CONCRETE TECHNOLOGY CHAPTER 1 1.1 Defination Of
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CONCRETE TECHNOLOGY CHAPTER 1 1.1 Defination of concrete 1.2 Uses of concrete CHAPTER 2 2.1 Cement 2.1.1 Physical properties of cement 2.1.2 Type of cement2.2 Aggregates 2.2.1 Classification of aggregates 2.2.2 Characteristics of aggregates 2.2.3 Grading of aggregates 2.3 water Page 1 Chapter 1 Cement concrete Introduction 1.1 CEMENT CONCRETE Cement concrete is a product obtained, artificially, by hardening of the mixture of cement , fine aggregates, coarse aggregates and water in a specified pre-determined proportions. The hardening of freshly placed concrete is caused by chemical reaction between water and cement and continue for a long time. Concrete attains full strength with age. To get a”stone like” hardened mass, it is desired to maintain humidity and temperature which can be achived by proper curing. The strength and durability and temperature which can be achived by proper curing. The strength and durability of concrete is dependent upon the quality and quantity of ingredients and also the workmanship involved in performing various operations. The mixture of cement and water is known as mortar.the materials used to make concrete are called as ingredients of concrete (cement, fine aggregates, coarse aggregates and water). The process of making concrete is called as concreting. 1.2 USE OF CONCRETE 1. It is used for the construction of structure, especially the load carrying structural components. 2. It is used for providing damp-proof course. Rich concrete are helpful in controlling dampness. 3. Concrete actually gains strength in presence of of water whereas other materials decay or rot when they become wet. 4. When freshly prepared (green stage) it can be moulded into any shape. 5. Properties of concrete can be tailored depending upon the special requirements of the situation. Page 2 6. It is used for the construction of fir proofing and insulation application , light weight concrete. 7. It can be pumped to greater heights, longer distances and also can be laid into difficult positions. 8. Concrete, as a building material is best suitable for high rising multi-storeyed structures, water storage overhead tanks, industrial sheds, spun pipes, railways sleepers, domes, dams, roads etc. Short answer type question Q1-Define the matrix ? Q2-Define mortar ? Q3-Define reinforced ? Q4-Define concrete technology ? Long answer type question Q1-Explain cement concrete as a construction material ? Q2-Explain the importance of concrete technology ? Q3-write advantages and disadvantages of concrete ? Q4-write various uses of concrete in comparison to other building materia CHAPTER 2 INGREDIENTS OF CONCRETE 2.1 CEMENT Cement is an externally fine material having adhesive and cohesive properties, which provides a binding medium for the discrete ingredients. There is a variety of cementing materials in use for this purpose but the most important one out of many, is a calcareous cement which is obtained by burning together, in a definite proportion, a calcareous (containing calcium carbonate or line) material to a partial fusion at high temperature. Page 3 2.1.1 Physical properties of cement a. Fineness of cement The size of the particles of the cement is its fineness. The required fineness of good cement is achieved through grinding the clinker in the last step of cement production process. As hydration rate of cement is directly related to the cement particle size, fineness of cement is very important. b. Soundness of cement Soundness refers to the ability of cement to not shrink upon hardening. Good quality cement retains its volume after setting without delayed expansion, which is caused by excessive free lime and magnesia. c. Strength of cement Three types of strength of cement are measured – compressive, tensile and flexural. Various factors affect the strength, such as water-cement ratio, cement-fine aggregate ratio, curing conditions, size and shape of a specimen, the manner of molding and mixing, loading conditions and age. While testing the strength, the following should be considered: Cement mortar strength and cement concrete strength are not directly related. Cement strength is merely a quality control measure. The tests of strength are performed on cement mortar mix, not on cement paste. Cement gains strength over time, so the specific time of performing the test should be mentioned. 