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Metallography – a Powerful Instrument for Material Characterisation, Material Development and Failure Analysis
771 Microsc. Microanal. 21 (Suppl 3), 2015 doi:10.1017/S1431927615004651 Paper No. 0386 © Microscopy Society of America 2015 Metallography – A Powerful Instrument for Material Characterisation, Material Development and Failure Analysis Michael Panzenböck1, Francisca Mendez-Martin1, Boryana Rashkova1, Patric Schütz1 1. Department of Physical Metallurgy and Materials Testing, Montanuniversität Leoben, Austria A. Widmanstätten (1754-1849) was one of the first scientists who developed techniques for studying the microstructure of meteorites by grinding and etching them with nitric acid. Also H.C. Sorby (1826- 1908) used such methods for microstructural investigations of minerals and rocks to identify their origin, as well as to examine steels and meteorites. Other famous and nowadays well known researchers such as R. Hadfield (1858—1940), A. Martens (1850-1914), E.C. Bains (1891-1971), K.H. Ledebur (1837- 1906), and H. Brearley (1871-1948) further developed these basic methods to get more information about the microstructure, especially in case of steels. Many microstructural parts or phases of the Fe- Fe3C phase diagram are called in honour of these scientists, e.g., “Widmanstätten ferrite”, “Sorbite”, “Bainite”, “Martensite”, or in case of cast iron “Ledeburite”. Without doubt, a material’s microstructure is decisive, because it is the arrangement, size and distribution of different phases which is responsible for the mechanical properties such as strength, ductility and toughness. In order to develop high-performance materials for existing and new applications it is necessary to establish a basic understanding of the material behaviour or its response under service loads. In addition to the standard methods such as light microscopy (LM), scanning electron microscopy (SEM), focused ion beam (FIB), also high-resolution methods (transmission electron microscopy (TEM), atom probe tomography (APT)) have been developed over the last three decades. -
SOFFA, William Anthony, 1939- a FIELD-ION MICROSCOPY STUDY of SOME TUNGSTEN-RHENIUM and MOLYBDENUM- RHENIUM ALLOYS
This dissertation has been microfilmed exactly as received 67-10,926 SOFFA, William Anthony, 1939- A FIELD-ION MICROSCOPY STUDY OF SOME TUNGSTEN-RHENIUM AND MOLYBDENUM- RHENIUM ALLOYS. The Ohio State University, Ph.D., 1967 Engineering, metallurgy University Microfilms, Inc., Ann Arbor, Michigan All Rights Reserved A FIELD-ION MICROSCOPY STUDY OF SOME TUNGSTEN-RHENIUM AND MOLYBDENUM-RHENIUM ALLOYS DISSERTATION Presented in Partial Fulfillment of the Requirements for the Decree Doctor of Philosophy in the Graduate School of The Ohio State University By William Anthony Soffa, 13.S. , M.S. * # # # The Ohio State University 1967 Approved by / ..Adviser/] Department of Metallurgical Engineering To my Wife and Daughter ACKNOWLEDGMENTS The author is grateful for the continued encouragement and guidance of Professor K. L. Moazed during the course of this work. The author also gratefully acknowledges the many faceted contribution and inspiration of Professor J. P. Hirth throughout his undergraduate and graduate studies. ii VITA June 1, 1939 Born - Pittsburgh, Pennsylvania 1961 .... B.S., Carnegie Institute of Technology, Pittsburgh, Pennsylvania 1961-1963 . Graduate Assistant, Department of Materials Engineering, Rensselaer Polytechnic Institute, Troy, New York 1963 . M.S., Rensselaer Polytechnic Institute, Troy, New York 1963-1967 . Research Fellow, The Department of Metallurgical Engineering, The Ohio State University, Columbus, Ohio FIELDS OF STUDY Major Field: Physical Metallurgy Studies in Physical Metallurgy. Professors K. L. Moazed, Gordon W. Powell and J. W. Spretnak Studies in Mechanical Metallurgy. Professor J. W. Spretnak Studies in Dislocation Theory. Professor J. P. Hirth Studies in Thermodynamics and Kinetics. Professors R. A. Rapp and R. Speiser Studies in Corrosion and Oxidation. -
Met-Manual-2B.Pdf
