INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT We Protect Hoosiers and Our Environment. 100 N. Senate Avenue • Indianapolis, IN 46204

(800) 451-6027 • (317) 232-8603 • www.idem.IN.gov

Michael R. Pence Thomas W. Easterly Governor Commissioner

To: Interested Parties

Date: May 7, 2015

From: Matthew Stuckey, Chief Permits Branch Office of Air Quality

Source Name: Wabash Valley Correctional Facility

Permit Level: Minor Permit Revision

Permit Number: 153-35730-00021

Source Location: 6908 Old US Highway 41, Carlisle, Indiana

Type of Action Taken: Modification at an existing source Revisions to permit requirements

Notice of Decision: Approval - Effective Immediately

Please be advised that on behalf of the Commissioner of the Department of Environmental Management, I have issued a decision regarding the matter referenced above.

The final decision is available on the IDEM website at: http://www.in.gov/apps/idem/caats/ To view the document, select Search option 3, then enter permit 35730.

If you would like to request a paper copy of the permit document, please contact IDEM’s central file room:

Indiana Government Center North, Room 1201 100 North Senate Avenue, MC 50-07 Indianapolis, IN 46204 Phone: 1-800-451-6027 (ext. 4-0965) Fax (317) 232-8659

Pursuant to IC 13-17-3-4 and 326 IAC 2, this approval is effective immediately, unless a petition for stay of effectiveness is filed and granted, and may be revoked or modified in accordance with the provisions of IC 13-15-7-1.

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An Equal Opportunity Employer Recycled Paper

If you wish to challenge this decision, IC 4-21.5-3-7 and IC 13-15-7-3 require that you file a petition for administrative review. This petition may include a request for stay of effectiveness and must be submitted to the Office Environmental Adjudication, 100 North Senate Avenue, Government Center North, Suite N 501E, Indianapolis, IN 46204, within eighteen (18) calendar days of the mailing of this notice. The filing of a petition for administrative review is complete on the earliest of the following dates that apply to the filing: (1) the date the document is delivered to the Office of Environmental Adjudication (OEA); (2) the date of the postmark on the envelope containing the document, if the document is mailed to OEA by U.S. mail; or (3) The date on which the document is deposited with a private carrier, as shown by receipt issued by the carrier, if the document is sent to the OEA by private carrier.

The petition must include facts demonstrating that you are either the applicant, a person aggrieved or adversely affected by the decision or otherwise entitled to review by law. Please identify the permit, decision, or other order for which you seek review by permit number, name of the applicant, location, date of this notice and all of the following: (1) the name and address of the person making the request; (2) the interest of the person making the request; (3) identification of any persons represented by the person making the request; (4) the reasons, with particularity, for the request; (5) the issues, with particularity, proposed for considerations at any hearing; and (6) identification of the terms and conditions which, in the judgment of the person making the request, would be appropriate in the case in question to satisfy the requirements of the law governing documents of the type issued by the Commissioner.

If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality, Permits Branch at (317) 233-0178. Callers from within Indiana may call toll-free at 1-800-451- 6027, ext. 3-0178.

Enclosures Decision-Minor-Mod- 4/8/14

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 2 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

TABLE OF CONTENTS

A. SOURCE SUMMARY A.1 General Information [326 IAC 2-5.1-3(c)][326 IAC 2-6.1-4(a)] A.2 Emission Units and Pollution Control Equipment Summary