2.1.2 TYPES OF CEMENT There are various types of cement used in concrete construction. Each type of cement has its own properties, uses and advantages based on composition materials used during its manufacture 1. Ordinary Portland Cement (OPC) 2. Portland Pozzolana Cement (PPC) 3. Rapid Hardening Cement Page 4 4. Quick setting cement 5. Low Heat Cement 6. Sulphates resisting cement 7. Blast Furnace Slag Cement 8. High Alumina Cement 9. White Cement 10. Coloured cement 11. Air Entraining Cement 12. Expansive cement 13. Hydrographic cement 2.2 Aggregates Construction aggregate, or simply "aggregate", is a broad category of coarse to medium grained particulate material used in construction, including sand, gravel, crushed stone, slag, recycled concrete and geosynthetic aggregates. Aggregates are the most mined materials in the world. Aggregates are a component of composite materials such as concrete and asphalt concrete; the aggregate serves as reinforcement to add strength to the overall composite material. Due to the relatively high hydraulic conductivity value as compared to most soils, aggregates are widely used in drainage applications such as foundation and French drains, septic drain fields, retaining wall drains, and roadside edge drains. Aggregates are also used as base material under foundations, roads, and railroads. In other words, aggregates are used as a stable foundation or road/rail base with predictable, uniform properties (e.g. to help prevent differential settling under the road or building), or as a low-cost extender that binds with more expensive cement or asphalt to form concrete. HISTORY People have used sand and stone for foundations for thousands of years. Significant refinement of the production and use of aggregate occurred during the Roman Empire, which used aggregate to build its vast network of roads and aqueducts. The invention of concrete, which was essential to architecture utilizing arches, created an immediate, permanent demand for construction aggregates. Page 5 1 Classification of aggregates The variability in density can be used to produce concrete of widely different unit weights, see Table (1). The most common classification of aggregates on the basis of bulk specific gravity is lightweight, normal-weight, and heavyweight aggregates. This section specifically address the different characteristics found in both lightweight and heavyweight aggregates. LIGHTEWEIGHT AGGREGATES As mentioned in the body of this paper, lightweight concrete contains aggregate that is natural or synthetic which weighs less than 1100 kg/m3. The lightweight is due to the cellular or high internal porous microstructure, which gives this type of aggregate a low bulk specific gravity. The most important aspect of lightweight aggregate is the porosity. They have high absorption values, which requires a modified approach to concrete proportioning. For instance, slump loss in lightweight concrete due to absorption can be an acute problem, which can be alleviated by prewetting (but not saturating) the aggregate before batching. HEAVYWEIGHT AGGREGATES: Heavyweight concrete contains aggregates that are natural or synthetic which typically weigh more than 2,080 kg/m3 and can range up to 4,485 kg/m3. Heavy weight aggregate is most commonly used for radiation shielding, counterweights and other applications where a high mass-to-volume ratio is desired. ASTM C637 covers aggregates used for radiation shielding and Table (3) contains the physical properties of heavy weight aggregates. CHARACTERISTICS OF AGGREGATES Resistance to Freeze Thaw: (Important in structures subjected to weathering) – The freeze thaw resistance of an aggregate is related to its porosity absorption, and pore structure. Specifications require that resistance to weathering be demonstrated by the magnesium sulfate test. Abrasion Resistance: (Important in pavements, loading plat-forms, floors, etc.) Abrasion resistance is the ability to withstand loads without excessive wear or deterioration of the aggregate. Chemical Stability: (Important to strength and durability of all types of structures) Aggregates must not be reactive with cement alkalies. This reaction may cause abnormal expansion and mąp-cracking of concrete. Page 6 Particle Shape and Surface Texture: (Important to the workability of fresh concrete) Rough textured or flat and elongated particles, due to their high surface area, require more water to produce workable concrete than do rounded or cubical aggregates. Grading: (Important to the workability of fresh concrete) The grading or particle size distribution of an aggregate is determined by sieve analysis. Specific Gravity (Density): The specific gravity of an aggregate is the ratio of its weight to the weight of an equal volume of water at a given temperature. Most normal weight aggregates have a specific gravity ranging from 2.4 to 2.9. It is not a measure of aggregate quality. It is used for certain computations in a mix design. Absorption and Surface Moisture: The moisture conditions of aggregates are designated as: Oven-Dry: Fully absorbent. Air-Dry: Dry at the surface but containing some interior moisture, thus somewhat absorbent. Saturated Surface-Dry: