When You Specify Boringly Reliable Fluid Dispense Valve Systems, You Say "Good-Bye" to Costly Downtime
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® A NORDSON COMPANY When you specify boringly reliable fluid dispense valve systems, you say "Good-bye" to costly downtime. ® Quiet dependable The best fluid dispense valve system is the one you forget about. EFD precision fluid dispense valves eliminate or significantly reduce production downtime costs. When maintenance is required, simplified procedures mean minimal interruption. EFD dispense valves—maximum reliability with the lowest "fuss" factor. Engineered for the most demanding mechanical and envi- ronmental applications, EFD valve systems provide very reliable dispensing solutions for benchtop applications, machine builders, and very cost-effective, drop-in retrofit alternatives for machine operators. Index Valve features and selector — pages 4 to 5 Dispense valves — pages 6 to 27 diaphragm, piston, high flow, needle, high pressure, spray, internal spray, coating, auger Applications — pages 28 to 29 Valve controllers — pages 30 to 35 VALVEMATE™ 7000 and controllers for spray, internal spray and auger systems 735HPA spool valve applies even stripes of structural adhesive to brake shoe linings. Fluid reservoirs — page 36 2.5 oz. cartridges, one liter and 5.0 liter tanks Fuel injection manifold bores on Ford engines receive a fine coating of oil without overspray Dispensing tips — page 37 by using 780S-SS spray valves. photo courtesy of Ford Motor Company Recommendations — page 39 Fine flow control of the 752V-SS diaphragm valve evenly coats compact disc with UV-cure lacquer. photo courtesy of Weld-Equip Europe 2 dispense valve systems Proof of performance Before you commit to EFD dispense valve systems, you want to thoroughly prove the value of this change. EFD will provide at no cost a complete evaluation system for your testing—valve, controller and tank reservoir. Easy system specifying Once the valve recommendation is made—based on type of fluid, deposit size, and application—all required fittings, hoses and components are included for easy installation and setup. Technical application assistance Proven valve system designs (with over 100,000 in daily operation), experienced recommendations and technical support ensure trouble-free operation. EFD dispense valve system benefits Our unconditional performance guarantee. VALVEMATE™ 7000 and 752V valve dispense UV-cure adhesive to hold calibration screws Exceptionally long life with minimal maintenance. in position on HVAC pressure switches. Interactive microprocessor-based controllers simplify photo courtesy of Tridelta Industries, Inc. PLC settings and provide consistent operation. Diaphragm valve applies a dot of Cost-effective replacement for older technology valves. cyanoacrylate to tack hose clamp in place. Worldwide customer service and support. Same day shipment —valves, systems and parts. Designed and produced by EFD in the USA. Steady Time Set Test Clear Fast Slow POWER 5 0 20 RUN SETUP CYCLE VALVEMATE Run Purge Fast Slow Pressure STOP 7000 Setup Program Time Set Time 3 Valve features Valve type Features 752V-UHSS 752V-SS 725DA-SS 725HF-SS 725HF-A 740V-SS 735HPA 780S-SS 782R-24 790 MC785 Adjustable fluid flow —— — Snuff-back cutoff — — — ———— Air cutoff ———————— Valve chamber Acetal — —— ————O — 303 stainless steel OO— — — UHMW* polymer —————————— Fail-safe static condition — FDA-compliant wetted parts — — Stroke control reference knob ——— — —— Tamper-resistant stroke control OO———O — OO—— Teflon®-coated Viton® diaphragm —————————— UHMW* polymer diaphragm —————— 303 stainless steel air cylinder ——————— * Ultra High Molecular Weight irradiated polyethylene Applicable O Optional — Not applicable Bead of cyanoacrylate applied by the 752V-UHSS valve bonds and seals plastic housings on the mechanism for electric car mirrors. photo courtesy of Weld-Equip Europe Microprocessor-based VALVEMATE™ The model 780S-SS with a fan nozzle controllers allow on-the-fly adjustment sprays a precise amount of grease onto without lengthy reprogramming or costly a door handle spring. Valve control is downtime and are easily interfaced with the provided by the VALVEMATE™ 7040. host PLC. photo courtesy of FTI International Precise amounts of UV-cure epoxy is applied onto Ritepoint® pen clips with two 740V-SS needle valves. photo courtesy of Penn Corp. 4 Valve selector Deposit type Type of fluid Potting/ Lines/ Filling/ Microdots Dots Encapsulating Stripes Packaging Spray Internal Spray Accelerators 740V-SS 752V-UHSS - 740V-SS 752V-UHSS 780S-SS 782R-24 Activators 740V-SS 752V-UHSS - 740V-SS 752V-UHSS 780S-SS 782R-24 Alcohol 740V-SS 752V-UHSS - 740V-SS 752V-UHSS 780S-SS 782R-24 Anaerobics 752V-UHSS 752V-UHSS - 752V-UHSS 725HF-A - - Conformal Coatings 740V-SS 752V-UHSS 752V-UHSS 752V-UHSS 725HF-SS 