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Provincial Science & Technology Center DEPARTMENT OF SCIENCE AND TECHNOLOGY IV-A 2015 ANNUAL REPORT Provincial Science & Technology Center - Batangas Provincial Engineering Office Compound, Kumintang Ilaya, Batangas City http://dost-batangas.com | [email protected] | (043) 723-6115 Page 1 of 54 I. Technology Transfer and Commercialization A. SET-UP Core Program New Projects-Firm-Based Upgrading of Production Facility of Digit-All Enterprises Mr. Romulo C. Marasigan (Proprietor) Digit-All Enterprises 114 Rizal Ave., Brgy. 22, Batangas City Digit-All Enterprises is a single-proprietorship business based in Batangas City. The firm was established in 2012 producing advertisement materials and corporate giveaways. Business activity of the firm includes designing and printing banner, signage, plaques, medals, nameplates, t-shirt printing and others. The production site is located in Bry, Calicanto, Batangas City and the other branch in Rizal Avenue, Batangas City serves as the company's market outlet for their finished products display and office for business transactions with their customers. The majority of customers of Digit-All Enterprises are government agencies, schools and companies located in Batangas City, Batangas such as Batangas Provincial Capitol, Department of Education, Batangas State University, University of Batangas, Lyceum of the Philippines - Batangas, De La Salle Lipa, Jetster Enterprises, Batangas National High School, Saint Bridget, JG Summit, Shell Corporation, etc. There are also walk-in customers in a very small percentage as compared to their regular customers. Presently, they are looking forward to gain regular customers such as schools, companies and government agencies outside of Batangas City. To upgrade the capability of the company in catering large format printing, which is outsourced before, the DOST PSTC Batangas through SETUP provided the company with the Large Format Printer acquired last December 2015. With this S & T intervention, the firm is expecting to increase the production volume and sales by 30% with the improved product quality and elimination of dependency to other printing shops that caused major delay of production. The firm is also expecting for savings and provide more services to meet the need of their customers. Page 2 of 54 Improvement of Service Capabilities of Fleet Maintenance & Consultancy Services Inc. Mr. Diosdado C. Cabotaje (President) Fleet Maintenance & Consultancy Services, Inc. Balagtas, Batangas City, Batangas Metalock Engineering UK Limited is an established mechanical equipment repair company with proven expertise in quality repairs, maintenance, bespoke modifications and equipment upgrades around the world. It was started in the year 1930’s. After a long journey of the company, they hired more specialists and engineers. In 1947, they were acknowledged leader in specialist mechanical repair, ranging from on-site machining and metal stitching repairs, welding and alignment, metal spraying and electromechanical work. Because they are offering all these services in one place, the customers are enjoy with peace of mind and satisfy to their cost-effective one-stop repair and maintenance service. Year 2006, Metalock Philippines located at Makati, Philippines was bought by Mr. Cabotaje and renamed it to Fleet Maintenance and Consultancy Services, Incorporated having the same service offering with Metalock Engineering. Metalock Engineering allowed FMCS to use the brand “Metalock” or represent the Metalock Philippines by not using the name of the company. From meager resources and personnel in its early years of operation, the company grew and increased in all aspects of operations. The successful growth of FMCS has been achieved through their quality of work and emergency services provided. The FMCS services have its application in almost every field of the industry. The company started as an all-in place service firm. “It has no shop nor plant but only tools plus the know-how”. Today, the FMCS shop support facility is being developed. Steps are being undertaken to further improve and expand company’s service capabilities. The company availed the SETUP program through the DOST PSTC Batangas for technological interventions in upgrading their production facilities. The project was approved in December 2015 with the provision of the Vertical Turret Milling Machine which will be implemented in the first quarter of 2016. The project aims to speed up the production process and increase sales, to eliminate the subcontracting practice of the company, strengthen the capability of FMCS in terms of fabrication, improve their product and service quality, reduce rejects, generate savings and increase the production capacity. Page 3 of 54 Technology Upgrade of the Sortidos Production