1 2 METALLOGRAPHIC HANDBOOK Donald C. Zipperian, Ph.D. Chief Technical Officier PACE Technologies Tucson, Arizona USA Copyright 2011 by PACE Technologies, USA No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of the copyright owner. First printing, 2011 3 Great care is taken in the compilation and production of this book, but it should be made clear that NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE GIVEN IN CONNECTION WITH THIS PUBLICATION. Although this information is believed to be accurate by PACE Technologies, PACE Technologies cannot guarantee that favorable results will be obtained from the use of this publication alone. This publication is intended for use by persons having technical skill, at their sole discretion and risk. Since the conditions of product or material use are outside of PACE Technologies control, PACE Technologies assumes no liability or obligation in connection with any use of this information. No claim of any kind, whether as to products or information in this publication, and whether or not based on negligence, shall be greater in amount than the purchase price of this product or publication in respect of which damages are claimed. THE REMEDY HEREBY PROVIDED SHALL BE THE EXCLUSIVE AND SOLE REMEDY OR BUYER, AND IN NO EVENT SHALL EITHER PARTY BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER OR NOT CAUSED BY OR RESULTING FROM THE NEGLIGENCE OF SUCH PARTY. -
Metallographic Preparation 2009
Inc. DRP Ventures Division METALLOGRAPHIC PREPARATION 2009 y Copyright DRP Ventures Inc. 2007 2008 Division DRP Ventures Inc. # We would like to welcome the opportunity to introduce our latest catalogue. It provides an increasing range of quality products in abrasive cutting, mounting, grinding and polishing. ANAMET Sales and Technical Services are supported by competent and motivated personnel who continue to make every effort to earn and maintain your trust. They are committed to serving their customers by providing sample preparation supplies and offering assistance in improving their metallographic procedures. Over the years, ANAMET has been meeting the requirements of many industries such as aerospace, automotive, ceramics, composites disk drives, electro-optical materials, electronics, geological services, metal converters, metal powders, foundries, mineralogy, optics, plastics, primary and secondary metals, printed circuits, pulp industry, semiconductor substrates, tolls, mold and die finishing, educational institutions and nanotechnology. We thank you for being at the heart of our commitment and look forward to a continued relationship. Our dedication for excellence begins with our commitment in providing you with only the very best. Sincerely, Diane R. Pilley , B.Sc. ANAMET Division DRP Ventures Inc. 655 Jean-Paul Vincent, Suite 9, Longueuil, Qc, Canada J4G 1R3 • Tel: 450.646.1290 • Fax: 450.646.4309 • E-mail: [email protected] • Website: www.anamet.com Î ORDERING INFORMATION ON THE NEXT PAGE Í SECTIONING Abrasive Cut-Off Wheels. 1 Small Abrasive Cut-Off Wheels. 8 Diamond Cut-Off Wheels. 9 Wafering Diamond Wheels. 10 Cubic Boron Nitride. 11 Sectioning Accessories. 12 MOUNTING Compression Mounting. 13 Ambient Mounting. 16 Castable Mounting Accessories. -
Metallographic Sample Preparation Techniques
Materials Characterization 1ecliniques-Principle s and Applications Eds : G. Sridliar; S. Ghosh Chowdhurv & N. G. Goswanri NML. Janislredpur-83100711999) pp. 163-176 Metallographic Sample Preparation Techniques SAMAR DAS National Metallurgical Laboratory, Jamshedpur-831007 E-mail : [email protected] ABS'T'RACT Microstructure plays an important role in controlling the properties in metals and allcrvs. Hence i nicrostructu•al study called metallographv has been extensively used for materials selection, failure investigation and materials development. The microstructure of metals are com- monly observed under optical and/or electron microscopes, though other types of microscopes have been developed for specific uses. For any microscopic observation, the preparation of proper sample, which reveals the true microstructure is of prima ti, importance. Numerous and diverse techniques have been developed not only to suit the ma- terial but also for the type of microscope to be used. The techniques also vary with the details to be observed. It is difficult to prepare a comprehensive survey of the techniques developed and practised to- day. An attempt has been made here, to briefly discuss the most corn- monly used specimen preparation techniques for optical, scanning electron and transmission electron microscopy together with their merits and demerits. Any specimen preparation method involves several steps. Proper care in each step is essential to avoid difficulty in the subse- quent steps and to reveal the true microstructure. The choice of a technique depends mainly on the materials, the detail required to be observed and the type of microscope to be used. INTRODUCTION The study of microstructural details of metals and alloys is termed as metal- lography.z The microstructure of steel was first observed by H.C. -
