Environmental Management Plan Zhumadian
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E2813 V17 REV Technical Transformation Engineering Project of Public Disclosure Authorized 37kt/a Wheat Straw Pulp ECF Bleaching Process of Zhumadian Municipal Baiyun Paper Co., Ltd. Environmental Management Plan Public Disclosure Authorized Public Disclosure Authorized Zhumadian Municipal Baiyun Paper Co., Ltd. March 2014 Public Disclosure Authorized Contents 1 Chapter 1 Overview .......................................................................................... 1 1.1 Project Overview and Background ················································································ 1 1.2 Compilation Basis ········································································································· 3 1.3 Targets of Environmental Protection and Sensitive Point ············································· 5 1.4 Relevant Standards ········································································································ 7 2 Environmental Protection Measures ............................................................ 12 2.1 Pollution Prevention and Control Countermeasure and Measures in Construction Period ································································································································· 12 2.2 Pollution Prevention and Control Countermeasure and Measures in Operation Period ··········································································································································· 12 3 Environmental Management ......................................................................... 37 3.1 Corporate Environmental Management ······································································ 37 3.2 Environmental Management Measures ······································································· 38 4 Environmental Risk Assessment ................................................................... 43 4.1 Environmental Risk Identification ·············································································· 43 4.2 Environmental Risk Prevention and Emergency Measures ········································ 56 4.3 Emergency Plan and Monitoring for Accidents ·························································· 64 5 Public Communication Mechanism for Environmental Protection .......... 73 5.1 Main Problems of Public Concern ······························ Error! Bookmark not defined. 5.2 Public Communication Plan for Environmental ProtectionError! Bookmark not defined. 6 Plans for Environmental Supervision and Monitoring . Error! Bookmark not defined. 6.1 Environmental Supervision Plan ································· Error! Bookmark not defined. 6.2 Environmental Monitoring Plan ·································· Error! Bookmark not defined. 7 Personnel Training .............................................. Error! Bookmark not defined. 7.1 On-the-job Training for Environmental Management PersonnelError! Bookmark not defined. 7.2 Training for Project Responsible Persons and Construction personnel ··············· Error! Bookmark not defined. I 7.3 Staff Training in Project Operation Period ·················· Error! Bookmark not defined. 7.4 Training Methods and Expense Budget ······················ Error! Bookmark not defined. 8 Occupational Sanitation, Health and Safety .... Error! Bookmark not defined. 8.1 Setting of Occupational Health Institutions ················ Error! Bookmark not defined. 8.2 Occupational Health Education ··································· Error! Bookmark not defined. 8.3 Occupational Protection Appliances ··························· Error! Bookmark not defined. 9 Legal Force of Environmental Management Plan......... Error! Bookmark not defined. 10 Budget for Environmental Management Plan ............. Error! Bookmark not defined. II 驻马店市白云纸业有限公司清洁生产技术改造环境管理计划 Technical Transformation Engineering Project of 37kt/a Wheat Straw Pulp ECF Bleaching Process of Zhumadian Municipal Baiyun Paper Co., Ltd. Environmental Management Plan 1 Overview 1.1 Project Overview and Background Zhumadian Municipal Baiyun Paper Co., Ltd. was approved and established by the Zhumadian Municipal Government as a solely state-owned company according to the modern corporate system in August 1999, and the company was restructured with Henan Construction & Investment Company and became the new Zhumadian Municipal Baiyun Paper Co., Ltd. in November 2003. The company is located in the northeast suburb of Suiping County of Zhumadian City, bordering the Ru River in the east, 1km to the train station, about 5km from the entry to of the Beijing-Zhuhai Expressway to the north, as well as 1.5km from 107 National Highway to the west. The company has 1,977 