780S-SS - Copper Braze Paste - 725DA-SS - 725DA-SS 725HF-SS - - Cyanoacrylates 752V-UHSS 752V-UHSS - 752V-UHSS 725HF-SS - - Electrolytes 740V-SS 752V-UHSS - - 752V-UHSS 780S-SS - Epoxies 740V-SS 752V-UHSS 725DA-SS 725DA-SS 725HF-SS - - Fluxes, liquid 740V-SS 752V-UHSS - 752V-UHSS 725HF-SS 780S-SS - Fluxes, paste 740V-SS 725DA-SS - 725DA-SS 725HF-SS - - Greases low pressure (to 100 psi) 740V-SS 725DA-SS - 725DA-SS 725HF-SS 780S-SS - medium pressure (to 300 psi) 740V-SS 735HPA - 735HPA 735HPA 780S-SS high pressure (to 2500 psi) - 735HPA - 735HPA 735HPA - - Inks 740V-SS 752V-UHSS - 740V-SS 725HF-SS 780S-SS 782R-24 Oils 740V-SS 752V-UHSS - 740V-SS 725HF-SS 780S-SS 782R-24 Paints 740V-SS 752V-UHSS - 740V-SS 725HF-SS 780S-SS 782R-24 Reagents 740V-SS 752V-UHSS - 740V-SS 752V-UHSS 780S-SS - RTV/sealants low pressure (to 100 psi) 740V-SS 725DA-SS 725DA-SS 725DA-SS 725HF-SS - - medium pressure (to 300 psi) 740V-SS 735HPA 735HPA 735HPA 735HPA - - high pressure (to 2500 psi) - 735HPA 735HPA 735HPA 735HPA - - Solder Resists - 725DA-SS - 725DA-SS 725HF-SS - - Solvents 740V-SS 752V-UHSS - 740V-SS 752V-UHSS 780S-SS 782R-24 Solder Pastes 790 790 - 790 - - - UV-cure & light-cure 740V-SS 752V-SS 752V-SS 752V-SS 725HF-A - - UV-cure with anaerobic 752V-SS 752V-SS 752V-SS 752V-SS 725HF-A - - Water 740V-SS 752V-UHSS - 740V-SS 752V-UHSS 780S-SS 782R-24 White Glue - 725DA-SS - 725DA-SS 725HF-SS - - 5 0 20 5 0 20 5 0 20 5 0 20 752V-UHSS 725DA-SS 725HF-SS 740V-SS 735HPA 780S-SS 782R-24 790 5 752V-SS diaphragm valve places uniform dots of adhesive on plastic bottle threads. Controlled application improves cosmetic appearance and keeps caps secure during shipment. Precise amounts of UV-cure adhesive are dispensed onto calibration screws in residential circuit breakers with six Six 752V-UHSS valves, each connected to a VALVEMATE™ 7000 752V-SS diaphragm valves. photo courtesy of Hanson controller, make identical deposits of cyanoacrylate on medical Systems, Inc. devices. photo courtesy of Automation Technologies Corporation 752V-UHSS valve applies adhesive activator on the mechanism of a precision writing instrument. Adjustments can be made on-the-fly with the VALVEMATE™ 7000 controller without interrupting production. photo courtesy of A.T. Cross Company 6 Diaphragm valves Description The 752V Series dispense valves incorpo- Stroke Control rate a unique inert polymer diaphragm that isolates the Stroke Reference actuator from the valve and provides very fine flow Piston Spring control for all low to medium viscosity fluids. Use the 752V-UHSS, with UHMW* polymer wetted parts, Cylinder Body for solvents, cyanoacrylates, anaerobics and fluxes. Piston Mounting Use the 752V-SS, with acetal valve chamber, for consis- Hole Actuating Air Input 10-32 UNF tent, bubble-free dispensing of UV-cure polymers. 10-32 UNF Fluid Inlet Diaphragm 1/8 NPT Compact size and weight Fluid Chamber Adjustable fluid flow control 752V-SS Acetal 752V-UHSS UHMW Positive shutoff, no seals Easy cleaning without valve demounting Benefits Tip Adapter FDA-compliant wetted parts Diaphragm life exceeds 1x108 752V-UHSS - actual size Cycle rate exceeds 500/minute Refer to pages 24-25 for valve specifications. Stainless steel cylinder body 752V-HL is an optional configuration where the valve is hand-held and actuated by a mechanical hand lever. Piston Use for manual bead applications of cyanoacrylates or other low to medium viscosity fluids. Cylinder Body Hand Lever * Ultra High Molecular Weight irradiated polyethylene Diaphragm Fluid Inlet 1/8 NPT ™ Fluid Chamber Steady Time Set Test Clear Fast Slow The microprocessor-based VALVEMATE 7000 POWER RUN Tip Adapter SETUP controller (page 31) makes valve setup and . CYCLE Run Purge Fast Slow Pressure adjustment fast and easy. VALVEMATE STOP 7000 Setup Program Time Set Time 752V-HL - 1/2 actual size Operation Input air acts on the piston and causes the UHMW polymer diaphragm to open and allow pressurized fluid to flow. The valve open time can be as short as 15 milliseconds. The adjustable open/close stroke (0.005 to 0.025 inches) means very fast response and positive shutoff. The amount dispensed depends on open time, fluid pressure, fluid viscosity, closed open flow adjustment and tip size. ® 7 Fixtured on an XY table with EFD's universal valve mount, the 725DA-SS applies a neat, even bead of water-based adhesive. photo courtesy of DCI 8 Piston valves Actuating Air Input 1/8 NPT Description The 725D Series dispense valves are designed for precise application of medium to high viscosity Cylinder Cap fluids. The piston design provides a slight snuff-back Guide Pins at the end of the dispense cycle for positive fluid cutoff. Piston These valves are ruggedly constructed, pneumatically operated and feature a unique UHMW* polymer dia- Shaft Locking Screw phragm that isolates the wetted components from the actuator.