(12) United States Patent (10) Patent No.: US 8,501,463 B2 Cox Et Al
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USOO85O1463B2 (12) United States Patent (10) Patent No.: US 8,501,463 B2 Cox et al. (45) Date of Patent: Aug. 6, 2013 (54) ANAEROBC PRODUCTION OF HYDROGEN (56) References Cited AND OTHER CHEMICAL PRODUCTS U.S. PATENT DOCUMENTS (75) Inventors: Marion E. Cox, Morgan Hill, CA (US); 5,350,685 A 9/1994 Taguchi et al. Laura M. Nondorf, Morgan Hill, CA 5,464,539 A 11/1995 Ueno et al. 6,090,266 A 7/2000 Roychowdhury (US); Steven M. Cox, Morgan Hill, CA 6,251,643 B1 6/2001 Hansen et al. (US) 6,299,774 B1 * 10/2001 Ainsworth et al. ........... 210,603 6,342,378 B1 1/2002 Zhang et al. (73) Assignee: Anaerobe Systems, Morgan Hill, CA 6,569,332 B2 * 5/2003 Ainsworth et al. ........... 210,603 2004/0050778 A1 3/2004 Noike et al. (US) 2004/O115782 A1 6/2004 Paterek (*) Notice: Subject to any disclaimer, the term of this FOREIGN PATENT DOCUMENTS patent is extended or adjusted under 35 WO WO-2006-119052 A2 11/2006 U.S.C. 154(b) by 1347 days. OTHER PUBLICATIONS (21) Appl. No.: 11/912,881 Liu et al., 2004. Effects of Culture and Medium Conditions on Hydro gen Production from Starch Using Anaerobic Bacteria. Journal of (22) PCT Fled: Apr. 27, 2006 Bioscience and Bioengineering, vol. 98, No. 4, pp. 251-256.* Zhang et al., Distributed Computer Control of Penicillin Fermenta (86) PCT NO.: PCT/US2OO6/O16332 tion Industrial Production. Proceedings of the IEEE International Conference on Industrial Technology, 1996, pp. 52-56.* S371 (c)(1), New Brunswick, an eppenforf Company, pp. 1-3. http://www.nbsc. (2), (4) Date: Jun. 23, 2008 com/BioFlo-415-SIP-Fermentor.aspx Printed Mar. 26, 2012.* Prell et al. 2000. Lower layer control of the CSTR, a basic part of the bioreactor control system. 27th International Conference of Slovak (87) PCT Pub. No.: WO2O06/119052 Society of Chemical Engineering, Tatranske Matliare, Slovakia, PCT Pub. Date: Nov. 9, 2006 Proc. p. 30, Lecture No. R16.* Claassen, P.A.M. et al., “Utilisation of biomass for the supply of energy carriers.” Appl. Microbiol. Biotechnol. 52:741-755 (1999). (65) Prior Publication Data Gorman, J., “Hydrogen: The Next Generation, Cleaning up productionof a future fuel.” 8 pages retrieved from Internet on Oct. US 2008/0311640 A1 Dec. 18, 2008 27, 2004 http://www.sciencenews.org/articles/2w0021012/bob11. asp. Henley, M. et al., “Microbial Hydrogen Production.” 3 pages Related U.S. Application Data retrieved from Internet on Oct. 27, 2004 http://www.afrlhorizons. com/Briefs, Jun03/MLO227.html. (60) Provisional application No. 60/678,101, filed on May Levin, D.B. et al., “Biohydrogen production: prospects and limita 3, 2005, provisional application No. 60/677,856, filed tions to practical application.” Intl. J. Hydrogen Energy 29:173-185 (2004). on May 3, 2005, provisional application No. Logan, B. et al., "Biological Hydrogen Production as a Sustainable 60/678,077, filed on May 3, 2005, provisional GreenTechnology for Pollution Prevention.” 