B. GENERAL CONDITIONS B.1 Definitions [326 IAC 2-1.1-1] B.2 Permit Term [326 IAC 2-6.1-7(a)][326 IAC 2-1.1-9.5][IC 13-15-3-6(a)] B.3 Term of Conditions [326 IAC 2-1.1-9.5] B.4 Enforceability B.5 Severability B.6 Property Rights or Exclusive Privilege B.7 Duty to Provide Information B.8 Annual Notification [326 IAC 2-6.1-5(a)(5)] B.9 Preventive Maintenance Plan [326 IAC 1-6-3] B.10 Prior Permits Superseded [326 IAC 2-1.1-9.5] B.11 Termination of Right to Operate [326 IAC 2-6.1-7(a)] B.12 Permit Renewal [326 IAC 2-6.1-7] B.13 Permit Amendment or Revision [326 IAC 2-5.1-3(e)(3)][326 IAC 2-6.1-6] B.14 Source Modification Requirement B.15 Inspection and Entry [326 IAC 2-5.1-3(e)(4)(B)][326 IAC 2-6.1-5(a)(4)][IC 13-14-2-2] [IC 13-17-3-2][IC 13-30-3-1] B.16 Transfer of Ownership or Operational Control [326 IAC 2-6.1-6] B.17 Annual Fee Payment [326 IAC 2-1.1-7] B.18 Credible Evidence [326 IAC 1-1-6]

C. SOURCE OPERATION CONDITIONS

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)] C.1 Particulate Emission Limitations For Processes with Process Weight Rates Less Than One Hundred (100) Pounds per Hour [326 IAC 6-3-2] C.2 Permit Revocation [326 IAC 2-1.1-9] C.3 Opacity [326 IAC 5-1] C.4 Open Burning [326 IAC 4-1] [IC 13-17-9] C.5 Incineration [326 IAC 4-2] [326 IAC 9-1-2] C.6 Fugitive Dust Emissions [326 IAC 6-4] C.7 Asbestos Abatement Projects [326 IAC 14-10] [326 IAC 18] [40 CFR 61, Subpart M]

Testing Requirements [326 IAC 2-6.1-5(a)(2)] C.8 Performance Testing [326 IAC 3-6]

Compliance Requirements [326 IAC 2-1.1-11] C.9 Compliance Requirements [326 IAC 2-1.1-11]

Compliance Monitoring Requirements [326 IAC 2-6.1-5(a)(2)] C.10 Compliance Monitoring [326 IAC 2-1.1-11] C.11 Instrument Specifications [326 IAC 2-1.1-11] Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 3 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

Corrective Actions and Response Steps C.12 Response to Excursions or Exceedances C.13 Actions Related to Noncompliance Demonstrated by a Stack Test

Record Keeping and Reporting Requirements [326 IAC 2-6.1-5(a)(2)] C.14 Malfunctions Report [326 IAC 1-6-2] C.15 General Record Keeping Requirements [326 IAC 2-6.1-5] C.16 General Reporting Requirements [326 IAC 2-1.1-11] [326 IAC 2-6.1-2] [IC 13-14-1-13]

D.1. EMISSIONS UNIT OPERATION CONDITIONS

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)] D.1.1 Particulate Emissions Limitations [326 IAC 6-2]

D.2. EMISSIONS UNIT OPERATION CONDITIONS

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)] D.2.1 Particulate Emission Limitations for Manufacturing Processes[326 IAC 6-3-2]

E.1. EMISSIONS UNIT OPERATION CONDITIONS

National Emission Standards for Hazardous Air Pollutants (NESHAP) Requirements [326 IAC 2-6.1-5(a)] E.1.1 General Provisions Relating to National Emission Standards For Hazardous Air Pollutants under 40 CFR Part 63 [326 IAC 20-1] [40 CFR 63, Subpart A] E.1.2 National Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities [40 CFR Part 63, Subpart CCCCCC]

Annual Notification Malfunction Report

Attachment A: 40 CFR 63, Subpart CCCCCC, National Emission Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 4 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

SECTION A SOURCE SUMMARY

This permit is based on information requested by the Indiana Department of Environmental Management (IDEM), Office of Air Quality (OAQ). The information describing the source contained in conditions A.1 and A.2 is descriptive information and does not constitute enforceable conditions. However, the Permittee should be aware that a physical change or a change in the method of operation that may render this descriptive information obsolete or inaccurate may trigger requirements for the Permittee to obtain additional permits or seek modification of this permit pursuant to 326 IAC 2, or change other applicable requirements presented in the permit application.

A.1 General Information [326 IAC 2-5.1-3(c)][326 IAC 2-6.1-4(a)] The Permittee owns and operates a stationary stationary graphic art operation for the production of card board boxes.

