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GPA ACCESSORIES Version april 2012 Index •Tanks kit…………………............………………………………………….3 •Power pack…………….………………………………………………….. 5 •Pumps kit……………….………………………………………………….. 6 •Underride protection………………………………………………………. 13 •Stabilizers……………………….…………………………………………..17 •Subframe extension………………………….………..………………….. 19 •Working lights…………….……………………………………………….. 20 •Accessories for SAM ………………………………………………. …… 21 • Sideguards ……………………………………. 22 • Mounting kits ……………..…………………... 26 • ALU mudguards …………………………..….. 34 • Plastic mudguards…..…………………....…...36 • Fixations brackets for accessories …...…….. 37 • Support for rear lights…..………………..........39 • Extinguisher and working light supports.........40 • Tank supports…..………………………....…...41 • Tool box support….…..…………………....…..42 • Netbox and support...…..……..………....…...43 • Side light suports..…..…………………....…...44 GUIMA PALFINGER –V4 – April 2012 Pump kit and tank kit Selection guideline This guideline helps you to select the most suitable tank and pump according to the type and lifting capacity of your equipment. SELECTION GUIDELINE FOR THE TANK KIT Capacity 2t - 3t 4t 5t - 7t 9t -13t 15t - 17t 18t - 24t 25t - 30 Option Option Option Minimum volume of the 11L 19L 30L 50L 75L 100L 140L 120L Vertical 160L Vertical 200L tank SELECTION GUIDELINE FOR THE PUMP KIT Capacity CITY 2 3 4 5 7 9 10 12 Electro C - P CASAP 11 CASAP 11 CASAP 20 LEDUC 25 LEDUC 25 LEDUC 25 LEDUC 40 Pompe T LEDUC 25 LEDUC 25 LEDUC 40 LEDUC 50 S LEDUC 25 LEDUC 40 REXROTH 45 Capacity 13 15 16 18 20 22 24 26 30 LEDUC 108 LEDUC 63/65 LEDUC 63/65 LEDUC 80 G - P LEDUC 50 REXROTH REXROTH 63 REXROTH 63 REXROTH 80 107 LEDUC LEDUC 108 LEDUC 108 LEDUC 63/65 LEDUC 63/65 LEDUC 80 LEDUC 80 T LEDUC 50 63/65 REXROTH REXROTH REXROTH 63 REXROTH 63 REXROTH 80 REXROTH 80 REXROTH 63 107 107 LEDUC 63/65 LEDUC 63/65 LEDUC 80 S REXROTH 63 REXROTH 63 REXROTH 80 Choice of main hyd. valve: SDS150 for oil flow up to 80L/min SDS180 for 100L/min flow or higher At 80L/min, the speed increase is around 5% between SDS180 and SDS150 PTO installation: Take care about the PTO acceptable torque in the pump choice If possible choose a PTO ratio near to1 80cm3/rot pump give 80L/min In case of different PTO ratio, the pump size needs to be adjusted Rear engine pump: In case of fixed pump a bypass valve must be added to stop flow (Switch is already in cab when the pump is delivered with the truck – Volvo mounting) PTO ratio = 1 by default Max PTO speed shouldn’t exceed 150rpm (the PTO ratio needs to be integrated in the rpm) GUIMA PALFINGER –V4 – April 2012 2 Tanks kit Kit Tank on the wheelbase Composition Rep 1 Tank Rep 2-3-5 Set of couplings Rep 4 Valve Rep 6 Hose clamp Rep 10 Return valve Rep 13 Collars Filter 10 micron Pipes are not supplied in the kit Dimensions See p.41 Weight A B C Coupling Rep 10 Designation References (kg) (mm) (mm) (mm) (section) Tank kit 11L ( <=4t) M2371091 6 320 350 230 16S Tank kit 19L ( <=4t) M2371090 7 400 410 250 16S Tank kit 30L ( <=4t) M2371092 21 400 630 420 16S Tank kit 30L (5 to 12t) M2371058 22 410 630 420 22L Tank kit 50L (>=5t) M2371057 30 410 580 580 22L Tank kit 75L (>=5t) M2371056 37 590 580 550 28L Tank kit 100L (>=5t) M2371055 43 560 810 480 28L Tank kit 140L (>=13t) M2371204 61 510 710 680 28L Tank kit 200L (>=13t) M2371094 69 700 700 670 28L GUIMA PALFINGER –V4 – April 2012 3 Tanks Kit Vertical Tank Kit The lack of free place between the axles of the truck is more and more frequent. We have developed a vertical tank to be mounted at the rear of the cabin. It is delivered with mounting plates. Dimensions Mounting fixation Weight A B C X Y Coupling Rep 10 Designation Reference (kg) (mm) (mm) (mm) (mm) (mm) (section) Tank kit 120L (>13t) with mounting plate M2371731 65 890 550 300 840 234 28L Accessories Suction Hose To make the hydraulic connection between the tank and the pump, we can supply the suction hose in rolls. Designation Reference Unit length Diameter Hose CARBOPRESS 1" M63030897 25 m 25/35 Hose CARBOPRESS 2" M63030898 20 m 50/65 GUIMA PALFINGER –V4 – April 2012 4 Power Pack Drawing Motor C.C 12V 1.5kW ventilated Gear pump 1.6cc/tr Tank capacity 6L Dimensions Composition of the pump kit: Pump, pressure and return couplings Couplings Weight Designation Reference aspiration pression (kg) Power pack 12V M2375128 16S 12S 14 Power pack 24V M2375129 16S 12S 14 GUIMA PALFINGER –V4 – April 2012 5 CASAPPA Pump Kit Single flow CASAPPA pumps are especially designed for applications