Global Engineered Solutions

Drive Systems

ELECTRIC | HYDRAULIC | MECHANICAL Drive trains, assemblies and precision gears Worldwide

10 Manufacturing Locations with 5,000+ Employees

UK – Huntingdon USA – Lafayette, IN Russia – Moscow UK – Warwick

India – Noida India – Sanand

China – Suzhou China – Shanghai India – Belgaum

Brazil – Sao Paulo

Italy – 5 Locations

Manufacturing Locations Sales / Marketing Offices Software Design & Electronic Controls Center

Innovation ... Excellence ... Integrity ... Team Spirit

2 Our global commitment to you

Oerlikon Drive Systems Segment designs and manufactures gears, drives, transmissions and assemblies for the world’s leading equipment manufacturers – agricultural, construction, energy, mining, transport, specialty industrial and high performance automobiles.

To provide local support for the global demand these companies have for world-class engineered drives, we are making major investments in North America, Europe, China and India.

Drive Systems products are under the Oerlikon Fairfield and Oerlikon Graziano brands in equipment of all types – tractors, bulldozers, pavers, haul trucks, augers, man lifts, work boats, cranes, locomotives, buses, golf cars, electric and hybrid vehicles, supercars and more – transferring power in hundreds of applications.

Our Drive Systems Segment has more than 90 years experience in developing innovative power transmission solutions for electric, mechanical and hydraulic drive applications.

With manufacturing locations in key markets and more than 5,000 employees worldwide, we offer the resources you need to bring your challenging drive concept to a production reality.

The four Drive Systems business units – Americas, EMEAR, China and India – all answer to a singular standard: Excellence.

Excellence in product. Excellence in performance. Excellence in customer support.

3 Engineering

Our Drive Systems Segment employs more than 100 engineers worldwide engaged in design, applications development, product testing and validation.

Recruited from top universities, they enter our engineering culture which encourages talented individuals to develop their skillsets and to become experts in diverse application areas from drive requirements for electric passenger vehicles to marine jack-up systems.

We have been awarded hundreds of patents worldwide for advances such as carbon fiber synchronisers, electronic shifting controls and heat dissipation for complex mechanical assemblies.

Our engineers are experts with drive systems, whether these are hydraulically, mechanically or electrically driven.

Original equipment manufacturers (OEMs) rely on our expertise to solve complex engineering challenges, adding value and competitive advantage to their latest equipment ideas.

4 Innovation fuels our drive

These are the kinds of engineering solutions you can expect from our Drive Systems Segment

• Inspired. We introduced electric drives to the aerial platform industry more than 20 years ago, setting new standards for reliability, efficiency and ease of maintenance.

• Advanced. Our synchroniser and CVT technology enables vehicle manufacturers to build next generation equipment offering fuel savings up to 30%.

• Responsive. Our transmissions deliver record setting shifting speeds while harnessing the power of the world’s most exotic supercars.

• Innovative. Our planetary drives for compact track loaders help reduce emissions while improving vehicle performance.

• Leading Edge. Our multi-speed electric drivelines help manufacturers produce vehicles that accelerate faster, perform better on grades and offer extended range.

5 Manufacturing

We begin with gears. To develop systems that transfer power under demanding conditions, you need the capability and experience to produce world-class gears. We have been manufacturing gears of all types and sizes for more than 90 years – spur, helical, bevel, Zerol® and Hypoid. We produce gears from 12 mm diameters used in high performance automotive transmissions to two meter diameter gears which harness the power of wind turbines.

Locations Our manufacturing plants are strategically located to serve our customers’ primary markets. So where they grow, we go.

Our North American facility (Lafayette, Indiana) is one of the largest integrated gear manufacturing operations in the world, encompassing 14 acres of advanced machine tools within a single structure. Our manufacturing plants in Europe, India and China provide the global reach to support production where our clients need us. And in each location, we are investing millions to put in place new capabilities to support our customers’ growth plans.

6 Flexible. Responsive. Precise. Local.

Machining Processes Each manufacturing center is ISO certified and utilizes Statistical Process Controls (SPC) to produce world-class gears and drives to the highest AGMA, DIN and SAE specifications. A variety of processes are used to achieve the best results – grinding, gashing, hobbing, shaping, shaving, broaching, milling or rolling. If required, we can make gear modifications down to 2/100 the diameter of a human hair. We have the machining capability to fulfill all our customers’ requirements for gears, shafts, splines, carriers and housings.