Source Address: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 General Source Phone Number: (812) 398-5050 SIC Code: 9223 County Location: Sullivan Source Location Status: Attainment for all criteria pollutants Source Status: Minor Source Operating Permit Program Minor Source, under PSD Rules Minor Source, Section 112 of the Clean Air Act Not 1 of 28 Source Categories

A.2 Emission Units and Pollution Control Equipment Summary This stationary source consists of the following emission units and pollution control devices:

(a) Two (2) Komori Spring 26 presses, identified as Komori 1, constructed in 1992, and Komori 2, constructed in 1992, capable of 11,000 impressions per hour, each; with maximum paper dimensions of 20 inches long by 26 inches wide; with maximum coverage of 3.64 pounds per million square inches, each.

(b) One (1) Sakurai 0L675SD press, identified as Sakurai, constructed in 2005, capable of 13,000 impressions per hour; with maximum paper dimensions of 23 inches long by 29 inches wide; with maximum coverage of 3.64 pounds per million square inches.

(c) One (1) Heidelberg Speedmaster 102ZP, identified as Heidelberg, constructed in 1978, capable of 10,000 impressions per hour; with maximum paper dimensions of 28 inches long by 40 inches wide; with a maximum coverage of 3.64 pounds per million square inches.

(d) One (1) AB Dick 9840 and one (1) AB Dick 8920, identified as AB Dick 1, constructed in 1995, and AB Dick 2, constructed in 1995, respectively, capable of 6,000 impressions per hour, each; with maximum paper dimensions of 17 inches long by 13 inches wide; with a maximum coverage of 3.64 pounds per million square inches, each.

(e) One (1) Jet Press Model JP-TWOD-6D, identified as Jet Press, constructed in 1993, capable of 15,000 impressions per hour; with maximum paper dimensions of 18 inches long by 12 inches wide; with a maximum coverage of 3.64 pounds per million square inches.

(f) Two-hundred, thirty-five (235) natural gas-fired combustion units including boilers, water heaters, space heaters, air handling units, laundry dryers, and kitchen equipment, with a combined maximum heat input capacity of 72.6 MMBtu/hr. (See Appendix A for a detailed list of all combustion units)

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 5 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

(g) Three (3) kerosene-fired Salamander Heaters with heat input capacities and construction dates as follows: the 0.15 MMBtu/hr Salamander was constructed in 1987; the 0.60 MMBtu/hr and the 0.35 MMBtu/hr Salamander were both constructed in 1990.

(h) One (1) diesel-fired Emergency Generator, identified as Genset 1, installed in 1993; with output horsepower rating of 1,586 hp.

(i) One (1) diesel-fired Emergency Generator, identified as Genset 2, installed in 1995; with output horsepower rating of 2,883 hp.

(j) Four (4) small, mobile, gasoline-fired, non-road engines that provide power to Maintenance Generators, that generate temporary electrical power for maintenance purposes at remote areas of the entire source; each heat input capacity ratings of 0.008, 0.027, 0.034, and 0.022 MMBtu/hr, respectively.

(k) A Maintenance Woodworking area consisting of two (2) planars, one (1) drill press, one (1) jigsaw, one (1) sander, four (4) table saws, two (2) detail saws, one (1) lathe, one (1) grinding wheel, and one (1) jointer. There are no particulate control devices in use at the Maintenance Woodworking area.

(l) One (1) maintenance parts washer located at the Mechanic Shop, using Ashland Solvent 142-66 washing fluid, at a maximum rate of 10 gallons per year.

(m) A Maintenance Welding Operation consisting of one (1) rod welding station, constructed in 2007, and one (1) MIG/TIG welding station, constructed in 2007; capable of processing 0.75 pounds of welding rod per hour, and 0.08 pounds of welding wire per hour, respectively. There are no control devices in use at the Maintenance Welding Operation.

(n) A Maintenance Metalworking Operation consisting of one (1) chop saw and one (1) bench grinder; processing metal at a rate of 50 pounds per week and 60 pounds per week, respectively. There are no control devices in use at the Maintenance Metalworking Operation.