Metallographic Etching
Metallographic Etching 2nd Edition By Günter Petzow In collaboration with Veronika Carle Translated by Uta Harnisch Techniques for Metallography Ceramography Plastography Contents Preface to the German Edition . VIII Preface . IX Introduction . 1 1 Metallography . 7 1.1 Preparation of Metallographic Specimens . 7 1.2 Specimen Sectioning . 8 1.3 Mounting. 11 1.3.1 Clamping . 12 1.3.2 Embedding . 13 1.3.3 Special Mounting Techniques . 15 1.4 Identification (Marking). 18 1.5 Grinding and Polishing . 18 1.5.1 Mechanical Grinding and Polishing . 19 1.5.2 Microtome Cutting and Ultramilling . 29 1.5.3 Electrolytic Grinding and Polishing . 30 1.5.4 Chemical Polishing . 34 1.5.5 Combined Polishing Methods . 34 1.5.6 Evaluation of Polishing Methods . 36 1.6 Cleaning . 37 1.7 Metallographic Etching . 38 1.7.1 Optical Etching . 39 1.7.2 Electrochemical (Chemical) Etching . 40 1.7.3 Physical Etching . 44 1.7.4 Etching Reproducibility . 45 1.7.5 Etching Terminology . 47 1.7.6 Definitions of Etching Terms . 47 1.8 Field Metallography/Nondestructive Metallography. 50 1.9 Preparation and Etching Recipes for Metallic Materials . 51 1.9.1 Silver . 53 1.9.2 Aluminum . 57 1.9.3 Gold . 64 v 1.9.4 Beryllium. 67 1.9.5 Bismuth and Antimony . 70 1.9.6 Cadmium, Indium, and Thallium . 72 1.9.7 Cobalt . 75 1.9.8 Refractory Metals (Chromium, Molybdenum, Niobium, Rhenium, Tantalum, Vanadium, and Tungsten) . 80 1.9.9 Copper. 88 1.9.10 Iron, Steel, and Cast Iron . 94 1.9.11 Semiconductors (Germanium, Silicon, Selenium, Tellurium, AIIIBVI, and AIIBVI Compounds). -
Helium Ion Microscopy
Helium Ion Microscopy Gregor Hlawacek,1, a) Vasilisa Veligura,1 Raoul van Gastel,1 and Bene Poelsema1 Physics of Interfaces and Nanomaterials, MESA+ Research Institute, University of Twente, PO Box 217, 7500AE Enschede, The Netherlands (Dated: Tuesday 14th January, 2014) Helium Ion Microcopy (HIM) based on Gas Field Ion Sources (GFIS) represents a new ultra high resolution microscopy and nano–fabrication technique. It is an enabling technology that not only provides imagery of conducting as well as uncoated insulating nano–structures but also allows to create these features. The latter can be achieved using resists or material removal due to sputtering. The close to free–form sculpting of structures over several length scales has been made possible by the extension of the method to other gases such as Neon. A brief introduction of the underlying physics as well as a broad review of the applicability of the method is presented in this review. I. INTRODUCTION High resolution imaging, in particular in biology and materials science, is mostly done using Scanning Electron Microscopy (SEM). The ease of use and the widespread availability has made this the number one method for imaging in the aforementioned fields. Structuring and manipulation of nano–sized features is traditionally the domain of Focused Ion Beams. Here, mainly liquid metal ion sources (LMIS) using Gallium are used. However, 1 other techniques such as various types of GFIS, alloy Figure 1. (Color online) (a) Sketch of a GFIS. Ionization LMIS,2 magneto optical trap sources (MOTIS)3 and mul- 4 happens dominantly at the most protruding corner and edge ticusp plasma sources are runners–up. -
Helium Ion Microscopy (HIM) for The
OPEN Helium Ion Microscopy (HIM) for the SUBJECT AREAS: imaging of biological samples at IMAGING TECHNIQUES AND sub-nanometer resolution INSTRUMENTATION Matthew S. Joens1, Chuong Huynh2, James M. Kasuboski1, David Ferranti2, Yury J. Sigal1, Fabian Zeitvogel3, Martin Obst3, Claus J. Burkhardt4, Kevin P. Curran5, Sreekanth H. Chalasani5, Received Lewis A. Stern2, Bernhard Goetze2 & James A. J. Fitzpatrick1 2 October 2013 Accepted 1Waitt Advanced Biophotonics Center, Salk Institute for Biological Studies, 10010 North Torrey Pines Road, La Jolla, CA 92037, 26 November 2013 USA, 2Ion Microscopy Innovation Center, Carl Zeiss Microscopy LLC, One Corporation Way, Peabody, MA 01960, USA, 3Center 4 Published for Applied Geosciences, University Tu¨bingen, Hoelderlinstr. 12, 72074 Tuebingen, Germany, NMI Natural and Medical 5 17 December 2013 Sciences Institute, Markwiesenstr. 