Design, Construction, and First Tests of a Demonstration Spark Chamber
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Manufacturing Processes
Module 1 Classification of Metal Removal Processes and Machine tools Version 2 ME IIT, Kharagpur Lesson 2 Basic working principle, configuration, specification and classification of machine tools Version 2 ME IIT, Kharagpur Instructional Objectives At the end of this lesson, the students should be able to : (a) Describe the basic functional principles of machine tools (i) Illustrate the concept of Generatrix and Directrix (ii) Demonstrate Tool – work motions (iii) Give idea about machine tool drives (b) Show configuration of basic machine tools and state their uses (c) Give examples of machine tools - specification (d) Classify machine tools broadly. Basic functional principles of machine tool operations Machine Tools produce desired geometrical surfaces on solid bodies (preformed blanks) and for that they are basically comprised of; • Devices for firmly holding the tool and work • Drives for providing power and motions to the tool and work • Kinematic system to transmit motion and power from the sources to the tool-work • Automation and control systems • Structural body to support and accommodate those systems with sufficient strength and rigidity. For material removal by machining, the work and the tool need relative movements and those motions and required power are derived from the power source(s) and transmitted through the kinematic system(s) comprised of a number and type of mechanisms. (i) Concept of Generatrix and Directrix • Generation of flat surface The principle is shown in Fig. 2.1 where on a flat plain a straight line called Generatrix (G) is traversed in a perpendicular direction called Directrix (D) resulting a flat surface. • Generation of cylindrical surfaces The principles of production of various cylindrical surfaces (of revolution) are shown in Fig. -
Magazine Lip Forming Tools
MAGAZINE LIP FORMING TOOLS Brownells Lip Forming Anvil and Yoke help the gunsmith alter original equipment-style, .45 caliber, 1911 Auto magazines to properly feed ammuni- tion with semi-wadcutter bullets. Issue-style feed lips are designed for round nose, 230 grain, jacketed bul- lets which have a long ogive and ride up the barrel’s feed ramp easily. Rounds loaded with shorter, lighter, blunt nosed or semi-wadcutter bullets can ei- ther run into the feed ramp as the slide carries them forward or “stand up” too soon and cause a smokestack jam. Changing the lip contour with these tools causes the magazine to release the rear of the cartridge sooner so the extractor can pick it up and help direct it up the ramp and into the chamber. Most aftermarket magazines like those made by Metalform, Wilson, Mc- Cormick, Pachmayr and others, already have a similar feed lip shape. The Lip Forming Anvil and Yoke can often be used to restore the lips on these magazines if they get damaged. READ & FOLLOW THESE m WARNING m Never attempt to disassemble or reassemble a firearm unless you are INSTRUCTIONS absolutely certain that it is empty and unloaded. Visually inspect the chamber, the magazine and firing mechanism to be absolutely certain that no ammunition remains in the firearm. Disassembly and reas- BROWNELLS GUNSMITHS DATA RING BINDER GUNSMITHS BROWNELLS DATA sembly should follow the manufacturer’s instructions. If such instruc- tions are not immediately available, contact the manufacturer to see if they are available. If they are not available at all, then you should 200 S. -
Vibrations in Metal Cutting Measurement, Analysis and Reduction
Vibrations in Metal Cutting Measurement, Analysis and Reduction Linus Pettersson Ronneby, March 2002 Department of Telecommunications and Signal Processing Blekinge Institute of Technology 372 25 Ronneby, Sweden c Linus Pettersson Licentiate Dissertation Series No. 01/02 ISSN 1650-2140 ISBN 91-7295-008-0 Published 2002 Printed by Kaserntryckeriet AB Karlskrona 2002 Sweden v Abstract Vibration and noise in metal cutting are ubiquitous problems in the workshop. The turning operation is one kind of metal cutting that exhibits vibration related problems. Today the industry aims at smaller tolerances in surface finish. Harder regulations in terms of the noise levels in the operator environment are also central. One step towards a solution to the noise and vibration problems is to investigate what kind of vibrations that are present in a turning operation. The vibrations in a boring operation have been put under scrutiny in the first part of this thesis. Analytical models have been compared with experimental results and the vibration pattern has been determined. The second part of the thesis deals with active vibration control in external turning operations. By embedding a piezo-ceramic actuator and an accelerometer into a tool holder it was possible to obtain a solution that can be fitted in a standard lathe. The control system consists of the active tool holder, a control system based on the filtered-X LMS algorithm and an amplifier designed for capacitive loads. The vibration level using this technique can be reduced by as much as 40 dB during an external turning operation. vii Preface The work presented in this licentiate thesis has been performed at the department of Telecommunications and Signal Processing at Blekinge Institute of Technology. -
