Nutritional, Technological Pet Food Solutions and More…
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ROQUETTE WORLDWIDE EUROPE TURKEY Roquette Tarım ve Gıda FRANCE San. ve Tic. Ltd. Sti. Büyükdere Cad. Harman Sok. Roquette Frères · Duran Iş merkezi No:4 K:3 Corporate Headquarters · 62080 Lestrem cedex - France 34394 Levent Istanbul - Turkey Telephone: + 33 3 21 63 36 00 Telephone: + 90 212 234 83 73 Fax: + 33 3 21 63 38 50 Fax: + 90 212 234 83 74 DENMARK Roquette ApS AMERICA Gydevang 39-41 DK - 3450 Allerød USA Telephone: + 45 69 663 200 Roquette America Inc. Fax: + 45 69 663 209 Geneva Innovation Center 2211 Innovation Drive FINLAND Geneva, IL 60134 - USA Roquette Nordica Oy Telephone: + 1 630 463 9430 Ahventie 4A, 20 Fax: + 1 630 232 2157 FI-02170 Espoo – Finland MEXICO Telephone: + 358 9 315 85 700 Roquette México S.A. de C.V Fax: + 358 9 8632 113 Blvd. Bernardo Quintana 9750 of 321 GERMANY Fracc. Centro sur Queretaro Qro. Roquette GmbH CP 76090 - México Darmstädter Landstrasse 182 Telephone: + 52 44 2229 1270 60598 Frankfurt - Deutschland Fax: + 52 44 2229 1270 Telephone: + 49 69 60 91 050 Fax: + 49 69 60 91 05 59 ASIA ITALY Roquette Italia S.p.A CHINA Via Serravalle 26 Roquette Shanghai 15063 Cassano Spinola Room 505— K. Wah Centre, Alessandria - Italia 1010 Huai Hai Zhong Road, Telephone: + 39 0 143 7741 Shanghai 200031 - P.R. China Fax: + 39 0 143 477 295 Telephone: + 86 21 54 03 99 22 Fax: + 86 21 54 03 66 06 ROMANIA Roquette Romania S.A. INDIA Platforma Industrialà Roquette India Private Limited Sud-Vest Nr 5 Office n° 702, 7th Floor Powai Plaza 205200 Calafat – Dolj - Romania Hiranandani Gardens - Powai Telephone: + 40 251 333 067 Mumbai 400 076 - India Fax: + 40 251 306 262 Telephone: + 91 22 2570 6775 Fax: + 91 22 2570 6770 SPAIN JAPAN Roquette Laisa España, S.A Roquette Japan K.K. Avenida Jaime I, S/N. Tokyo Head Office 46450 Benifaió - Valencia - España 2F, Kasuga Business Center Building Telephone: + 34 96 178 98 00 1-15-15 Nishikata - Bunkyo-Ku Fax: + 34 96 178 98 10 Tokyo 113-0024 - Japan UNITED KINGDOM Telephone: + 81 3 3830 1510 Roquette UK Ltd Fax: + 81 3 3830 1525 Sallow Road KOREA Weldon Industrial Estate Roquette Korea Ltd. Corby Northants NN17 5JX 12th FL., Samheung Yeoksam bldg., United Kingdom Teheran-ro 14-gil 5, Gangnam-gu 735-10 Telephone: + 44 15 36 273000 Yeoksam dong, Kangnam Ku, Fax: + 44 15 36 263873 Seoul 135-923 - Korea Telephone: + 82 2 2141 3400 RUSSIA Fax: + 82 2 2141 3482 OOO Roquette Rus 17, Vorontsovskaya street SINGAPORE Business Center Roquette Singapore Pte. Ltd “Mosenka Capital Plaza” 298 Tiong Bahru Road, 109147; Moscow - Russia #14-02/03 Central Plaza, Telephone: +7 (495) 775-75-87 Singapore 168730 - Singapore © Roquette Frères S.A. - 09/2019 Photo credit: Cover: Erik Lam / Eric Isselee / Shutterstock - Ermolaev Alexander: p.4-5, p.20-21 / teekaygee: p.5 / Eric Isselee: p.8 / Janis Smits: p.14-15 / Tony Campbell: p.17 / JanVlcek: p.17 / Oksana Kuzmina: p.24-25 / p.17 / Oksana Kuzmina: p.24-25 Campbell: p.17 / JanVlcek: p.8 / Janis Smits: p.14-15 Tony p.5 / Eric Isselee: p.4-5, p.20-21 / teekaygee: Alexander: - Ermolaev / Shutterstock Erik Lam / Eric Isselee Cover: credit: S.A. - 09/2019 Photo Frères © Roquette p.2-3, p.5, p.11, p.12-13, p.16, p.18-19, p.22 - D. Trinh: Media: p.29 / SuperStock Arcurs - Yuri p.9 / Fotolia - delphi: p.3, p.22 / mariesacha: p.6-7 CallallooFred: p.31 / Shutterstock p.27 / Erik Lam: p.28, p.30 iko: sima: p.26 / Kirill Vorobyev: Fax: +7 (495) 775-75-88 Telephone: + 65 6416 3377 www.roquette.com www.roquette-animalnutrition.com oquette is a family-owned French company that is active internationally in refining of the Rrenewable agricultural raw materials, wheat, corn, potatoes and peas, to produce proteins, fibres, starch and starch derivatives. With several production units in the European Roquette: Union, North America and in Asia, Roquette is well Leading the way in placed to deliver to the pet food industry worldwide. Our expertise in food processing, human and plant-based solutions animal nutrition is supported by innovation centres in America, Europe and Asia. Geneva Lestrem Shanghai Roquette solutions for : Dry pet food.............................p.6 Wet pet food...........................p.14 Treats......................................p.20 Focus on health and nutrition..................p.24 Summary SOLUTIONS FOR DRY PET FOOD Looking for high Benefits of Roquette proteins quality proteins? in extruded products Thanks to a wet milling process (using only water and physical separation) all Roquette proteins have low levels of ash, fibre and oligosaccharides. In addition, the proteins are dried carefully to preserve their high digestibility and functionality. VITEN® - Vital wheat gluten Binding effect to reduce dust and give kibble hardness Light colour Low ash content LYSAMINE® - Pea protein Neutral effect on extrusion Light colour High lysine content TUBERMINE® - Potato protein Neutral effect on extrusion Light colour Balanced amino acid content Typical analysis (on product as-is) Crude Crude ROQUETTE Maize gluten Moisture protein fibre Ash Potassium Magnesium Small binding effect due to starch content (17%) % % % % g/kg g/kg Bright yellow colour from natural carotenoids Maize gluten meal 11 60 1.5 1* 1 0.5 Vital wheat gluten 6 80 0.5 0.7* 1 0.3 VITEN® Pea protein ROQUETTE ® 8 80 1 3* 8 1 LYSAMINE Suitable for grain-free Potato protein pet food 8.5 78 0.5 2.3* 7 0.4 TUBERMINE® Soyabean meal 12 45 6 6.5 20 3 Meat and bone meal 9 54 - 30 5 6 Poultry meal 10 58 - 10 5 1 Other protein sources Other protein Fish meal 8 72 - 11 9 2 *Low ash content 8 DRY PET FOOD DRY PET FOOD 9 Why should I use starch rather than whole grains? Purified starch can be a useful tool when formulating dry pet food. Starches become highly digestible when cooked in the presence of moisture Different starches cook at different temperatures: Waxy maize Potato Maize Wheat Pea Amylo maize To modify texture and density of the kibbles by varying Gelatinization 72°C 65°C 75°C 85°C 80°C 95°C the level of expansion. temperature (°C) Replacing grains with purified starch eliminates the risk Viscosity max (Brabender Unit) 2000 3200 1100 400 900 * of mycotoxins in pet food. Purified starches do not contain anti-nutritional compounds, Retrogradation Low High High High High Very high Wheat starch Pea starch that are found in whole ingredients (oligosaccharides, glycoalcaloids) Granule size 5-25 µm 15-100 µm 5-25 µm 2-38 µm 5-10 µm 5-25 µm Potato starch and pea starch are useful ingredients Aspect Transparent Transparent Opaque Opaque Opaque Opaque when formulating grain-free recipes. Texture Very long Long Short Short Short Short Taste Cereals Neutral Cereals Cereals Neutral Cereals * not applicable Potato starch Maize starch Typical analysis of Roquette purified starch (as-is) Origin Waxy maize Potato Maize Wheat Pea Amylo maize Amylose* (%) 0.8 20 24 25 35 60 Amylopectin*(%) 99.2 80 76 75 65 40 Starch (%) 86 80 86 86 85 86 Starch origin influences kibble expansion Moisture (%) 12.5 19 12.5 11.5 14 12.5 Protein (%) 0.3 0.3 0.3 0.2 0.4 0.3 Ash (%) 0.2 0.3 0.2 0.15 0.1 0.2 * % of total starch 10 DRY PET FOOD DRY PET FOOD 11 How can I create a softer texture? To create a softer texture, the water content of the kibble must be higher. Roquette ingredients help to control the water activity in the product, which also helps prevent unwanted microbiological activity. Instron® analysis – BLEND OF POLYOLS AND GLYCEROL: Roquette innovation center POLYSORB® Good plasticiser Control of water activity Humectant properties Relation between water activity & water content in semi-moist kibbles Influence of humectants 0.85 LIQUID SORBITOL: ® NEOSORB 0.83 Good plasticiser 0.81 Controls of water activity 0.79 Humectant properties ter activity 0.77 Wa ROQUETTE GLUCOSE SYRUP: 0.75 Range available 0.73 Controls water activity Enhances palatability 0.71 15 15.516 16.517 17.518 18.519 19.520 Water content % Propylene glycol Control without humectant Roquette solutions are sustainable alternatives to existing NEOSORB® 70/70 GLUCOSE SYRUP 7080 humectants used in complete pet food: Propylene glycol: toxic for cats Glycerin: volatile market with supply and quality issues. 12 DRY PET FOOD DRY PET FOOD 13 SOLUTIONS FOR WET PET FOOD How can I improve To improve the viscosity of the gravy in the first phases the appearance of the process, products from the PREGEFLO® range can be used. of my gravy products? Roquette offers a large range of food grade modified starches: The combination of PREGEFLO® and CLEARAM® starches • cook up starches: ® produces an excellent gravy during processing and in the finished CLEARAM products. • precooked starches: PREGEFLO® which can help to enhance texture, performance and appearance of pet food gravies. Waxy starches are preferred for: Long texture Good clarity High viscosity Resistance to sterilisation process applied in wet pet food. The colour of the gravy is important ! Viscosity of modified starches in the appearance of the products. ® This could be achieved by the addition of: 700 CLEARAM CH 3020 100 Caramel colour, produced by Sethness-Roquette 90 600 (www.sethness-roquette.com) 80 Dextrose as a reducing sugar able to give brown 500 70 colour during sterilisation. 60 400 e (C°) 50 osity (BU) 300 40 Visc emperatur 200 30 T 20 100 10 0 0 0 250 500 750 1000 1250 1500 1750 Time (sec) CLEARAM® CH 3020 Temperature ® 1400 PREGEFLO 100 1300 90 1200 1100 80 1000 70 900 60 800 700 50 600 40 Viscosity (BU) Viscosity 500 400 30 (C°) Temperature 300 20 200 100 10 0 0 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 Time (sec) 16 WET PET FOOD CH 10 CH 20 CH 30 CH 40 Temperature WET PET FOOD 17 How can I obtain How can I obtain good a pâté without quality chunks? end gel formation? Raw granule Water retention and gel formation Binding properties During cooking, native starches, modified starches Blood plasma is commonly used to improve the quality of chunks.