Heat Treating Our regional manufacturing centers have internal Testing capabilities for processes including tempering, carburising, We have one of the largest installed bases of nitriding, press quenching, induction hardening, thermal CMM gear checking equipment in the industry. deburring, shot peening and crack detection. Internal Each manufacturing center has a fully capabilities in these areas ensure that features critical to equipped laboratory. We check the gears and performance are achieved under our direct control. The dynamically test our assemblies to ensure result: quiet running gears with exceptional wear properties performance requirements are met. Performance and superior gear loading attributes. and reliability are engineered into every product we manufacture. Assembly & Fabrication We build to customer demand – limited edition transmissions for high performance supercars, hundreds of industrial cooling tower fan drives, thousands of electric golf cart transaxles and hundreds of thousands of synchronisers for agricultural tractors – every year. Plus axles, powershift units, swing drives, wheel drives, custom gearboxes and more!

7 Product

Manufacturers specify our products for their engineering, reliability, durability and outstanding performance in the OEM markets we serve – construction, agriculture, specialty industrial, mining and energy, on and off-highway and rail. We have the capability to design complete driveline solutions – axles, transmissions, planetary drives, gears and components – for mechanically, hydraulically or electrically driven equipment.

Gears & Shafts Our Drive Systems Segment is one of the world’s largest manufacturers of custom spur, helical, straight and spiral

reduction components. We also have a worldwide reputation for crown wheels and pinions engineered for technically challenging applications.

Shifting Solutions ™ – Synchronisers & Powershift Clutches We produce more than one million synchronisers a year. Most agricultural tractors built today use our technology to

We test and develop complete powershift units for

manufacturing technologies, such as electron beam

8 High performance for demanding applications

Transmissions Supercar manufacturers – Aston Martin, Audi, Lamborghini, Maserati, McLaren – rely on our experience to design transmissions which harness the power of their extraordinary machines. Our multi-speed electric drivelines allow electric vehicle manufacturers to offer vehicles with better efficiency and increased range. Our CVT transmissions enable agricultural tractor manufacturers to boost performance and improve fuel economy.

Planetary Drives Our Torque-Hub® range of planetary drives is one of the most recognised brands in the industry, delivering torque output for propulsion, rotational or lifting applications.

Axles & Transaxles Our solutions for heavy-duty rigid and steerable axles are offered with a variety of brake options – caliper, drum and wet disk. These are used in a broad range of applications – wheel loaders, graders, articulated haul trucks, agricultural tractors, low-floor city buses, fork lifts and airport ground support equipment.

Custom Gearboxes & Assemblies Our capabilities include: • Custom drives for mobile and stationary applications with torque outputs up to 4,000,000 Nm • Drop boxes, right angle drives, transfer cases and specialty transmissions • Differentials and differential carrier assemblies • Housings and custom drive assemblies employing spur, helical, bevel or parallel shaft designs

9 Agricultural Equipment

Our drive products are specified on the leading brands of agricultural machinery throughout the world – from spray tractors to feed mixers. Today, most of all new agricultural tractors rely on our technology to change or synchronise transmission speed.

Products Axles Crown wheels and pinions Planetary drives Powershift units Ring gears Synchronisers

Applications Balers and windrowers Combines Feed mixers Harvesting equipment Spray tractors Tractors

We are the world’s largest supplier of precision gears and shafts for the agricultural and off-highway vehicle market.

10 Construction Equipment

We engineer innovative drive solutions which improve reliability, vehicle performance and fuel economy for leading manufacturers of construction equipment.

Products Axle assemblies Electric drives Swing drives Track drives Wheel drives

Applications Access platforms – scissor and boom lifts Bulldozers Compactors Cranes Excavators Graders Pavers Skid steer and compact track loaders Trenchers Wheel loaders

Our drives can be found on the equipment produced by the top three access platform manufacturers. Combined, these firms produce more than 70% of the machines sold into the aerial platform market.

