.4732 x 473.2 U.S. QUART x 32 x 2 x 1 x 0.9463 x 946.3 LITER x 33.815 x 2.1134 x 1.0567 x 1 x 1000 MILLILITER x 0.0338 x 0.00211 x 0.00106 x 0.001 x 1

GENERAL CONVERSIONS 1 inch = 25.4 mm = 2.54 cm 1oz. = 28 grs

1 mm = 0.01 cm = 0.039 inch 1 g = 0.035 oz.

1 lb. = 0.45 kg = 454 grs 1 oz. = 29.6 ml. 1 kg = 1000 grs = 2.2 lbs. 1N = 0.22480894 lb.

68 A Blocks, Hardness 61 Diamond Extenders 40 Alcohol 40 Abrasive belts 24 Oil 40 Abrasive cut-off wheels 1 C Water 40 Abrasive discs 27 Diamond Discs 32 Abrasive rolls 25 Cloths, Polishing 45 Metal Bond 32 Abrasive sheets 26 Adara 55 Resin Bond 32 Abrasive strips 25 Alaska 46 Diamond Polishing 41 Accessories, Mounting 21 Alcor 57 Diamond Paste 41 Antistick powder 22 Arctic 54 Diamond Suspension 42 Cleaning solutions 22 Arcturus 57 Diamond spot discs 33 Clips,Sample 23 Arrakis 56 Diamond, Lacquer 22 Billiard 51 wafering Blades 10 Mold Cups, Plastic 21 Black Star 53 Discs Abrasives 27 Mold Cups, Cameo 54 Silicon Carbide 27 silicon Rubber 21 Canvas 46 Aluminum Oxide 29 Mold Release 22 Capella 56 Zirconium Oxide 29 Paper Cups 22 Cotlap 47 Disk holder 59 Plastic Covers 21 Dune 49 Double-Sided Adhesive 30 Spray Adhesive 22 Final Finish I 48 Dressing sticks 12 Stirring Sticks 22 Final Finish II 48 Dune 49 Accessories, Sectioning 12 Imperial 49 Dressing Stick 12 Jay 54 Cutting Oil 12 Kitten 47 E Rust Inhibitor 12 Kiwi 50 Acrylic systems 17 Koala 51 Epoxy powders 15 Technovit 4004 17 Neptune 56 Epoxy Systems 17 Technovit 4006 18 Nylon 45 Extenders 40 Technovit 4071 18 Pellon I 52 Alcohol 40 Technovit 5000 18 Perforated Pellon 51 Oil 40 Technovit 5071 19 Polaris 55 Water 40 Formula 1 19 Red Felt 50 Adara 55 Selvyt 47 Adhesive, Double-Sided 30 Silk 46 F Alaska 46 Technotron, MM 414 52 Alcor 57 Technotron, MM 431 53 Field Metallography 58 Alumina powder 35 Technotron, MM 421 53 Abrasive Discs 59 Alumina suspension 36 Velvet 48 Disc Holder 59 Aluminum oxide powder 38 Victor 52 Polishing Cloths 60 Ambient mounting 16 Cerium suspension 36 Replica gun 58 Antistick, Cleaning solutions 22 Replicating Tape 58 stearable powder 22 Clips 23 Final Finish I 48 Arcturus 57 Clings, plastic 30 Final Finish II 48 Arrakis 56 Colloidal, Arctic 54 silica suspension 36 Colloidal, G alumina suspension 36 B Compression mounting 13 Grain Comparison Table 69 Coolant 12 Grinding 24 Belts 24 Cubic boron nitrite wheel 11 Grinding Diamond Discs 32 Aluminum Oxide 24 Cut-off wheels 1 Metal Bond 32 Silicon Carbide 24 Cutting solutions 12 Resin Bond 32 Zirconia Alumina 24 Cutting oil 12 Grinding Troubleshooting 66 Zirconia Oxide 24 Billiard 51 Black Hole 31 D Black Star 53 Blades Diallyl phtalate powders 15 Aluminum Oxide, Diamond pastes 41 Diamond 9 Diamond Cut-Off Wheels 9 Silicon Carbide, Diamond discs 32 Wafering 10