(o) One (1) above-ground, 12,000 gallon diesel-fuel storage tank.

(p) One (1) above-ground, 1,000 gallon kerosene-fuel storage tank.

(q) One (1) above-ground, 200 gallon used-oil storage tank.

(r) One (1) unleaded-gasoline dispensing operation consisting of a 6,000 gallon underground storage tank, processing a maximum of 230 gallons of gasoline per day. [Under 40 CFR 63, Subpart CCCCCC, this unit is an affected source]

(s) One (1) diesel-fuel dispensing operation consisting of a 4,000 gallon underground storage tank, processing a maximum of 230 gallons of gasoline per day.

(t) Paved plant roads.

(u) One (1) abrasive blasting cabinet, identified as AB1, constructed in 2006, but permitted in 2015, with a maximum abrasive flow rate of 403 pounds per hour; using glass beads, and equipped with a dust filtration system for particulate control. Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 6 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

SECTION B GENERAL CONDITIONS

B.1 Definitions [326 IAC 2-1.1-1] Terms in this permit shall have the definition assigned to such terms in the referenced regulation. In the absence of definitions in the referenced regulation, the applicable definitions found in the statutes or regulations (IC 13-11, 326 IAC 1-2 and 326 IAC 2-1.1-1) shall prevail.

B.2 Permit Term [326 IAC 2-6.1-7(a)][326 IAC 2-1.1-9.5][IC 13-15-3-6(a)] (a) This permit, M153-34433-00021, is issued for a fixed term of five (5) years from the issuance date of this permit, as determined in accordance with IC 4-21.5-3-5(f) and IC 13-15-5-3. Subsequent revisions, modifications, or amendments of this permit do not affect the expiration date of this permit.

(b) If IDEM, OAQ, upon receiving a timely and complete renewal permit application, fails to issue or deny the permit renewal prior to the expiration date of this permit, this existing permit shall not expire and all terms and conditions shall continue in effect, until the renewal permit has been issued or denied.

B.3 Term of Conditions [326 IAC 2-1.1-9.5] Notwithstanding the permit term of a permit to construct, a permit to operate, or a permit modification, any condition established in a permit issued pursuant to a permitting program approved in the state implementation plan shall remain in effect until:

(a) the condition is modified in a subsequent permit action pursuant to Title I of the Clean Air Act; or

(b) the emission unit to which the condition pertains permanently ceases operation.

B.4 Enforceability Unless otherwise stated, all terms and conditions in this permit, including any provisions designed to limit the source's potential to emit, are enforceable by IDEM, the United States Environmental Protection Agency (U.S. EPA) and by citizens in accordance with the Clean Air Act.

B.5 Severability The provisions of this permit are severable; a determination that any portion of this permit is invalid shall not affect the validity of the remainder of the permit.

B.6 Property Rights or Exclusive Privilege This permit does not convey any property rights of any sort or any exclusive privilege.

B.7 Duty to Provide Information (a) The Permittee shall furnish to IDEM, OAQ, within a reasonable time, any information that IDEM, OAQ may request in writing to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit, or to determine compliance with this permit. Upon request, the Permittee shall also furnish to IDEM, OAQ copies of records required to be kept by this permit.

(b) For information furnished by the Permittee to IDEM, OAQ, the Permittee may include a claim of confidentiality in accordance with 326 IAC 17.1. When furnishing copies of requested records directly to U. S. EPA, the Permittee may assert a claim of confidentiality in accordance with 40 CFR 2, Subpart B.

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 7 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

B.8 Annual Notification [326 IAC 2-6.1-5(a)(5)] (a) An annual notification shall be submitted by an authorized individual to the Office of Air Quality stating whether or not the source is in operation and in compliance with the terms and conditions contained in this permit.

(b) The annual notice shall be submitted in the format attached no later than March 1 of each year to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(c) The notification shall be considered timely if the date postmarked on the envelope or certified mail receipt, or affixed by the shipper on the private shipping receipt, is on or before the date it is due. If the document is submitted by any other means, it shall be considered timely if received by IDEM, OAQ on or before the date it is due.