11 Specialty Industrial Equipment

We provide a variety of products tailored for specialty industrial applications from automated guided vehicles to cooling tower fan drives. We offer powershift solutions, transmissions and transaxles for the fork lift market. Our planetary and electric drives are used with mobile cranes and automated guided vehicles (AGVs). Our custom- designed drives propel fans, mixers and augers in varied and unique operations.

Products Axles with drum or wet disk brakes Custom drive assemblies Electric drives Planetary drives Powershift transaxles Powershift transmissions

Applications AGVs Augers Conveyors Cooling tower fans Fork lifts Mixer drives Mobile and stationary cranes Water treatment aerators

Custom drives from our Drive Systems Segment are used in the majority of the world’s wet cooling tower installations.

12 Energy

We support global energy production by providing engineered solutions that enable energy creation and resource development. Our custom gears are used to generate power in wind turbines and drive frac pumps and transmissions during natural gas extraction. Our custom assemblies drive cutter heads, tracks and gathering arms in underground and surface mining operations. Offshore energy producers rely on specialty drives from Oerlikon to raise and lower lift boat and jack-up rigs and to operate the marine cranes that support oil production.

Products Custom gears, rings and pinions Custom gearboxes Cutter head drives Jack-up drives Pitch and yaw drives Swing drives Tram / track drives Winch drives

Applications Jack-up rigs Lift boats Oerlikon Fairfield has “type approval status” Marine cranes from ABS for offshore gearbox designs Surface miners and haul trucks which greatly shortens the time required by Underground miners, roadheaders and shuttle cars naval architects and shipbuilders to obtain Well service and production equipment vessel certifications. Wind turbines

GustoMSC | JOY | Komatsu | SANY | Seatrax

13 On or Off Highway

Our Drive Systems Segment is a market leader for advanced transmissions such as DCTs, AMTs, active torque distribution systems and innovative electric drives. Our products are found in all premium brands of performance automobiles. Our innovative electric driveline solutions propel hybrid and fully electric commercial and passenger vehicles. We provide custom axle assemblies for applications ranging from golf carts to city buses. VOCIS, a subsidiary company within Oerlikon Graziano, specialises in developing the electronic controls and software to interface with our products, allowing us to provide complete turn-key solutions.

Products AWD assemblies Differentials Gearboxes for performance automobiles Power transfer units Special axle assemblies Transaxles Transmissions for electric and hybrid vehicles

Applications Automobiles – high performance Commercial vehicles Electric and hybrid vehicles Our rear final drive is used to Golf carts and utility vehicles propel the powerful 2.3L Triumph Ground support equipment Rocket III motorcycle. Low floor city buses

14 Rail / Transport

We have broad capabilities to produce custom gears, shafts and components for the drive trains of vehicles designed for material transportation. Our facilities can both machine and provide the heat treatment for large components. This is a key reason why we have supply relationships in these markets which extend back 50 years. We offer a variety of additional services including post heat treatment grinding, shot peening and magnaflux crack detection.

Products Custom traction gearing Pinions and shafts Planetary and component subassemblies

Applications Diesel electric locomotives Marine propulsion gearing Mine haul trucks Rail maintenance vehicles

Custom drives for ballast cleaning equipment from Oerlikon Fairfield are being used to modernize China’s high speed rail network.

15 Drive Systems

Oerlikon Drive Systems Segment Sales Offices

AMERICAS Oerlikon Fairfield US 52 South / PO Box 7940 Lafayette, Indiana 47903-7940 United States T: +1.765.772.4000 F: +1.765.772.4001

EMEAR Oerlikon Graziano Via Cumiana 14 10098 Rivoli (Torino) Italy T: +39.011.95701 F: +39.011.9594803

INDIA GRAZIANO Trasmissioni INDIA Pvt Ltd Plot No. 14, Udyog Kendra Greater Noida, U.P. 201304 India T: +91 (0) 120.6625500 If your company has the passion to build equipment that F: +91 (0) 120.6625699 will out perform, out last and out sell the competition, CHINA call us or visit www.oerlikon.com/drivesystems Oerlikon 48F Intercontinental Center 100 Yutong Road Shanghai 200070 China T: +86.21.52885888 F: +86.21.52885800