55, 72770 Reutlingen, Germany, Molecular Neurobiology Laboratory, Salk Institute for Biological Studies, 10010 North Torrey Pines Road, La Jolla, CA 92037, USA. Correspondence and Scanning Electron Microscopy (SEM) has long been the standard in imaging the sub-micrometer surface requests for materials ultrastructure of both hard and soft materials. In the case of biological samples, it has provided great insights should be addressed to into their physical architecture. However, three of the fundamental challenges in the SEM imaging of soft materials are that of limited imaging resolution at high magnification, charging caused by the insulating J.A.J.F. (fitzp@salk. properties of most biological samples and the loss of subtle surface features by heavy metal coating. These edu) challenges have recently been overcome with the development of the Helium Ion Microscope (HIM), which boasts advances in charge reduction, minimized sample damage, high surface contrast without the need for metal coating, increased depth of field, and 5 angstrom imaging resolution. -
Metallographic Procedures and Analysis – a Review
ISSN 2303-4521 PERIODICALS OF ENGINEERING AND NATURAL SCIENCES Vol. 3 No. 2 (2015) Available online at: http://pen.ius.edu.ba Metallographic Procedures and Analysis – A review Enes Akca Erwin Trgo Department of Mechanical Engineering, Faculty of Engineering and Natural Department of Mechanical Engineering, Faculty of Engineering and Natural Sciences, International University of Sarajevo, Hrasnicka cesta 15, 71210 Sarajevo, Sciences, International University of Sarajevo, Hrasnicka cesta 15, 71210 Sarajevo, Bosnia and Herzegovina Bosnia and Herzegovina [email protected] Abstract The purpose of this research is to give readers general insight in what metallography generally is, what are the metallographic preparation processes, and how to analyse the prepared specimens. Keywords: metallography; metallographic specimens; metallographic structure 1. Introduction depends generally on the type of material, and so you can clearly differentiate abrasive cutting (metals), thin Metallography is the study of the microstructure of sectioning with a microtome (plastics), and diamond various metals. To be more precise, it is a scientific wafer cutting (ceramics). discipline of observing chemical and atomic structure of those materials, and as such is crucial for These processes are mostly used in order to minimize determining product reliability. the damage which could alter the microstructure of the material, and the analysis itself. Not only metals, but polymeric and ceramic materials can also be prepared using metallographic techniques, 2.2. Mounting hence the terms plastography, ceramography, materialography, etc. This process protects the material’s surface, fills voids in damaged (porous) materials, and improves handling Steps for preparing metallographic specimen include a of irregularly shaped samples. There are plenty of ways variety of operations, and some of them are: to conduct this operation, and all of them depend on the documentation, sectioning and cutting, mounting, type of material that is being handled. -
Metallography of Titanium and Its Alloys
MICROSTRUCTURE OF TITANIUM AND ITS ALLOYS George F. Vander Voort Director, Research & Technology, Buehler Ltd., Lake Bluff, Illinois, 60044, USA ABSTRACT A three-step preparation procedure was developed for titanium and its alloys. Attack polishing is utilized in the third step for optimal results, particularly for imaging alpha-Ti with polarized light. Two-phase α-β alloy specimens and all alloys are easier to prepare than single-phase α specimens. Kroll’s reagent appears to be adequate for most alloys. A modification of Weck’s reagent was used for color metallography. INTRODUCTION Titanium and its alloys have become quite important commercially over the past fifty years due to their low density, good strength-to-weight ratio, excellent corrosion resistance and good mechanical properties. On the negative side, the alloys are expensive to produce. Titanium, like iron, is allotropic and this produces many heat treatment similarities with steels. Moreover, the influences of alloying elements are assessed in like manner regarding their ability to stabilize the low temperature phase, alpha, or the high temperature phase, beta. Like steels, Ti and its alloys are generally characterized by