Henning Companies Safety Program V2
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Providing Solutions with a Positive Impact Henning Companies, LLC Safety Program (Name and/or Jobsite) Prepared by: Henning Companies, LLC This Safety Program is in association with: U.S. Compliance Systems, Inc. current as of 12/05/2017. Disclaimer: This Safety Program has been prepared exclusively for: Henning Companies, LLC 5800 Merle Hay Road, suite 14 Johnston, IA 50320 515-253-0943 To the best of our knowledge, the information contained herein is accurate. U.S. Compliance Systems, Inc. accepts no responsibility for errors or omissions. Prepared by: Henning Companies, LLC This Safety Program is in association with: U.S. Compliance Systems, Inc. current as of 12/05/2017. 05/03/2018 Table of Contents Safety and Health Policy Statement 2 New Hire Safety Orientation Policy Statement 3 Section I General Policies & Procedures 4 Safety Program Overview 6 Accident/Injury Prevention 7 Company Personnel 8 Safety Director 8 Safety Program Administrator 8 Employees 8 Subcontractor Involvement & Responsibilities 8 Safety Meetings 9 Housekeeping 9 Sanitation 10 Potable Water 10 Non-Potable Water 10 Toilets 10 Washing Facilities 10 Eating and Drinking Areas 10 Lifting, Pushing, and Pulling 11 Slips, Trips, and Falls 12 Drugs, Alcohol, and Other Prohibited Behaviors 12 Drug Free Job Sites 12 Smoking 13 Prohibited Behaviors 13 Emergency Action Plan 14 Emergency Medical Response 15 Fire Protection 15 Fire Prevention Plan 15 Portable Fire Extinguishers 16 First Aid and First Aid Kits 17 Minor Burns 18 Major Burns 18 Chemical Burns 18 Eye - Foreign Object 18 Eye — Wounds 18 Eye — Chemical Burn 18 Heat Exhaustion 19 Henning Companies, LLC © 2017 U.S. Compliance Systems, Inc. (888) 475-5353. Permission is granted to copy for internal use. Page !1 05/03/2018 Heat Stroke 19 First Aid Kits 20 Class 20 Type 22 Accident Investigation 24 Record Keeping: Injuries & Illnesses 24 OSHA Forms 300; 300A & 301 24 Electronic Submission of Records 24 Compliance Schedule 25 Retention of Forms 25 Items to be recorded on OSHA Forms 300, 300A and 301 25 Employee Involvement 25 Catastrophic Reporting Requirements 26 Information to Be Reported 26 Location of OSHA Forms 300 and 301 27 Incident Rate 27 Postings 28 Access to Employee Medical Records & Exposure Records 28 Employee Information 29 Access to Records 29 Analysis Using Medical or Exposure Records 29 Confidentiality 30 Transfer of records 30 Enforcement 30 Schedule of Enforcement Actions 31 Section II Site/Job Specific Policies and Procedures 32 Abrasive Blasting 34 Operational Procedures and General Safety 36 Symptoms of Silicosis 38 Three Types of Silicosis 38 NIOSH Safety Recommendations 39 Abrasive Wheels 40 Aerial Lifts 41 Combustible & Flammable Liquid Handling 42 Gasoline: General Information 42 Combustible Gas Indicators 43 Company Vehicles 44 Compressed Air 45 Safe Use of Compressed Air 45 Henning Companies, LLC © 2017 U.S. Compliance Systems, Inc. (888) 475-5353. Permission is granted to copy for internal use. Page !2 05/03/2018 Compressed Gas Cylinders 46 Compressed Gas Cylinders Use 46 Transportation of Compressed Gas Cylinders 47 Compressed Gas Cylinders Storage 47 Inspection of Compressed Gas Cylinders 47 Concrete and Masonry Construction 48 Definitions 48 Rebar Protection 50 Major Hazards 50 Safety Procedures 50 Concrete Cutting 52 Concrete Pumps and Placing Booms 52 Delivery Crane Trucks 53 Demolition 56 General Requirements 56 Preparatory Operations 56 Stairs, Passageways and Ladders 57 Chutes 57 Manual Removal of Floors 59 Storage 59 Disposable Respirators 60 Electrical Work - Workplace Safety 61 Electrical Safety Measures 65 Working Clearances 66 Electrical Shock/Electrocution 67 Confined and Enclosed Spaces 69 Training 69 Training for Qualified Persons 70 Training for Unqualified Persons 70 Retraining 70 Training Documentation 71 Elevated Work Platforms and Aerial Devices 72 Training 72 Elevated Work Platforms 72 Aerial Devices 72 Additional Aerial Device Operating Procedures 73 Additional Elevated Work Platform Procedures 74 Excavating, Trenching, & Shoring 76 Protective Systems 77 Daily Inspections 77 Henning Companies, LLC © 2017 U.S. Compliance Systems, Inc. (888) 475-5353. Permission is granted to copy for internal use. Page !3 05/03/2018 Fall Protection 77 Extension Cords 78 Flagmen - Traffic Control 79 Glass & Glazing 80 Ground Fault Circuit Interrupters 80 Hazardous Job Site Chemical Awareness and Exposure 81 Asbestos Awareness 81 Crystalline Silica Awareness 83 Employee Information and Training 83 Lead Hazard Awareness 84 Heavy Construction Equipment 87 Equipment Batteries 88 Maintenance 88 Heavy Equipment and Electrical Power Lines 89 Hoists 90 Ladders 91 Lighting 92 LP — Gas Storage 93 LP — Gas Temporary Heating 93 Machine Guarding 