B.9 Preventive Maintenance Plan [326 IAC 1-6-3] (a) If required by specific condition(s) in Section D of this permit, the Permittee shall prepare and maintain Preventive Maintenance Plans (PMPs) no later than ninety (90) days after issuance of this permit or ninety (90) days after initial start-up, whichever is later, including the following information on each facility:

(1) Identification of the individual(s) responsible for inspecting, maintaining, and repairing emission control devices;

(2) A description of the items or conditions that will be inspected and the inspection schedule for said items or conditions; and

(3) Identification and quantification of the replacement parts that will be maintained in inventory for quick replacement.

If, due to circumstances beyond the Permittee’s control, the PMPs cannot be prepared and maintained within the above time frame, the Permittee may extend the date an additional ninety (90) days provided the Permittee notifies:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

The Permittee shall implement the PMPs.

(b) A copy of the PMPs shall be submitted to IDEM, OAQ upon request and within a reasonable time, and shall be subject to review and approval by IDEM, OAQ. IDEM, OAQ may require the Permittee to revise its PMPs whenever lack of proper maintenance causes or is the primary contributor to an exceedance of any limitation on emissions.

(c) To the extent the Permittee is required by 40 CFR Part 60/63 to have an Operation Maintenance, and Monitoring (OMM) Plan for a unit, such Plan is deemed to satisfy the PMP requirements of 326 IAC 1-6-3 for that unit.

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 8 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

B.10 Prior Permits Superseded [326 IAC 2-1.1-9.5] (a) All terms and conditions of permits established prior to M153-34433-00021 and issued pursuant to permitting programs approved into the state implementation plan have been either:

(1) incorporated as originally stated,

(2) revised, or

(3) deleted.

(b) All previous registrations and permits are superseded by this permit.

B.11 Termination of Right to Operate [326 IAC 2-6.1-7(a)] The Permittee's right to operate this source terminates with the expiration of this permit unless a timely and complete renewal application is submitted at least one hundred twenty (120) days prior to the date of expiration of the source’s existing permit, consistent with 326 IAC 2-6.1-7.

B.12 Permit Renewal [326 IAC 2-6.1-7] (a) The application for renewal shall be submitted using the application form or forms prescribed by IDEM, OAQ and shall include the information specified in 326 IAC 2-6.1-7. Such information shall be included in the application for each emission unit at this source. The renewal application does require an affirmation that the statements in the application are true and complete by an "authorized individual" as defined by 326 IAC 2-1.1-1(1).

Request for renewal shall be submitted to:

Indiana Department of Environmental Management Permit Administration and Support Section, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(b) A timely renewal application is one that is:

(1) Submitted at least one hundred twenty (120) days prior to the date of the expiration of this permit; and (2) If the date postmarked on the envelope or certified mail receipt, or affixed by the shipper on the private shipping receipt, is on or before the date it is due. If the document is submitted by any other means, it shall be considered timely if received by IDEM, OAQ on or before the date it is due.

(c) If the Permittee submits a timely and complete application for renewal of this permit, the source’s failure to have a permit is not a violation of 326 IAC 2-6.1 until IDEM, OAQ takes final action on the renewal application, except that this protection shall cease to apply if, subsequent to the completeness determination, the Permittee fails to submit by the deadline specified, pursuant to 326 IAC 2-6.1-4(b), in writing by IDEM, OAQ any additional information identified as being needed to process the application.

B.13 Permit Amendment or Revision [326 IAC 2-5.1-3(e)(3)][326 IAC 2-6.1-6] (a) Permit amendments and revisions are governed by the requirements of 326 IAC 2-6.1-6 whenever the Permittee seeks to amend or modify this permit.

(b) Any application requesting an amendment or modification of this permit shall be submitted to: Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 9 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

Indiana Department of Environmental Management Permit Administration and Support Section, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(c) The Permittee shall notify the OAQ no later than thirty (30) calendar days of implementing a notice-only change. [326 IAC 2-6.1-6(d)]

B.14 Source Modification Requirement A modification, construction, or reconstruction is governed by the requirements of 326 IAC 2.