of Panaderia Pantoja, Inc. Mr. Arthur Anthony G, Pantoja (President / COO) Panaderia Pantoja, Inc. #81 A. Mabini Ave., Tanauan City Batangas In 1950, the couple Aurelio and Celinda Pantoja arrived in their inherited house in Barangay IV, Tanauan City, Batangas and found a worn out brick oven in the backyard. The oven inspired Aurelio to start a bakery business. With only a capital of Php 50, 000, Aurelio rehabilitated the oven and hired few bakers from neighboring towns. During that time, there were no mechanical equipment such as mixers, rounders, dough rollers and slicers. Everything was made and processed by hand. Aurelio performed multiple jobs and functions from being the purchaser, delivery man and production manager while Celinda handled the day-to-day operations of the bakery. There were only two bakeries in Tanauan, Panaderia Pantoja and Almeda Bakery. The couple relied only on “word of mouth” to market their products which at that time were only limited to pandesal, jacobina, paborita, and a few other old time favorites. The couple has six (6) children and their eldest son Arturo had a strong interest in the business. Arturo, after obtaining a degree in Business Administration from the University of the East, took over the business in 1970 and started mechanizing the operations and hired more people. By that time, new bakeries have emerged in town. Panaderia Pantoja was no longer affected since it has already established its name and a loyal customer base. Panaderia Pantoja has become one of the largest bakery chain business in the province of Batangas with franchisees, dealers, and company owned branches in different towns in Batangas, Cavite, Laguna and the Greater Manila Area. Panaderia Pantoja has also entered the international market by exporting some of the products from the Sortidos (biscuits) line through a consolidator. In 2012, Panaderia Pantoja was awarded their first SETUP project in upgrading their production facility. DOST interventions provided to them were the following: acquired equipment to increase production capacity and compliance to GMP and HACCP through SETUP; nutritional and shelf-Life Analysis of jacobina (SETUP) and biscocho product; manpower training on GMP, 5s and HACCP; conduct of Energy Audit; and consultancy (MPEX) and technical advisory services on production process and plant lay-out and facilities. Over-all impact of the project is 33% increase in the production and sales. Seeing other needs for improvements and upgrades due to increasing market demand, Panaderia Pantoja applied again for DOST assistance through TAPI Venture Financing in upgrading their sortidos production line. Through TNA, they identified the need for acquisition of cookie forming machine and senior Page 4 of 54 dough roller. MOA signing of the project was conducted last December 2015 and equipment acquisition will be in the first quarter of 2016. Expected outputs of the project include elimination of backlogging in the rolling process and maximizing the production line, improve in production of sortidos, ensure product quality for fixed roller adjustment for sortidos line, improvement in production time, reduction of remnants of dough using the machine, savings on man-hours, reduction of rejects from deformed cuttings and maximization of mixer capacity. Upgrading the Production Facility of Marzel Woodworks and Sash Factory Marcelo M. Mendoza (Proprietor) Marzel Woodworks and Sash Factory Brgy. Malinis, Lemery, Batangas The Marzel Woodworks and Sash Factory began its operation in the furniture industry in the year 2003 in Brgy. Tubigan, Lemery, Batangas. However, the business was stopped in the year 2005 to 2008 because his brother went abroad. Engr. Marcelo Mendoza decided to continue the business in the year 2009 for his son, an student in college with a Bachelor of Science in Entrepreneurship to have this actual experience in the field of entrepreneurship. He established Marzel Woodworks and Sash Factory in Brgy. Malinis, Lemery, Batangas because of its accessibility to the customers. At first, he did not know who their customers are but with the help of old customers and referrals, he continued to grow the business. It is a family business with his wife as the manager and his son as business adviser. To upgrade their production facility, Engr. Mendoza tapped the assistance of DOST PSTC Batangas for SETUP program. The project proposal was submitted/endorsed for TAPI Venture Financing Program to acquire the FPRDI-designed kiln dryer and other equipment for furniture business. The TAPI/DOST Team already visited and validated the project proposal. The project is expected to be approved and implemented in 2016 with target outputs of increased production volume and sales, improved the processes on planing, sanding,
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