2 pages retrieved from application No. 60/678,100, filed on May 3, 2005, Internet on Oct. 27, 2004 http://www.engr/psu.edu/h2e/Pub/Logan provisional application No. 60/678,098, filed on May etal 1.htm. Logan, B. et al., “Biological Hydrogen Production in a Bioreactor” 1 3, 2005, provisional application No. 60/677,998, filed page retrieved from Internet on Oct. 27, 2004 http://www.engr/psu. on May 3, 2005. edu/h2e/Pub/Logan etal 1.htm. (51) Int. C. (Continued) CI2M I/07 (2006.01) CI2M I/2 (2006.01) Primary Examiner—Jon PWeber CI2P3/00 (2006.01) Assistant Examiner — Kailash C Srivastava CI2P I/04 (2006.01) (74) Attorney, Agent, or Firm — Wilson, Sonsini, Goodrich CI2N L/20 (2006.01) & Rosati CI2M I/36 (2006.01) CI2M 1/38 (2006.01) (57) ABSTRACT CI2M 1/107 (2006.01) Described herein are methods for producing chemical prod (52) U.S. C. ucts by anaerobically fermenting a particular biomass using USPC ..................... 435/303.2; 435/168; 435/252.1; anaerobic bacteria. Such chemical products includehydrogen 435/286.1; 435/290.4 and other gases, acetic acid and other volatile organic acids, (58) Field of Classification Search Solvents, Solids, and salts of Volatile organic acids. USPC .............. 435/168,252.1, 286.1, 290.4, 303.2 See application file for complete search history. 5 Claims, 18 Drawing Sheets US 8,501.463 B2 Page 2 OTHER PUBLICATIONS Hussy et al., “Continuous Fermentative Hydrogen Production from a Wheat Starch Co-Product by Mixed Microfloara.” Biotech. Bioeng. Logan, B. et al., “Biological Hydrogen Production Measured in 84(6):619-626 (2003). Batch Anaerobic Respirometers.” Environ. Sci. Technol. 36:2530 Lay, J.J. et al., “Influence of chemical nature of organic wastes on 2535 (2002). Oh, S.E. et al., “The Relative Effectiveness of pH Control and Heat their conversion to hydrogen by heat-shock digested sludge.” Intl. J. Treatment for Enhancing Biohydrogen Gas Production.” Environ. Hydrogen Energy 28:1361-1367 (2003). Sci. Technol. 37:5186-5190 (2003). Taguchi et al., “Direct conversion of ceulolosic materials to hydro Raskin, S.S. et al., “Hydrogen Production by Anaerobic Microbial gen by Clostridium sp. Strain No. 2. Enzyme and Microbial Tech. Communities Exposed to Repeated Heat Treatments.” Proceedings 17: 147-150 (1995). of the 2002 U.S. DOE Hydrogen Program Review, NREL/CP-610 Yokol, H. et al., “Microbial production of hydrogen from starch 32405, 17 pages. manufacturing wastes.” Biomass and Bioenergy 22:389-395 (2002). Regan, J. et al., “Genetic Engineering of Chlostridium PCT/US06/16332 Search Report Dated Sep. 12, 2008. acetobutylicum for Enhanced Production of Hydrogen Gas, 1 page retrieved from Internet on Oct. 27, 2004 http://www.engrpsu.edu/ Abraham et al., "Commissioning and Re-Design of a Class A Ther h2e/Pub/Regan etal 1.htm. mal Hydrolysis Facility for Pre-Treatment of Primary and Secondary Ren, N.O. et al., “Hydrogen Production from Molasses by Anaerobic Sludge Prior to Anaerobic Digestion.” 76' Annual Water Environ Activated Sludge in Pilot-Scale Bioreactor.” Poster Presentation 2-27 ment Federation Technical Exposition and Conference, from 26' Symposium on Biotechnology for Fuels and Chemicals, XP002660698, pp. 1-14 (2003) Retrieved from the Internet: May 9-12, 2004, Chattanooga, TN USA, retrieved from Internet on URL:http://www.cambi.no/photoalbum/view2. Dec. 17, 2004, http://www.ct.ornil.gov/symposium/index files/2ab P3NpemU9b3JnJmlkPTIyMDAZMCZOeXB1PTE *abstract *p. 2, stracts/2 27.htm. last paragraph-p. 3, last paragraph. Taguchi, F. et al., “Continuous Hydrogen Production by Clostridium Wang et al., “Producing Hydrogen from Wastewater Sludge by sp. Strain No. 2 from Cellulose Harolysate in an Aqueous Two-Phase Clostridium Bifermentans,” Journal of Biotechnology, vol. 102, No. System.” J. Fermentation and Bioengineering 82(1):80-83 (1996). 1, pp. 83-92 (2003). Van Ginkel, S. et al., “Role of Initial Sucrose and pH Levels on EP06751822.5 Extended European Search Report mailed Oct. 18, Natural, Hydrogen-Producing, Anaerobe Germination.” Proceedings 2011. of the 2001 DOE Hydrogen Program Review, NREL/CP-570 3053.15 pages. * cited by examiner U.S. Patent Aug. 6, 2013 Sheet 2 of 18 US 8,501.463 B2 + z?un61-I SSeuJ01E U.S. Patent Aug. 6, 2013 Sheet 3 of 18 US 8,501,463 B2 €3.Infi!-- wrwryorms Vancornycfnsuscesceptible. -- U.S. Patent Aug. 6, 2013 Sheet 4 of 18 US 8,501.463 B2 #7eun61-I uwww.sax ter-r mini-in. al-rial waterinerrassisternaror U.S. Patent Aug. 6, 2013 Sheet 5 of 18 US 8,501.463 B2 ----****.xxx****** ?un61-IG U.S. Patent Aug. 6, 2013 Sheet 9 of 18 US 8,501.463 B2 l U.S. Patent Aug. 6, 2013 Sheet 11 of 18 US 8,501.463 B2 ??eun61-I U.S. Patent Aug. 6, 2013 Sheet 12 of 18 US 8,501.463 B2 U.S. Patent Aug. 6, 2013 Sheet 13 of 18 US 8,501.463 B2 €),bun61-I SSeluOIRJO |d??S SSeluO?g30 Zd??S U.S. Patent Aug. 6, 2013 Sheet 14 of 18 US 8,501.463 B2 | U.S. Patent Aug. 6, 2013 Sheet 16 of 18 US 8,501.463 B2 SSEuIO/g U.S. Patent Aug. 6, 2013 Sheet 17 of 18 US 8,501.463 B2 L?,eun61-I No.sae quoudinbº U.S. Patent Aug. 6, 2013 Sheet 18 of 18 US 8,501.463 B2 ?un61-I8), US 8,501,463 B2 1. 2 ANAEROBC PRODUCTION OF HYDROGEN into chemical products. In another aspect are assemblages AND OTHER CHEMICAL PRODUCTS which comprise sources of steam; turbines; and digesters. In one aspect is the use of bacteria for the production of CROSS REFERENCE hydrogen and other chemical products. In another aspect biomass prepared for use in hydrogen production has been This application claims the benefit of U.S. provisional sterilized, deoxygenated, concentrated, detoxificated, and/or application Ser Nos. 60/678,101, filed May 3, 2005; 60/677, pre-digested while optimal bacterial strains for anaerobic 856, filed May 3, 2005; 60/678,077, filed May 3, 2005; fermentation of the biomass have been selected by means of 60/678,100, filed May 3, 2005; 60/678,098, filed May 3, a Knowledge Management System, and selected and isolated 2005; and 60/677,998, filed May 3, 2005, all of which are 10 using an isolation/enrichment system. incorporated by reference in their entirety. Bacterial Strains In further or alternative embodiments of all aspects FIELD OF THE INVENTION described herein using bacterial strains to anaerobically fer ment biomass and obtain chemical products therefrom, the The methods and compositions described herein are 15 bacterial strains are substantially purified anaerobic bacteria directed to the production of hydrogen and other chemical and such substantially purified bacterial strains are selected to products via the anaerobic bacterial fermentation of biomass, anaerobically ferment the biomass, and in still further or and the production of hydrogen and other chemical products alternative embodiments of all aspects, the Substantially puri via bacterial conversion of products obtained from anaerobic fied bacterial strains are selected from the group consisting of fermentation.