B.15 Inspection and Entry [326 IAC 2-5.1-3(e)(4)(B)][326 IAC 2-6.1-5(a)(4)][IC 13-14-2-2][IC 13-17-3-2][IC 13-30-3-1] Upon presentation of proper identification cards, credentials, and other documents as may be required by law, and subject to the Permittee’s right under all applicable laws and regulations to assert that the information collected by the agency is confidential and entitled to be treated as such, the Permittee shall allow IDEM, OAQ, U.S. EPA, or an authorized representative to perform the following:

(a) Enter upon the Permittee's premises where a permitted source is located, or emissions related activity is conducted, or where records must be kept under the conditions of this permit;

(b) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit;

(c) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, inspect, at reasonable times, any facilities, equipment (including monitoring and air pollution control equipment), practices, or operations regulated or required under this permit;

(d) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, sample or monitor, at reasonable times, substances or parameters for the purpose of assuring compliance with this permit or applicable requirements; and

(e) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, utilize any photographic, recording, testing, monitoring, or other equipment for the purpose of assuring compliance with this permit or applicable requirements.

B.16 Transfer of Ownership or Operational Control [326 IAC 2-6.1-6] (a) The Permittee must comply with the requirements of 326 IAC 2-6.1-6 whenever the Permittee seeks to change the ownership or operational control of the source and no other change in the permit is necessary.

(b) Any application requesting a change in the ownership or operational control of the source shall contain a written agreement containing a specific date for transfer of permit responsibility, coverage and liability between the current and new Permittee. The application shall be submitted to:

Indiana Department of Environmental Management Permit Administration and Support Section, Office of Air Quality 100 North Senate Avenue Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 10 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

The application which shall be submitted by the Permittee does require an affirmation that the statements in the application are true and complete by an "authorized individual" as defined by 326 IAC 2-1.1-1(1).

(c) The Permittee may implement notice-only changes addressed in the request for a notice- only change immediately upon submittal of the request. [326 IAC 2-6.1-6(d)(3)]

B.17 Annual Fee Payment [326 IAC 2-1.1-7] (a) The Permittee shall pay annual fees due no later than thirty (30) calendar days of receipt of a bill from IDEM, OAQ,.

(b) The Permittee may call the following telephone numbers: 1-800-451-6027 or 317-233-4230 (ask for OAQ, Billing, Licensing, and Training Section), to determine the appropriate permit fee.

B.18 Credible Evidence [326 IAC 1-1-6] For the purpose of submitting compliance certifications or establishing whether or not the Permittee has violated or is in violation of any condition of this permit, nothing in this permit shall preclude the use, including the exclusive use, of any credible evidence or information relevant to whether the Permittee would have been in compliance with the condition of this permit if the appropriate performance or compliance test or procedure had been performed.

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SECTION C SOURCE OPERATION CONDITIONS Entire Source

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)]

C.1 Particulate Emission Limitations For Processes with Process Weight Rates Less Than One Hundred (100) Pounds per Hour [326 IAC 6-3-2] Pursuant to 326 IAC 6-3-2(e)(2), particulate emissions from any process not exempt under 326 IAC 6-3-1(b) or (c) which has a maximum process weight rate less than 100 pounds per hour and the methods in 326 IAC 6-3-2(b) through (d) do not apply shall not exceed 0.551 pounds per hour.

C.2 Permit Revocation [326 IAC 2-1.1-9] Pursuant to 326 IAC 2-1.1-9 (Revocation of Permits), this permit to operate may be revoked for any of the following causes:

(a) Violation of any conditions of this permit.

(b) Failure to disclose all the relevant facts, or misrepresentation in obtaining this permit.

(c) Changes in regulatory requirements that mandate either a temporary or permanent reduction of discharge of contaminants. However, the amendment of appropriate sections of this permit shall not require revocation of this permit.

(d) Noncompliance with orders issued pursuant to 326 IAC 1-5 (Episode Alert Levels) to reduce emissions during an air pollution episode.