Boilermaker Health & Safety Manual
Boilermakers Health & Safety Manual ihsa.ca Boilermakers Health & Safety Manual Infrastructure Health & Safety Association 5110 Creekbank Road, Suite 400 Mississauga, Ontario L4W 0A1 Canada 1-800-263-5024 ihsa.ca 1 Boilermakers Health & Safety Manual IHSA has additional information on this and other topics. Visit ihsa.ca or call Customer Service at 1-800-263-5024. The contents of this publication are for general information only. This publication should not be regarded or relied upon as a definitive guide to government regulations or to safety practices and procedures. The contents of this publication were, to the best of our knowledge, current at the time of printing. However, no representations of any kind are made with regard to the accuracy, completeness, or sufficiency of the contents. The appropriate regulations and statutes should be consulted. Readers should not act on the information contained herein without seeking specific independent legal advice on their specific circumstance. The Infrastructure Health & Safety Association is pleased to answer individual requests for counselling and advice. This manual was developed, reviewed, and endorsed by the Boilermakers Labour-Management Health and Safety Committee in association with IHSA. Manual IHSA editor: Lori-Lynn Bonnell, design and illustrations: Philippa Giancontieri; project manager: Mike Russo. The Infrastructure Health & Safety Association would like to thank the members of the working group for contributing their knowledge, experience, and time to produce a health and safety manual that will benefit both labour and management in the boilermaker sector. The working group included representatives from the Boilermaker Contractors’ Association (BCA) as well as: · Marty Albright – Alstom Power Canada Inc. -
Vehicle Maintenance
VEHICLE MAINTENANCE Introduction 1.0 Introduction The servicing of the automobile has also changed greatly to keep in step with the engineering advances of the industry. The tools and equipments which the early mechanic used were poor compared to today’s standard, and in many cases were made by the mechanic. Today’s automotive mechanic is well trained and works in a clean, bright, well- ventilated, specially designed automotive service centre. A thorough knowledge of the parts an understanding of the mechanisms are essential in order that faculty conditions in any part of automotive mechanism may be detected and corrected. As a result, the mechanic must possess the knowledge, skill, and experience in this field to be successful . Service Station A service station is a place where in addition to care of the motor vehicle like mechanical service and minor repairs, petrol is supplied, cars are lubricated, and cleaned, washed and other types of simpler services that are required daily are performed. In general it includes a number of sections like garage general it includes a number of sections like garage general service, mechanical service, major repair shop, tire shop, paint shop, body shop. A service station is addition to the equipment available is garage is usually run in conjunction with a sales agency for a particular type of motor vehicle to provide comprehensive repair service for that particular vehicle. The equipment available, in a general garage will be added with specialized equipment like lifting tackle, and different types of jigs, fixtures and tools specially designed for checking, adjusting and repair of particular type and make of the vehicle. -
Introduction to Turning Tools and Their Application Identification and Application of Cutting Tools for Turning
Introduction to Turning Tools and their Application Identification and application of cutting tools for turning The variety of cutting tools available for modern CNC turning centers makes it imperative for machine operators to be familiar with different tool geometries and how they are applied to common turning processes. This course curriculum contains 16-hours of material for instructors to get their students ready to identify different types of turning tools and their uses. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Anatomy of a turning tool............................................................................................................... 3 Standard Inserts .............................................................................................................................. 3 ANSI Insert Designations ............................................................................................................. 3 Insert Materials -