94 Machinery 94 Material Storage 95 Mold & Mildew 96 NFPA 70E 97 Training 97 Electrical Safety Program 99 Operations Verification 99 Illumination of Work Areas 100 Pile Driving 101 General Requirements 101 Post-Tensioning Operations 104 Rigging for Material Handling 106 Scissor-Lift Fall Protection 107 Signs & Tags 108 Silica Exposure 109 Overview 109 Definitions 109 Respiratory Protection 117 Respiratory Protection Program 117 Specified Exposure Control Methods 117 Henning Companies, LLC © 2017 U.S. Compliance Systems, Inc. (888) 475-5353. Permission is granted to copy for internal use. Page !4 05/03/2018 Housekeeping 117 Written Exposure Control Plan 117 Medical Surveillance 118 Initial Examination 118 Periodic Examinations 118 Additional Examinations 119 Employee Information and Training 120 Record-keeping 120 Stairs 122 Steel Erection Activities 123 Connection and a Staggered Connection 123 Training 124 Special Training Programs 124 Working Under Loads 127 Hoisting 128 Tools - Hand 128 Tools - Pneumatic Powered 129 Tools — Powder-Actuated 130 Ventilation 131 Welding, Cutting, & Brazing 132 Section III Specific Compliance Programs 136 Bloodborne Pathogens - Exposure Control Plan 138 Policy Statement 138 Definitions 139 Exposure Control Plan 141 Methods of Compliance 141 Eating, Drinking, Smoking 142 Handwashing Equipment and Procedures 142 Contaminated Needles & Other Contaminated Sharps 142 Personal Protective Equipment (PPE) 144 Housekeeping 145 Hepatitis B Epidemiology 145 Sharps Injury Log 147 Recordkeeping 149 Training 149 Waste Management 150 Summary 150 Exposure Determination Form - List I 151 Exposure Determination Form - List II 152 Henning Companies, LLC © 2017 U.S. Compliance Systems, Inc. (888) 475-5353. Permission is granted to copy for internal use. Page !5 05/03/2018 Exposure Determination Form - List III 153 Housekeeping Schedule & Checklist 154 Hepatitis B Declination Form 155 Sharps Injury Log 156 Annual Exposure Control Plan Review 157 Exposure Incident Report 158 Confined Spaces in Construction 159 Definitions 159 General Requirements 163 Conditions Required to Use Alternate Procedures 164 Classification/Reclassification of a Space 165 Permit-Required Confined Space Program 165 Permitting Process 169 Training 170 Duties of Authorized Entrants 170 Duties of Attendants 171 Duties of Entry Supervisors 172 Rescue and Emergency Services 172 Employee Participation 173 Provision of Documents to Secretary 173 Emergency Phone Numbers 174 Confined Space/Permit Space Evaluation Survey 175 Permit-Space Information & Attendant Designation 176 Entry Roster 177 Entry Permit 178 Pre-Entry Checklist 180 Atmospheric Check 181 Record of Continuous Monitoring 186 Cranes and Derricks in Construction 188 Actions Required Prior to Assembly 188 Ground Conditions 188 Electrical Hazards 189 Dedicated Spotter Requirements 191 Assembly/Disassembly 191 Post-assembly 193 Rigging 193 Inspections 193 Wire Rope Inspection 195 Safety Devices 195 Crane Operations 195 Henning Companies, LLC © 2017 U.S. Compliance Systems, Inc. (888) 475-5353. Permission is granted to copy for internal use. Page !6 05/03/2018 Power Line Safety 196 Hazard Assessment and Precautions 196 Signals 198 Work Control Area 199 Protecting employees in the hazard area 199 Fall Protection 206 Overview 207 Pre-Project Planning 208 Definitions 208 Where Fall Protection is Required 211 Fall Protection Plan 218 Accidents and Near Accidents 219 Training/Retraining 219 Fall Protection at the Job Site 219 Fall Protection Plan 222 Changes to Fall Protection Plan 226 Safety Net Installation Certification 230 Forklifts 232 Overview 232 General Requirements 233 Hazards 234 Other Concerns 235 Operator Protection 235 Forklift Operations 235 Maintenance 236 Training 236 Hazard Communication 239 Purpose 239 Labels and Other Forms of Warning 240 Employee Information and Training 241 Documentation of Training 242 Request for Safety Data Sheets 244 List of Hazardous Chemicals 245 Lockout/Tagout - Control of Hazardous Energy 246 Overview 246 Definitions 246 Procedures for Control of Hazardous Energy 248 General Procedures 248 Re-energizing Electrical Equipment 252 Special Considerations 252 Henning Companies, LLC © 2017 U.S. Compliance Systems, Inc. (888) 475-5353. Permission is granted to copy for internal use. Page !7 05/03/2018 Group Lockout and/or Tagout Procedures 253 Shift and/or Personnel Changes 253 Periodic Inspections 254 Training 254 Energy Sources Evaluation & Control Procedures Form Machine/Equipment 255 Group Leader Documentation Form 258 Periodic Inspection Documentation Form 259 Personal Protective Equipment - General 260 Overview 260 Duties of the PPE Program Administrator 260 Hazard Assessment and PPE Selection 260 Dissemination of PPE Selection Information 261 ANSI Standards and PPE 261 Sizing and Fitting