employees, with an area of 1,293.2 Mu, fixed assets amounted to 2.1 billion Yuan, and registered capital of 120 million Yuan. In recent years, Baiyun Paper Co. Ltd. has achieved some results in the fields of production and operation, safety and environmental protection, quality management and so on; the company has gradually grown into an industry leader in Henan Province, which takes the lead in becoming an enterprise with the approval of “four systems”. In Henan Province, the company was identified as the “Provincial Enterprise Technology Center”, the “Henan Provincial Research Center for Energy-Saving and Emission Reduction Engineering Technology in Pulping and Papermaking”, as well as one of the first batch of “Quality Credit Grade AA Enterprises in Henan Province”, it has been awarded with the “Top Ten Enterprises in Paper Industry in Henan Province” for seven consecutive years, and received awards of the “Green Enterprise in Henan Province”, the “Water-saving Enterprise in Henan Province”, as well as the national “Ankang Cup” Competition Winner. 1 驻马店市白云纸业有限公司清洁生产技术改造环境管理计划 The company's existing annual pulping (alkali bleached wheat straw pulp) capacity is 37,000 tons, its cultural paper production capacity is 100,000 tons, its main products are offset printing paper, writing paper, etc., and at the same time, the company has the 110t/d alkali recovery system and a sewage treatment station with a treatment capacity of 25,000 tons. The company passed the final inspection and acceptance of construction organized by the Environmental Impact Assessment Department of the SEPA in the form of EIA Approval No. 【2004】055 in July 2004. The enterprise’s wastewater is discharged into the urban sewer system of Suiping County after being treated and reaching the standards, finally into the Ru River through the Kuiwang River. In order to adapt to market demand and adjust the industrial structure, the enterprise carried out technical innovation and expansion projects on the basis of original scale of production; it expanded the 50k t/a alkali bleached wheat straw pulp production line and the 136k t/a cultural paper production line by using the TCF process (total chlorine free bleaching) from the beginning of 2006, it constructed the supporting 150t/d alkali recovery system and a calcium carbonate production workshop, a sewage treatment station and a compound fertilizer production workshop, and at the same time, it carried out the technical transformation on the 37kt/a bleached pulp production line (CEH bleaching) by using the same process. After adopting the TCF pulping process, bleaching wastewater can be reused, thus the utilization rate of water cycle is improved, the volume of wastewater discharged in the whole pulping process can be controlled to be 30m3/tp, which is greatly reduced compared with wastewater volume of 130m3/tp generated by the original pulp production line; at the same time, this process adopts the series connection of multi-stage vacuum washer and press pulp washer, and the extraction rate of black liquor could be up to 95%, so that the grey water pollution is greatly reduced; therefore, after adopting the TCF process, the generation and emission of water pollutants in the whole plant can be reduced substantially, the plant can achieve “ total pollution load control, increase production capacity and reducing pollution” after the completion of the project, and the project construction can conform to the requirements of the State’s relevant industrial policies. According to the company's actual situation, the Environmental Management Plan for Technical Upgrading of Cleaner Production is formulated, so as to improve the economic benefit and environmental benefit of the project. 2 驻马店市白云纸业有限公司清洁生产技术改造环境管理计划 1.2 Compilation Basis 1.2.1 Laws and Regulations (1)“Law of the People’s Republic of China on Environmental Protection” (December 26, 1989); (2)“Law of the People’s Republic of China on the Prevention and Control of Water Pollution” (February 28, 2008); (3)“Law of the People’s Republic of China on the Prevention and Control of Atmospheric Pollution” (April 29, 2000); (4)“Law of the People’s Republic of China on the Prevention and Control of Ambient Noise Pollution” (October 29, 1996); (5)“Law of the People’s Republic of China on the Prevention and Control of Environmental Pollution Caused by Solid Waste” (April 1, 2005); (6)“Law of the People’s Republic of China on Promotion of Cleaner Production” (February 29, 2012); (7)“Interim Provisions on Promoting Industrial Structure Adjustment” (State Council Doc. No. [2005]40); (8)“Industrial Structure Adjustment Catalogue (issued in 2011 and revised in 2013)” (NDRC Decree No. [2011]9 and [2013] 21); (9)“Comments of the State Council on Strengthening Key Environmental Protection Works” (State Council Doc.