Sgm Group of Companies
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CONTENTS 02 SGM GROUP OF COMPANIES 08 ENGINEERING 10 PROCUREMENT 12 CONSTRUCTION 38 MAJOR REPAIRS 40 HEALTH, SAFETY AND ENVIRONMENT 42 EMPLOYMENT AND SOCIAL POLICY SGM GROUP OF COMPANIES IS A LEADER IN PROVIDING CIVIL INFRASTRUCTURE ENGINEERING AND CONSTRUCTION SERVICES FOR THE OIL AND GAS SECTOR. IT TAKES PART NEARLY IN ALL MAJOR RUSSIAN OIL AND GAS INFRASTRUCTURE PROJECTS OF STRATEGIC IMPORTANCE SGM GROUP OF COMPANIES LLC «STROYGAZMONTAZH» EST. 2007 SGM GROUP OF COMPANIES JSC «LENGAZSPETSSTROY» JSC «KRASNODARGAZSTROY» 03 EST. 1968 EST. 1979 LLC «SCC GAZREGION» LLC «NEFTEGAZKOMPLEKTMONTAZH» EST. 2010 EST. 2005 JSC «VOLGOGAZ» LLC «SGM-MOST» EST. 1958 EST. 2015 LLC «INVESTMENTS AND CONSTRUCTION» LLC «FORESTRY SPHERE» EST. 2014 EST. 2015 CORE ACTIVITIES: ENGINEERING PROCUREMENT CIVIL CONSTRUCTION CROSS-COUNTRY GAS PIPELINE CONSTRUCTION OFFSHORE CONSTRUCTION ONSHORE FACILITIES CONSTRUCTION GAS INFRASTRUCTURE DEVELOPMENT MAJOR REPAIRS STROYGAZMONTAZH: a member of the Self-regulatory a member of the International organization “Association of gas & oil Pipeline & Offshore Contractors complex builders” (“SO AGOC”), Association (IPLOCA) Association “Union of companies performing engineering surveys in the oil & gas industry “Surveying- SGM GROUP OF COMPANIES Engineer” (Association “Surveying- Engineer”) and Association “Union of companies performing design works in 05 the oil & gas industry “Design-Engineer” (NP “Design-Engineer”) authorized to perform work using the information containing state secrets KEY PERFORMANCE AND FINANCIAL INDICATORS, TECHNICAL CAPABILITIES PERFORMANCE INDICATORS Units 2013 2014 2015 Gas pipelines constructed by SGM Group km 2,491 2,469 1,780 Incl. cross-country gas pipelines km 683 826 688 Gas infrastructure development km 1,808 1,643 1,093 Compressor stations pcs. 6 5 6 Major repair works at gas pipelines km 476 976 820 FINANCIAL INDICATORS 2013 2014 2015 Total revenue, Rub. 207,643,674 190,672,330 236,431,052 Linear construction 91,183,255 92,524,881 130,459,850 Onshore construction 30,499,733 26,525,066 31,880,861 Gas infrastructure development 15,348,442 12,543,861 9,368,510 Major repairs 36,988,325 32,113,034 24,157,899 Maintenance and repair 1,237,316 1,962,217 2,376,668 Diagnostic study 2,834,032 3,534,923 3,891,771 Infrastructure construction 2,536,234 Industrial construction 6,247,060 Production 7,477,432 7,168,023 5,528,875 Sales/usage of materials/inventory 19,369,508 11,433,270 16,664,972 Miscellaneous 2,705,632 2,867,054 3,318,353 TECHNICAL CAPABILITIES SGM GROUP OF COMPANIES CONSTRUCTION MACHINERY MOTOR VEHICLES 07 AND EQUIPMENT Main groups QTY (excl. labor-saving devices) Crew change buses 175 Main groups QTY Regular buses 68 Bulldozers 198 High-sided vehicles 130 Pipelayers 332 Dump trucks 265 Excavators 317 Stalk trucks 197 Backhoe loaders 31 Towed vehicles 393 Mobile welding machines 220 Special vehicles 280 Process machines 267 Haul trucks 131 Cranes 146 Light-duty vehicles 382 Hoisting machines 19 Vans 149 Tractors 38 TOTAL 2,170 Loaders 69 Road equipment 55 TOTAL 1,692 SGM GROUP OF COMPANIES ENGINEERING WE PERFORM TURNKEY CONTRACTS, STARTING FROM DESIGN UP TO COMMISSIONING AND HANDOVER. IT’S A NEW COURSE OF DEVELOPMENT FOR STROYGAZMONTAZH. WE USE THIS FORM OF CONTRACTING RELATIONS IN SUCH LARGE-SCALE PROJECTS AS THE KERCH STRAIT BRIDGE CONSTRUCTION AND THE ARTEK INTERNATIONAL CHILDREN’S CENTER MODERNIZATION SGM OFFERS FULL RANGE OF CONTRACT, DESIGN AND We engage experienced CONSTRUCTION ENGINEERING SERVICES: design companies to provide front-end engineering and special consulting services. We prefer Selection and control of contractors to rely upon the design solutions, Background data acquisition; which are based on reasonable Terms of Reference preparation choice of required equipment and Work planning in accordance with the ToR materials, domestic products and Expert appraisal and approval of structural effective technologies. Project and technological solutions management groups provide Development of the design and estimate supervision at all stages of design, documentation as well as detail documentation approval and construction works Obtaining all necessary permits and approvals resulting in high-quality, flexible Construction maintenance and supervision project management and risk Supply chain management mitigation. SGM GROUP OF COMPANIES 09 SGM GROUP OF COMPANIES PROCUREMENT SGM GROUP APPLIES AN EFFECTIVE FACILITY PROCUREMENT MANAGEMENT SYSTEM ALL IN ALL, THE SAVINGS ACHIEVED THROUGH SINGLE SOURCE PROCUREMENT IS UP TO 10% While arranging the delivery of materials and spare parts to our facilities we use up-to-date information technology and precise supply chains, thus covering any Russian facility despite its location. We