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Gear Cutting Solutions

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Gear Cutting Solutions Gear cuttingsolutions 2 E2F Z TRINITY ORIGIN SWISS MADE SWISS 8100 DUPLEX REVOLUTION 8700 Gear cutting solutions Type Name of tool Standard modules* Tool Tool Machined part Page Tooth by tooth m 0.03 - 1.00 5 gear cutter Z² m 0.015 - 1.000 6 Hobs for epicyclic & involute teeth ORIGIN m 0.015 - 0.800 7 m 0.015 - 1.000 8 Two-way hob cutter m 0.015 - 0.800 9 ORIGIN DUPLEX *Depends on the gearing norm Other modules upon request swiss made Gear cutting solutions Type Name of tool Standard modules* Tool Tool Machined part Page Hobs for asymmetrical 10 gears and special by profi le profi les REVOLUTION Hobs for frontal F 2 m 0.05 - 0.50 11 gear cutting E Hobs for conical m 0.05 - 0.30 12 gears TRINITY Hob cutters for involute gears ISO53 / DIN867 m 0.05 - 1.00 13 DIN quality AAAA 8100 Skiving cutter for m 0.05 - 1.00 internal gear teeth 14 8700 *Depends on the gearing norm Other modules upon request swiss made DUPLEX ORIGIN Hobs for epicyclic New & involute teeth Hobbing with two hob cutters is known to produce burr-free hobbing. It is a functional process, but requires a sometimes tedious start-up. It is necessary to make an adjustment for each hob, and the stacking of the arbor, tools and spacers results in a bad roundness and warping. Louis Bélet SA has found a simple solution that can be used by everyone to solve these problems: ORIGIN DUPLEX hobs. ORIGIN DUPLEX on a shank Circular ORIGIN DUPLEX Made of one-piece solid carbide, these cutters have two cutting areas, one on the right and one on the left. The two profi les are spaced a multiple of the pitch. This simplifi es the setting. In addition, roundness and axial warpage are greatly reduced. Cutting face Cutting face swiss made 2 Tooth by tooth gear cutter Z d Material Vc uncoated Vc coated Uncoated Coated Rec. Coating 1 Steel AP TRIO (PO) e Steel Law X 2 TRIO (PO) l d2 Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) Other stainless steel TRIO (PO) L Leaded brass - SOLO (DA) Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) D Aluminium SOLO (DA) Titanium - - Tolerances D : h Standard modules: 0.030 - 1.000. Other modules upon request d e d l D L Available Z uncoated or coated Option : circular saw - - e - - Z - 2-12 - - - - - d - d - - - - CARB swiss made ORIGIN Hobs for epicyclic & involute teeth Material Vc uncoated Vc coated Uncoated Coated Rec. Coating Steel AP TRIO (PO) Steel Law X TRIO (PO) Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) Other stainless steel TRIO (PO) Leaded brass - SOLO (DA) d d Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances d: H e: /- Standard modules: 0.015 - 1.000. Other modules upon request Available d e d d e d uncoated or coated Z Z Z / / / / / λ / 0° 0° / / / CARB / / / swiss made Gear cutting hob on a shank ORIGIN d Material Vc uncoated Vc coated Uncoated Coated Rec. Coating d Steel AP TRIO (PO) l Steel Law X TRIO (PO) e Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) l d CK TRIO (PO) L TRIO (PO) Other stainless steel TRIO (PO) Leaded brass - SOLO (DA) L Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - d Tolerances D : H Standard modules: 0.015 - 0.800. Other modules upon request d e d l D L Z d l Available uncoated or coated Z 8-15 - - - - - - - - λ - - 0° 0° CARB swiss made ORIGIN Duplex hob cutter Material Vc uncoated Vc coated Uncoated Coated Rec. Coating Steel AP TRIO (PO) Steel Law X TRIO (PO) Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) Other stainless steel TRIO (PO) Leaded brass - SOLO (DA) d d Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances d: H e: /- Standard modules: 0.015 - 1.000. Other modules upon request Available d e d d e d uncoated or coated Z Z Z / / / / / / λ / 0° 0° / CARB swiss made Duplex hob cutter on a shank ORIGIN d Material Vc uncoated Vc coated Uncoated Coated Rec. Coating d Steel AP TRIO (PO) l Steel Law X TRIO (PO) e Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) d CK TRIO (PO) l L TRIO (PO) Other stainless steel TRIO (PO) Leaded brass - SOLO (DA) L Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances D : H d Standard modules: 0.015 - 0.800. Other modules upon request d e d l D L Z d l Available uncoated or coated Z 8-15 - - - - - - - - λ - - 0° 0° CARB swiss made REVOLUTION Hobs for asymmetrical gears Material Vc uncoated Vc coated Uncoated Coated Rec. Coating Steel AP TRIO (PO) Steel Law X TRIO (PO) Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) Other stainless steel TRIO (PO) d d Leaded brass - SOLO (DA) Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances d: H e: /- Standard modules: by profile Available d e d uncoated or coated λ 0° 0° CARB Z: by profile swiss made Hobs for frontal gear cutting E2F Material Vc uncoated Vc coated Uncoated Coated Rec. Coating e Steel AP TRIO (PO) Steel Law X TRIO (PO) Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) Other stainless steel TRIO (PO) Leaded brass - SOLO (DA) SOLO (DA) d Lead-free brass d CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances d: H e: /- Standard modules: 0.030 - 0.500. Other modules upon request Available d e d Z uncoated or coated - - - Z2-5 - - - - - - λ - 0° 0° - CARB swiss made TRINITY Hobs for conical gears Material Vc uncoated Vc coated Uncoated Coated Rec. Coating e Steel AP TRIO (PO) Steel Law X TRIO (PO) Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) Other stainless steel d TRIO (PO) d Leaded brass - SOLO (DA) Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances d: H e: /- Standard modules: 0.030 - 0.500. Other modules upon request Available d e d uncoated or coated λ 0° 0° CARB Z: by profile swiss made Hob cutter for involute gears ISO53 / DIN867 - DIN quality AAAA 8100 Material Vc uncoated Vc coated Uncoated Coated Rec. Coating Steel AP TRIO (PO) l l l Steel Law X TRIO (PO) Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) d d Other stainless steel TRIO (PO) d Leaded brass - SOLO (DA) Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances d: H e: /- Standard modules: 0.050 to 1.000 every 0.05. Other modules: upon request Option : on a shank Available Art. n° d e l d d l Z d uncoated or coated d dem#.## l dem#.## e Z15 dem#.## dem#.## l d dem#.## dem#.## dem#.## dem#.## L dem#.## λ dem#.## 0° 0° dem#.## dem#.## dem#.## CARB dem#.## dem#.## dem#.## d dem#.## dem#.## dem#.## dem#.## dem#.## dem#.## dem#.## swiss made Skiving cutter for internal gear 8700 teeth Material Vc uncoated Vc coated Uncoated Coated Rec. Coating Steel AP TRIO (PO) Steel Law X TRIO (PO) Carbon steel (Finemac) TRIO (PO) CA TRIO (PO) CK TRIO (PO) L TRIO (PO) d d d l Other stainless steel TRIO (PO) Leaded brass - SOLO (DA) Lead-free brass SOLO (DA) CuBe (copper alloys) SOLO (DA) Nickel silver (Maillechort) SOLO (DA) Bronze SOLO (DA) Aluminium - SOLO (DA) Titanium - - Tolerances d: H e: /- Standard modules: 0.050 - 1.000. Other modules upon request Available d e d d l uncoated or coated - - Other dimensions available upon request. Z: according to machined part CARB swiss made On-line form You may send a request for a quotation for hob cutters via our on-line form. Our technical offi ce shall analyse your requirements and can recommend the suitable hob cutter for your application. Online Spreadsheet for gear hobbing Calculate your cutting and machining parameters using our interactive tool: swiss made Louis Bélet SA Les Gasses 11 CH- 2943 Vendlincourt Tel. +41 (0) 32 474 04 10 Fax +41 (0) 32 474 45 42 [email protected] www.louisbelet.ch 07.2020.
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