Metal Drill Bits Hammer Drill Stronger Than Steel Chisel Drill Bits Stone and Special Metal Drill Bits
BITS METAL DRILL BITS HAMMER DRILL STRONGER THAN STEEL CHISEL DRILL BITS STONE AND SPECIAL METAL DRILL BITS 307 | HSS-E DIN 338 cobalt 76–79 WOOD DRILL BITS 311 | HSS TIN DIN 338 steel drill bit 80–81 302 | HSS DIN 338, ground, split point 82–85 300 | HSS DIN 338, standard 86–90 300 | HSS DIN 338, standard, shank reduced 91 340 | HSS DIN 340, ground, split point, long 92 342 | HSS DIN 1869, ground, extra long 93 SAWS 344 | HSS hollow section drill bit / Facade drill bit 94 345 | HSS DIN 345 morse taper 95–96 303 | HSS DIN 1897 pilot drill bit, ground, split point, extra short 97 310 | HSS DIN 8037 carbide tipped 98 312 | HSS-G Speeder DIN 338 RN metal drill bit 99 304 | HSS Double end drill bit, ground, split point 100 315 | HSS Drill bit KEILBIT, ground 101 317 | HSS combination tool KEILBIT 102 329 | HSS countersink KEILBIT 103 327 | HSS countersink 90° DIN 335 C 104 328 | HSS deburring countersink 105 ASSORTMENTS 326 | HSS tube and sheet drill bit 106 325 | HSS step drill 107 140 | Scriber 108 320 | HSS hole saw bi-metal 109–112 SHELVES | From Pros for Pros | www.keil.eu | 73 MODULES - BITS HAMMER DRILL METAL DRILL BITS Nothing stops the metal drill bits because we offer a drill bit for every application. CHISEL HSS-E TWIST DRILL BIT 135° The HSS-E drill bit is a cobalt alloyed high performance drill bit. Even with insufficient cooling it has reserve in heat resistance. Due to the alloying addition of 5 % Co in the cutting material these drill bits can be used for working with work pieces with a tensile strength of over 800N/m². -
S2P Conference
The 9th International Conference on Semi-Solid Processing of Alloys and Composites —S2P Busan, Korea, Conference September 11-13, 2006 Qingyue Pan, Research Associate Professor Metal Processing Institute, WPI Worcester, Massachusetts Busan, a bustling city of approximately 3.7 million resi- Pusan National University, in conjunction with the Korea dents, is located on the Southeastern tip of the Korean Institute of Industrial Technology, and the Korea Society peninsula. It is the second largest city in Korea. Th e natu- for Technology of Plasticity hosted the 9th S2P confer- ral environment of Busan is a perfect example of harmony ence. About 180 scientists and engineers coming from 23 between mountains, rivers and sea. Its geography includes countries attended the conference to present and discuss all a coastline with superb beaches and scenic cliff s, moun- aspects on semi-solid processing of alloys and composites. tains which provide excellent hiking and extraordinary Eight distinct sessions contained 113 oral presentations views, and hot springs scattered throughout the city. and 61 posters. Th e eight sessions included: 1) alloy design, Th e 9th International Conference on Semi-Solid Pro- 2) industrial applications, 3) microstructure & properties, cessing of Alloys and Composites was held Sept. 11-13, 4) novel processes, 5) rheocasting, 6) rheological behavior, 2006 at Paradise Hotel, Busan. Th e fi ve-star hotel off ered a modeling and simulation, 7) semi-solid processing of high spectacular view of Haeundae Beach – Korea’s most popular melting point materials, and 8) semi-solid processing of resort, which was the setting for the 9th S2P conference. -
Holemaking Products & Accessories
Holemaking Products Holemaking Products Holemaking Products & & Accessories Accessories Made of top-of-the-line materials for longer lasting performance, Klein's diverse line of drill bits and holemaking products and accessories provide accuracy and consistency to get the job done right. 225 All dimensions are in inches and (millimeters). www.kleintools.com NOTE: Read and follow safety instructions in power tool owner's manual. Flexible Drill Bits Flex Bit Augers 53719 • Used to drill holes through wood within a wall. Tapered back for easy bit retrieval. • 53720 • Spring steel shaft resists deformation. • Screw point tip pulls the bit through wood. • Hole in tip allows for use with wire or cable pulling grip. 53719 Cat. No. Length Weight (lbs.) 53716 3/8" x 54" (9.5 mm x 1372 mm) 1.00 53717 3/8" x 72" (9.5 mm x 1829 mm) 1.00 53718 9/16" x 54" (14 mm x 1372 mm) 1.00 53718 Holemaking Products & Holemaking Products & Accessories 53719 3/4" x 54" (19 mm x 1372 mm) 2.00 53751 3/4" x 72" (19 mm x 1829 mm) 2.00 53720 1" x 54" (25 mm x 1829 mm) 2.00 53716 Flex Bit Extensions 53722 • Connects to the end of a flex bit and extends the length. Cat. No. For Use with Flex Bits Length Connection Diameter Weight (lbs.) 53722 3/4" and larger 54" (1372 mm) 5/8" (14 mm) 1.00 53723 9/16" and smaller 54" (1372 mm) 7/16" (11 mm) 1.00 Flex Bit Placement Tool • For use with flexible drill bits. -