can deliver materials and equipment by air, train and water, as well as with the help of special transport and logistics companies, if necessary. Duly organized delivery has highly contributed to successful completion of such projects as the Bovanenkovo – Ukhta gas pipeline construction, Urengoy – Surgut gas-condensate pipeline (2nd string) construction, gas processing facility modernization at Novy Urengoy license area. We build temporary infrastructure facilities to perform major projects. In particular, for the Kerch Strait Bridge construction project we have built bypass roads to transport loads, four concrete mixing stations, offloading terminals and reception platforms for construction machinery. This ensures trouble-free procurement and improved construction processes. We purchase materials and equipment from the list of authorized suppliers, provided by our clients, as well as from bidders, who meet client demands better than others. We try to reduce expenses by improving the bid phase. All materials, equipment, mechanical appliances, spare parts, fuels, lubricants and temporary facilities suppliers are requested to pass rigorous evaluation and selection procedure to enter the contract with maximum cost savings and minimum risk. SGM GROUP OF COMPANIES 11 SGM GROUP OF COMPANIES CONSTRUCTION SGM GROUP’S MAJOR PROJECTS: THE KERCH STRAIT BRIDGE SAKHALIN – KHABAROVSK – VLADIVOSTOK THE POWER OF SIBERIA GAS PIPELINE GAS PIPELINE SYSTEM UKHTA – TORZHOK GAS PIPELINE SYSTEM DZHUBGA – LAZAREVSKOYE – SOCHI GAS PIPELINE BOVANENKOVO – UKHTA GAS PIPELINE SYSTEM POCHINKI – GRYAZOVETS GAS PIPELINE THE SOUTHERN CORRIDOR GRYAZOVETS – VYBORG GAS PIPELINE GAS PIPELINE SYSTEM ARTEK INTERNATIONAL CHILDREN’S CENTER THE KERCH STRAIT BRIDGE TRANSPORT CROSSING OVER THE KERCH STRAIT Transport crossing over TOTAL LENGTH the Kerch Strait is a giant Russia’s top-priority infrastructure project. After completion it’ll be the longest bridge in Europe with traffic capacity up to 40 thousand 19 км vehicles and 47 train pairs per day. Two parallel structures – one for four-lane road and another for double-track OVER WATER LENGTH rail road – will link the Crimean Peninsula with the Taman Peninsula. It’ll be built over the Strait, across the Tuzla Island and the Tuzla Spit. When MORE THAN 7 KM in operation the Bridge will provide the consistent connection of the mainland with the peninsula, giving a new impetus to investment activities and tourism in the region. CLIENT: TAMAN FEDERAL The route has been chosen with due regard HIGHWAY AGENCY to geological and ecological aspects of the area. COMPLETION DATE: 2019 The bridge will avoid areas of seismic activities and (Highway opening date: 2018) mud volcanoes, as well as important natural and historical sites. There will be no impact to existing infrastructure. During bridge construction the ferry services will be available. Technical solutions used for bridge construction provide excess structural strength and seismic resistance, thus 595 bridge pillars will be used along with 7 thousand piles of SGM GROUP OF COMPANIES three types: prismatic, tubular and bored. An arch span, 227-meter long and 35-meter high, will be built over the navigable part of 13 the Kerch – Yeni-Kale Channel. THE POWER OF SIBERIA GAS PIPELINE The Power of Siberia gas pipeline is constructed LENGTH OF PIPELINE under large-scale Gazprom’s Eastern Gas Program to transport gas from Irkutsk and Yakutia gas SECTION CONSTRUCTED production centers to the Russia’s Far Eastern regions and China. BY SGM GROUP Total pipeline length is 2,200 km. SGM Group is responsible for 1,124-km pipeline section – from Aldansky Region (the Sakha Republic, Yakutia) to the Chinese border (the Amur Region). км The route of the Gas Transmission System 1,124 (GTS) passes within the corridor of the Eastern Siberia – Pacific Ocean, existing oil pipeline. It runs across swamp, mountainous and seismically active zones. Laying the pipeline in the hard-rock CLIENT: mountainous territory with slope inclination of 33-34 GAZPROM TRANSGAZ TOMSK, LLC degrees requires blasting. COMPLETION DATE: 2018 During pipeline construction the import PIPE DIAMETER: 1,420 mm substitution program is extensively used, which PRESSURE: 9.8/11.5 MPa means that the builders use mostly domestic power units, radio-electronic devices, telecontrol equipment and other high-tech equipment and parts. SGM GROUP OF COMPANIES 15 UKHTA - TORZHOK, UKHTA - TORZHOK - 2 GAS PIPELINE SYSTEM The Ukhta – Torzhok gas pipeline system LENGTH OF PIPELINE SECTION is constructed as part of gas transmission system connecting the Yamal Peninsula CONSTRUCTED BY SGM GROUP with central regions of Russia. The first construction phase has been completed in 2012. STROYGAZMONTAZH supervised construction of 483-kilometer long section, while км the total