on utility trucks. The main advantages: • High performance level even with a slow speed • Low noise level • Modular design • Direct mounting on the PTO • Special sealings system reducing leakage risks Dimensions Composition of the pump kit: Pump, pressure and return couplings DisplacementCouplings Pump weight Designation Reference volume cc/rot suction pressure kg Pump kit CASAPPA 20 11L M2371425 11,2 1" 1/2" 5,5 Pump kit CASAPPA 20 16L M2371426 16,8 1" 1/2" 6 Pump kit CASAPPA 20 20L M2371427 21 1" 1/2" 6,5 GUIMA PALFINGER –V4 – April 2012 6 LEDUC Pump Kit: PA and PAC series Single and twin flow The LEDUC PA and PAC pump kits are manufactured to resist even with used oil and thus optimal for hard working conditions. Concerning the hydraulic sealings, this range has been also equipped with the newest technologies available. • Easy handling • Ideal for difficult demands – Pressure peaks – Slightly degraded fluids – Most difficult working conditions • Double shaft sealing • Economic solution for twin flow requirements • Arbitrary rotating direction Dimensions GUIMA PALFINGER –V4 – April 2012 7 LEDUC Pump Kit: PA and PAC series Single and twin flow Type A B C D - D' E F G HI Pump kit LEDUC PA12L 281 94,9 103,3 62 73,2 54 98 - - Pump kit LEDUC PA18L 281 94,9 103,3 62 73,2 54 98 - - Pump kit LEDUC PA25L 315 102 126 47 78 65 107 98 - Pump kit LEDUC PA32L 315 102 126 47 78 65 107 98 - Pump kit LEDUC PA40L 315 102 126 47 78 65 107 98 - Pump kit LEDUC PA50L 315 102 126 47 78 65 107 98 - Pump kit LEDUC PAC65L 299 102,5 112,8 63 78 65 107 98 105 Pump kit LEDUC PAC80L 302,5 102,5 116,3 63 78 65 107 98 105 Pump kit LEDUC PA2x40L 345 123 138 69 90 69 124 112 120 Pump kit LEDUC PA2x57L 345 123 138 69 90 69 124 112 120 Composition of the pump kit: Pump, pressure and return couplings Displacement Couplngs Pump weight Designation Reference volume cc/rot suction pressure kg Pump kit LEDUC PA12L M2371424 12 1" 3/4" 12,5 Pump kit LEDUC PA18L M2371175 18 1" 3/4" 12,5 Pump kit LEDUC PA25L M2371172 28 2" 3/4" 17 Pump kit LEDUC PA32L M2371234 34 2" 3/4" 17 Pump kit LEDUC PA40L M2371233 43 2" 3/4" 17 Pump kit LEDUC PA50L M2371173 50 2" 3/4" 17 Pump kit LEDUC PA50L (>13t) M2371239 50 2" 3/4" 17 Pump kit LEDUC PAC65L M2371174 68 2" 3/4" 18,5 Pump kit LEDUC PAC65L (>13t) M2371101 68 2" 3/4" 19 Pump kit LEDUC PAC80L M2371102 78 2" 3/4" 19 Pump kit LEDUC PA2x40L M2371236 2x39 2" 3/4" 19 Pump kit LEDUC PA2x57L M2371200 2x57 2" 3/4" 20 GUIMA PALFINGER –V4 – April 2012 8 LEDUC Pump Kit: XP Serie Single flow The X-range pumps are designed for the most severe working conditions. The exceedingly compact design combined with technologies shows that this pump range is ideal for narrow places and high revolution speeds, especially appropriate with conventional secondary drives. • Use of high-class, mechanically resistant materials • Compact design at max. displacement volume • High pump drive at high pressure demands • 7 piston technologies • Optimized synchonising between disc and drum • Change of rotating direction by simply changing a fitting • Reinforced sealings • Reduced noise levels • Higher working pressure • Easy handling • Long service life Dimensions GUIMA PALFINGER –V4 – April 2012 9 LEDUC Pump Kit: XP Serie Single flow Type A B C DEF H Pump kit LEDUC XP50L 214,4 195,6 92 118,9 85,7 108 54 Pump kit LEDUC XP63L 214,4 195,6 92 118,9 85,7 108 54 Pump kit LEDUC XP80L 241,7 220,9 103,5 133,3 97,4 123 60 Pump kit LEDUCXP108L 241,7 222,5 104,8 133,3 97,4 123 60 Composition of the pump kit: Pump, pressure and return couplings Displacement Couplings Pump weight Designation Reference volume cc/rot suction pressure kg Pump Kit LEDUC XP50L M2371733 50 2" 3/4" 12 Pump Kit LEDUC XP63L M2371732 63 2" 3/4" 12 Pump Kit LEDUC XP80L M2371310 80 2" 1" 18 Pump Kit LEDUCXP108L M2371305 108 2" 1" 18 GUIMA PALFINGER –V4 – April 2012 10 LEDUC Pump Kit: XP Serie By-pass valve For certain X-pump applications with a continuous, not disconnectable secondary drive number existing (e.g. motor-camshaft drive), there is a special by-pass valve, which is mounted directly at the end of the pump body. This allows a continuous pumping rotation speed with the following advantages: • No heat development within the hydraulic circuit • No negative detraction of the pumps‘ service life • No further necessary modifications at the hydraulic system of the vehicle The by-pass valve is a shiftable solenoid valve (24 volt). Without flow, the by-pass valve is open and connects the pressure side with the suction side.