H Plastic Covers 21 Polishing pad base plate 31 Spray Adhesive 21 Polishing Suspensions 36 Hardness accessories 61 Stirring Sticks 21 Alumina 36 Indenters 61 Cerium 36 Test blocks 61 Colloidal Silica 36 Blocks 61 N Colloidal Alumina 37 Micro hardness 62 Diamond 40 Hardness Blocks 61 Neptune 56 Stardust 37 High purity alumina, Nylon 45 Polishing, powder 35 troubleshooting 66 High purity alumina, Polyester system 20 suspension 26 O Technovit 4000 20 Holder Discs 59 Technovit 4002 20 Powders abrasives P Aluminum Oxide 38 I Silicon Carbide 39 Paper cups 22 Powders Mounting 13 Imperial 49 Phenolic powders 14 Thermoplastic 14 Indenters, Hardness 61 Phenolic preforms 14 Thermosetting 14 Plastic clings 30 Powders Polishing 35 Plastic covers 21 Aluminum Oxide 38 J Plastic mounting cups 21 PSA disc holder 59 Polishing 35 Jay 54 Polishing Cloths 45 Adara 55 R Alaska 46 K Alcor 57 Red Felt 50 Arctic 54 Release, Mold 22 Kitten 47 Arcturus 57 Release, Spray mold 22 Kiwi 50 Arrakis 56 Release, Wax powder 22 Koala 51 Billiard 51 Replica tape 58 Black Star 53 Rolls, abrasives 25 Cameo 54 Rust Inhibitor 12 L Canvas 46 Capella 56 Lacquer 22 Cotlap 47 S Lubricants, Cutting 12 Dune 49 Rust Inhibitor 12 Final Finish I 48 Sample clips 23 Cutting Oil 12 Final Finish II 48 Sectioning 1 Lubricants, Diamond 40 Imperial 49 Sectioning, accessories 12 Alcohol 40 Jay 54 Dressing Stick 12 Oil 40 Kitten 47 Cutting Oil 12 Water 40 Kiwi 50 Rust Inhibitor 12 Koala 51 Sectioning, Neptune 56 troubleshooting 63 M Nylon 45 Selvyt 47 Pellon I 52 Silicon carbide powder 39 Magnetic Discs Support 31 Perforated Pellon 51 Silicon rubber molds 21 Magnetic foil 31 Polaris 55 Specimen lacquer spray 22 Magnetic Rubber Discs 31 Red Felt 50 Spray adhesive 22 Micro hardness 62 Selvyt 47 Spray mold release 22 Mounting Accessories 21 Silk 46 Stardust 37 Antistick powder 22 Technotron, MM 414 52 Stearable powder 22 Cleaning solutions 22 Technotron, MM 431 53 Stirring sticks 22 Clips,Sample 23 Technotron, MM 421 53 Supernova 31 Lacquer 22 Velvet 48 Mold Cups, Plastic 21 Victor 52 Mold Cups, Si.Rubber 21 Polishing Diamond 41 Mold Release 22 Diamond Paste 41 Paper Cups 22 Diamond Suspension 42

S (suite) W

Suspensions 36 Wafering Blades 10 Alumina 36 Wax powder, release 22 Cerium 36 Wheels, Colloidal Silica 36 cubic boron nitride 11 Colloidal Alumina 37 Wheels, Diamond Cut-Off 9 Diamond 40 Stardust 37 Systems 17 Epoxy 17 Technovit 4000 19 Technovit 4002 20 Technovit 4004 17 Technovit 4006 18 Technovit 4071 18 Technovit 5000 18 Technovit 5071 19 Formula 1 19

T

Table Conversion 69 Table, Grain Comparison 69 Tape Replicate 58 Technotron, MM414 52 Technotron, MM421 53 Technotron, MM431 53 Technovit 4000 20 Technovit 4002 20 Technovit 4004 17 Technovit 4006 18 Technovit 4071 18 Technovit 5000 18 Technovit 5071 19 Test blocks 61 Thermoplastic Powders 15 Thermosetting Powders Diallyl Phthalate 15 Epoxy 15 Phenolic 14 Preforms 14 Troubleshooting Sectioning 63 Mounting 64 Grinding 66 Polishing 66

U

V

Velvet 48 Victor 52