(e) For any cause which establishes in the judgment of IDEM, the fact that continuance of this permit is not consistent with purposes of this article.

C.3 Opacity [326 IAC 5-1] Pursuant to 326 IAC 5-1-2 (Opacity Limitations), except as provided in 326 IAC 5-1-1 (Applicability) and 326 IAC 5-1-3 (Temporary Alternative Opacity Limitations), opacity shall meet the following, unless otherwise stated in this permit:

(a) Opacity shall not exceed an average of forty percent (40%) in any one (1) six (6) minute averaging period as determined in 326 IAC 5-1-4.

(b) Opacity shall not exceed sixty percent (60%) for more than a cumulative total of fifteen (15) minutes (sixty (60) readings as measured according to 40 CFR 60, Appendix A, Method 9 or fifteen (15) one (1) minute nonoverlapping integrated averages for a continuous opacity monitor) in a six (6) hour period.

C.4 Open Burning [326 IAC 4-1] [IC 13-17-9] The Permittee shall not open burn any material except as provided in 326 IAC 4-1-3, 326 IAC 4-1-4 or 326 IAC 4-1-6. The previous sentence notwithstanding, the Permittee may open burn in accordance with an open burning approval issued by the Commissioner under 326 IAC 4-1-4.1.

C.5 Incineration [326 IAC 4-2] [326 IAC 9-1-2] The Permittee shall not operate an incinerator except as provided in 326 IAC 4-2 or in this permit. The Permittee shall not operate a refuse incinerator or refuse burning equipment except as provided in 326 IAC 9-1-2 or in this permit.

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 12 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

C.6 Fugitive Dust Emissions [326 IAC 6-4] The Permittee shall not allow fugitive dust to escape beyond the property line or boundaries of the property, right-of-way, or easement on which the source is located, in a manner that would violate 326 IAC 6-4 (Fugitive Dust Emissions).

C.7 Asbestos Abatement Projects [326 IAC 14-10] [326 IAC 18] [40 CFR 61, Subpart M] (a) Notification requirements apply to each owner or operator. If the combined amount of regulated asbestos containing material (RACM) to be stripped, removed or disturbed is at least 260 linear feet on pipes or 160 square feet on other facility components, or at least thirty-five (35) cubic feet on all facility components, then the notification requirements of 326 IAC 14-10-3 are mandatory. All demolition projects require notification whether or not asbestos is present.

(b) The Permittee shall ensure that a written notification is sent on a form provided by the Commissioner at least ten (10) working days before asbestos stripping or removal work or before demolition begins, per 326 IAC 14-10-3, and shall update such notice as necessary, including, but not limited to the following:

(1) When the amount of affected asbestos containing material increases or decreases by at least twenty percent (20%); or

(2) If there is a change in the following:

(A) Asbestos removal or demolition start date;

(B) Removal or demolition contractor; or

(C) Waste disposal site.

(c) The Permittee shall ensure that the notice is postmarked or delivered according to the guidelines set forth in 326 IAC 14-10-3(2).

(d) The notice to be submitted shall include the information enumerated in 326 IAC 14-10-3(3).

All required notifications shall be submitted to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

The notice shall include a signed certification from the owner or operator that the information provided in this notification is correct and that only Indiana licensed workers and project supervisors will be used to implement the asbestos removal project.

(e) Procedures for Asbestos Emission Control The Permittee shall comply with the applicable emission control procedures in 326 IAC 14-10-4 and 40 CFR 61.145(c). Per 326 IAC 14-10-1, emission control requirements are applicable for any removal or disturbance of RACM greater than three (3) linear feet on pipes or three (3) square feet on any other facility components or a total of at least 0.75 cubic feet on all facility components.

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 13 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

(f) Demolition and Renovation The Permittee shall thoroughly inspect the affected facility or part of the facility where the demolition or renovation will occur for the presence of asbestos pursuant to 40 CFR 61.145(a).