their stable room temperature phases - alpha alloys, alpha-beta alloys and beta alloys, but with two additional categories: near alpha and near beta. Titanium and its alloys are more difficult to prepare for metallographic examination than steels. As for all refractory metals, titanium and its alloys have much lower grinding and polishing rates than steels. Deformation twinning can be induced in alpha alloys by overly aggressive sectioning and grinding procedures. It is safest to mount relatively pure Ti specimens, especially those from service in a hydrogen-containing environment, in castable (“cold”) resins rather than using hot compression mounting due to the potential for altering the hydride content and morphology. -
Metallographic Preparation
Metallographic Preparation Background Materials engineers can predict the general behavior of materials by observing their microstructure. Besides the crystallographic nature of a material, imperfections inside a material have an even greater influence on the mechanical properties, i.e. tensile, fatigue, creep, fracture toughness, impact properties. Some defects such as missing planes of atoms, called dislocations, are responsible for plastic deformation of crystalline solids. Others such as grain boundaries, precipitates, twins and cracks alter stress distribution in a material and the accompanying motion of dislocations. Some defects such as missing atoms and dislocations cannot be observed optically except by their effects, i.e. strain, etch pits, slip lines. Other defects such as grain boundaries, twins, precipitates, can be observed readily in the microscope. Procedures Metallography is essentially the study of the structural characteristics or constitution of a metal or an alloy in relation to its physical and mechanical properties. The most important part of metallography deals with the microscopic examination of a prepared metal specimen. The metallographic microscope is described in Appendix D on the MSE 227L webpage. Correct preparation begins with the selection of a suitable specimen and continues to the etching stage where the structure of the specimen is revealed. The microscopic examination then defines clearly such structural characteristics as grain size, the size, shape and distribution of secondary phases and non-metallic inclusions; and segregation and other heterogeneous conditions. These characteristics profoundly influence the mechanical properties and physical behavior of the metal. Metallographic examination can provide quantitative information about specimen grain sizes, amount of interfacial area per unit volume, and the amount and distribution of phases. -
Metalog Guide Metalog Guide TM
Your Guide to the Perfect Materialographic Structure Metalog Guide Metalog Guide TM Leila Bjerregaard Kay Geels Birgit Ottesen Michael Rückert Metalog Guide Published by Struers A/S Valhøjs Allé 176, DK-2610 Rødovre Denmark First published 1992 by Struers. Fourth revised and updated edi- tion 2002. All rights reserved. Re- production of this book’s contents is allowed on the condition that acknowledgement is made. Metalog, Metalog Guide and Metalogram are trademarks of Struers. All efforts have been made to ensure the accuracy of the prepa- ration methods and problem solv- ing advice of this book. However, should any errors be detected, Struers would greatly appreciate being informed of them. The above notwithstanding, Struers can assume no responsi- bility for any consequences of the preparation methods and instruc- tion in the Metalog Guide. ISBN 87-987767-0-3 DKK 265,- incl. VAT Printed in Denmark by Bøhm Offset Page Preface 5 Your direct way to a 1. Metalogram 9 method Method Selection Diagram Metalogram 2. Metalog Methods 11 10 Preparation Methods Metalog Methods You want to know more 3. Preparation Philosophy 37 Cost-effective preparation Philosophy 4. Metalog Process 39 The total preparation process from cutting to the finished sample, ready for microscopy Metalog Process You want to improve the 5. Metalog Master 61 results Expert System Preparation Theory You want to go in depth Metalog Master You want to order 6. Consumables Specification 101 Consumables 7. Miscellaneous 109 Miscellaneous Preface Dear Reader, Metalog Guide has been developed to help you in your work with preparation of materialographic samples. Our main goal when preparing Metalog Guide was to give you a shortcut to efficient sample preparation.