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Makefast-Safety-Catalogue.Pdf ISSUE 6 Safety Buckles Hooks & Connectors Rapid Links Dees, Triangles & Rings Safety Accessories For enquiries please call our technical sales team on +44 (0)1686 629010, email [email protected] or visit www.makefast.com WELCOME NEW PRODUCTS INCLUDE: Slimline Click Lock Buckle TO THE NEW MAKEFAST See page 5 SAFETY PRODUCTS Double Action Safety Hook CATALOGUE See page 22 Our new catalogue shows our complete range of buckles, hooks and ancillary equipment. We design and manufacture products mostly in stainless steel and plastics, but can offer other materials to order. Many of our products have been developed in association with our customers. Our buckles range is very comprehensive and offers solutions for most applications. Our Sales and Design Departments are always available to assist for any special designs or enquiries. Many of our products are accredited to the new Lifejacket Standard EN ISO 12402-7:2006/FprA1:2010. All these products are marked to show this standard. Quality is important to us and we have ISO:9001:2015 Certification, Certificate FM 60306. Continuous improvement is part of our company philosophy and we welcome any suggestions. There is an open invitation to visit our factory which is based in beautiful Mid Wales. From the M6 at Birmingham the M54 brings you to within 30 miles of Newtown. Or we can arrange collection from Liverpool, Manchester or Birmingham airport. Accompanying Makefast’s own unique product range, this catalogue includes products from other world class manufacturers. NEW Slimline Click Lock Buckles A few of the products shown in this catalogue will be made - see page 5 to order only, with a minimum order quantity. These are clearly indicated and only apply to the marked items, and not others in the same range. We also have a minimum order value of £25. NEW Double Action Safety Hook - see page 22 The Makefast Design and Manufacturing facility in Newtown, UK 1 CONTENTS SAFETY BUCKLES HOOKS & CONNECTORS RAPID LINKS DEES, TRIANGLES & RINGS SAFETY ACCESSORIES Tel: +44 (0) 1686 629010 Fax: +44 (0) 1686 626700 E-mail: [email protected] www.makefast.com 2 Looking for a product you can’t buy off the shelf? For over 40 years Makefast have satisfied customer’s special product requirements. This can be everything from adding your logo to one of our standard products, to a completely bespoke design, prototyping and manufacturing service for a special project. Makefast deliver bespoke product solutions for leading brands across the marine and safety industries. If you have a project you would like to discuss please contact our sales team on +44 (0) 1686 629010, or visit our website at www.makefast.com 3 Makefast offer the complete special products development package... from design to full scale production In house 3D CADCAM and 3D Printing In house toolmaking and test rig manufacture In house injection moulding, presswork, CNC milling and turning In house wire forming, laser cutting, MIG and TIG welding In house facilities for tensile testing Fully-rigged drop test mannequin for buckle safety strength testing Tel: +44 (0) 1686 629010 Fax: +44 (0) 1686 626700 E-mail: [email protected] www.makefast.com 4 TECHNICAL Technical Support Material Grades Loading Assumptions Makefast has achieved ISO.9001:2008 Unless otherwise specified, all stainless steel Breaking Loads (in Kg and KN) are for guidance quoted in this catalogue is Type 316 for the only and do not form part of any warranty. All Certificate No. FM60306 highest levels of performance and corrosion loads are quoted assuming a straight pull using Continuous investment in the Design and resistance. shackles to secure the test equipment. Where the load on a buckle is not straight the strength Development Department has allowed Our carbon steel products use a range of Makefast to strengthen its position as a could be reduced. Loading indicated in Kg. is grades appropriate to the application and all Kg. Force where: developer of innovative technical products. are offered in silver zinc plated as standard. Recent investment includes: Zinc plated, yellow passivated is available to Load in KN = Load in KG x 9.81 ■ order. Alternative surface finishes are available 50 KN tensile test machine Where formulas have been used to obtain a ■ on request. Material hardness testing capabilities components breaking load, etc. an ultimate ■ Rapid prototyping CNC Mill Our Aluminium Alloy products are manufactured tensile stress has been assumed of: in a range of high strength alloys appropriate to 500 N/mm2 for stainless steel Accompanied by an extensive range of the intended application. product technical data sheets, certificates of Makefast plastic products are offered 300 N/mm2 for aluminium (5083 marine grade) conformity, product and material traceability, in suitable materials for there intended 350 N/mm2 for carbon steel Makefast offer a concise and full technical