BORING MACHINE • the Boring Machine Is One of the Vertalile Machine Tool Used to Enlarge Already Drilled Hole
MANUFACTURING TECHNOLOGY UNIT – V Machine Tools Department of Automobile Engineering Manufacturing Technology Introduction • One of the most versatile machine tools; used to bore holes in large and heavy parts as engine frames, machine housings etc which are practically impossible to hold and rotate in an engine lathe or in a drilling machine. • Also drilling, milling and facing can be preformed with equal facility. • Along with attachments screw cutting, turning, grinding or gear cutting can also be performed. Department of Automobile Engineering Manufacturing Technology CLASSIFICATION OF BORING MACHINE • The boring machine is one of the vertalile machine tool used to enlarge already drilled hole. • Boring operation can be performed on lathe as that of turning where tool is stationary and work piece is rotating. • But in case of boring is rotating and work piece is stationary which is similar to • Drilling ,reaming , milling etc. • Boring machines can be classified based on position of boring tools, accuracy of work required etc. Department of Automobile Engineering Manufacturing Technology Boring machines 1. Horizontal 2. Vertical 3. Precision (Jig) Boring Boring Boring Machine Machine Machine (HBM) (VBM) (PBM) Department of Automobile Engineering Manufacturing Technology Types Horizontal boring machine: • The work is supported on a table which is stationary and tool revolves in a horizontal axis. • Can perform boring, reaming, turning, threading, facing, milling , grooving and many other operations with suitable tools. • Work piece -
Monte Carlo Stock
Gun Stocks STOCK DESIGN AND STOCK STYLE Types of Gun Stocks A gunsmith requires a basic understanding of stock function prior to becoming a stock maker. A rifle stock, in function, is nothing more than a segment of wood, fiberglass, plastic, or other material shaped to support the rifle’s barrel and action. It also functions to conform to the shooter’s body so the shooter can control the firearm. That’s the mechanical side of it. However, arms lovers the world over consider a stock much more than a mechanical device. They think of a gun stock as a work of art and function (Figure 1). As a prospec- tive gunsmith, we hope this is your position. FIGURE 1—Notice the attractive oak-leaf pattern on this Bishop-III stock. (Photo courtesy of Reinhart Fajen, Inc.) Stocks can be built in a multitude of styles with a stock shape to fit everyone. Even factory rifles come in a wide variety of stock styles. Factory stocks, incidentally, have come a long way and can be considered quite good today, although cer- tainly not in the realm of a custom-made stock. Figure 2 shows a gun stock labeled with its proper nomenclature. 1 FIGURE 2—Become familiar with the names of the parts of a gun stock. Early Stock Design Turning the pages of gun history to an earlier time reveals that the first stocks well known to American shooters had a great deal to do with contemporary stock designs. However, such muzzleloader stocks left a lot to be desired. -
Development of Guidelines for Warm Forging of Steel Parts
Development of Guidelines for Warm Forging of Steel Parts THESIS Presented in Partial Fulfillment of the Requirements for the Degree Master of Science in the Graduate School of The Ohio State University By Niranjan Rajagopal, B.Tech Graduate Program in Industrial and Systems Engineering The Ohio State University 2014 Master's Examination Committee: Dr.Taylan Altan, Advisor Dr.Jerald Brevick Copyright by Niranjan Rajagopal 2014 ABSTRACT Warm forging of steel is an alternative to the conventional hot forging technology and cold forging technology. It offers several advantages like no flash, reduced decarburization, no scale, better surface finish, tight tolerances and reduced energy when compared to hot forging and better formability, lower forming pressures and higher deformation ratios when compared to cold forging. A system approach to warm forging has been considered. Various aspects of warm forging process such as billet, tooling, billet/die interface, deformation zone/forging mechanics, presses for warm forging, warm forged products, economics of warm forging and environment & ecology have been presented in detail. A case study of forging of a hollow shaft has been discussed. A comparison of forging loads and energy required to forge the hollow shaft using cold, warm and hot forging process has been presented. ii DEDICATION This document is dedicated to my family. iii ACKNOWLEDGEMENTS I am grateful to my advisor, Prof. Taylan Altan for accepting me in his research group, Engineering Research Center for Net Shape Manufacturing (ERC/NSM) and allowing me to do thesis under his supervision. The support of Dr. Jerald Brevick along with other professors at The Ohio State University was also very important in my academic and professional development.