applications, support service to all our customers. Nylon 6, Acetal and Nylon 66 30% Glass filled In certain tests, buckles, D rings, etc. have been pulled using webbing, failure of the TIG Welding are used in loaded applications. Non loaded products are generally manufactured in webbing occurs before the buckle reaches its All Makefast welded safety products are Polypropylene, and High Density Polyethylene. Breaking Load. Our test data is available on manufactured under strict quality conditions request and tests can be made on customer’s Please note any additives such as lubricants or using the TIG welding system. We believe applications if required. Buckles are used in a flame retardant grades will give a significantly this gives our customers the highest quality variety of applications and the factor of safety reduced mechanical performance. product in life critical applications. TIG for Safe Working Loads (SWL) may vary. welding (Tungsten Inert Gas) uses a tungsten If you have any queries relating to the Our recommendation is that the Safe Working electrode with an argon (inert gas) shield to performance of a particular product please Load be one fifth of the Breaking Load (BL) enclose the welding arc and eliminate the contact us as we can offer technical advice All data is given for guidance only and is done threat of impurities in the weld during the relating to the suitability of various materials for so without warranty. critical fusion phase. In particular applications. this way we guarantee weld It is the obligation of the purchaser or end strengths supported by Lifejacket Standard user to determine whether or not the item is thorough product batch suitable for its intended application. testing during the welding Many of our buckles and D rings etc. are In no event shall our liability extend beyond process. accredited to the new Lifejacket Standard EN ISO 12402-7:2006/ the replacement cost of any item. Some manufacturers using FprA1:2010, which is shown unshielded arc welding systems cannot throughout the catalogue as the guarantee weld strengths as the open arc symbol on the right. encourages weld impurity, so reducing strength. Check before you buy Special Finishes Our products can be blacked or coloured to order. This can be especially useful for military and security equipment. Xylan Black Coating: This organic solvent based, resin-bonded, dry-film lubricant coating is used to reduce friction, prevent scoring and galling. It is also used to provide secondary lubrication. This is ideal in optimising low friction to wear ratios. Electrophoretic Coating (e-coat): This process is widely used for corrosion protection as it offers the ability to deposit a uniform coating over bends, cavities or areas which would be hard to coat with a conventional powder coat or liquid spray painting process. The e-coat process can be used to produce a basic coating in its own right by giving excellent corrosion protection to components not requiring a more decorative finish. It can also be used in conjunction with a powder coated finish on components that need a higher degree of protection and a more robust and aesthetic finish. Please ask about minimum order quantities. 5 SAFETY BUCKLES SLIMCLICK DOUBLE ACTION SAFETY BUCKLE in Type 316 stainless steel Customer's Logo / Brand message can be added here A NEW Part No 0428A Adjuster Version with Sliding Bar Part No 0428 Non Adjuster Version ■ Simple click action buckle makes connecting and disconnecting easy ■ Slim profile ensures the buckle does not impede the wearer when in use ■ Tested and certified to ISO 12402:7 standards. Also built for intended use on ISO 12401 deck safety harnesses Description To fit webbing Breaking Load Part No. mm ins kg lbs 0428 New Slimclick double action safety buckle 50 2 800 1760 0428A New Slimclick double action safety buckle with adjuster 50 2 800 1760 DOUBLE ACTION SAFETY LOCK PUSH LOCK ACTION LOCKED UNLOCKED LOCKED LOCKED THREADING THE ADJUSTER WITH SLIDING BAR BUCKLE THREADING THE NON ADJUSTER BUCKLE Tel: +44 (0) 1686 629010 Fax: +44 (0) 1686 626700 E-mail: [email protected] www.makefast.com 6 SAFETY BUCKLES FAST DONNING SAFETY BUCKLES in Type 316 stainless steel The Makefast Fast Donning Safety Buckle was developed initially for constant wear survival suits to provide a high Part No. 0530 Part No. 0532 quality fully adjustable buckle which can be donned Knurled Bar Adjuster very rapidly even in the most severe conditions. The simple spring loaded catch offers positive locking characteristics, with a plastic casing providing secure grip. ■ Fast donning design ■ Spring loaded lock to prevent accidental opening ■ Knurled sliding bar for secure webbing adjustment ■ Available in two sizes D Nylon 6 Casing D Part No. 0530 accredited to Lifejacket Standard EN ISO 12402-7:2006/FprA1:2010. Part No. 0532 accredited with the addition of a Lifting Tab To Aid Opening When Wearing webbing retainer.
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