(g) Indiana Licensed Asbestos Inspector The Permittee shall comply with 326 IAC 14-10-1(a) that requires the owner or operator, prior to a renovation/demolition, to use an Indiana Licensed Asbestos Inspector to thoroughly inspect the affected portion of the facility for the presence of asbestos. The requirement to use an Indiana Licensed Asbestos inspector is not federally enforceable.

Testing Requirements [326 IAC 2-6.1-5(a)(2)]

C.8 Performance Testing [326 IAC 3-6] (a) For performance testing required by this permit, a test protocol, except as provided elsewhere in this permit, shall be submitted to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

no later than thirty-five (35) days prior to the intended test date.

(b) The Permittee shall notify IDEM, OAQ of the actual test date at least fourteen (14) days prior to the actual test date.

(c) Pursuant to 326 IAC 3-6-4(b), all test reports must be received by IDEM, OAQ not later than forty-five (45) days after the completion of the testing. An extension may be granted by IDEM, OAQ if the Permittee submits to IDEM, OAQ a reasonable written explanation not later than five (5) days prior to the end of the initial forty-five (45) day period.

Compliance Requirements [326 IAC 2-1.1-11]

C.9 Compliance Requirements [326 IAC 2-1.1-11] The commissioner may require stack testing, monitoring, or reporting at any time to assure compliance with all applicable requirements by issuing an order under 326 IAC 2-1.1-11. Any monitoring or testing shall be performed in accordance with 326 IAC 3 or other methods approved by the commissioner or the U. S. EPA.

Compliance Monitoring Requirements [326 IAC 2-6.1-5(a)(2)]

C.10 Compliance Monitoring [326 IAC 2-1.1-11] Compliance with applicable requirements shall be documented as required by this permit. The Permittee shall be responsible for installing any necessary equipment and initiating any required monitoring related to that equipment. All monitoring and record keeping requirements not already legally required shall be implemented when operation begins.

C.11 Instrument Specifications [326 IAC 2-1.1-11] (a) When required by any condition of this permit, an analog instrument used to measure a parameter related to the operation of an air pollution control device shall have a scale such that the expected maximum reading for the normal range shall be no less than twenty percent (20%) of full scale. The analog instrument shall be capable of measuringvalues outside of the normal range. Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 14 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

(b) The Permittee may request that the IDEM, OAQ approve the use of an instrument that does not meet the above specifications provided the Permittee can demonstrate that an alternative instrument specification will adequately ensure compliance with permit conditions requiring the measurement of the parameters.

Corrective Actions and Response Steps

C.12 Response to Excursions or Exceedances Upon detecting an excursion where a response step is required by the D Section or an exceedance of a limitation in this permit:

(a) The Permittee shall take reasonable response steps to restore operation of the emissions unit (including any control device and associated capture system) to its normal or usual manner of operation as expeditiously as practicable in accordance with good air pollution control practices for minimizing excess emissions.

(b) The response shall include minimizing the period of any startup, shutdown or malfunction. The response may include, but is not limited to, the following:

(1) initial inspection and evaluation;

(2) recording that operations returned or are returning to normal without operator action (such as through response by a computerized distribution control system); or

(3) any necessary follow-up actions to return operation to normal or usual manner of operation.

(c) A determination of whether the Permittee has used acceptable procedures in response to an excursion or exceedance will be based on information available, which may include, but is not limited to, the following:

(1) monitoring results;

(2) review of operation and maintenance procedures and records; and/or

(3) inspection of the control device, associated capture system, and the process.

(d) Failure to take reasonable response steps shall be considered a deviation from the permit.

(e) The Permittee shall record the reasonable response steps taken.

C.13 Actions Related to Noncompliance Demonstrated by a Stack Test (a) When the results of a stack test performed in conformance with Section C - Performance Testing, of this permit exceed the level specified in any condition of this permit, the Permittee shall submit a description of its response actions to IDEM, OAQ, no later than seventy-five (75) days after the date of the test.

(b) A retest to demonstrate compliance shall be performed no later than one hundred eighty (180) days after the date of the test. Should the Permittee demonstrate to IDEM, OAQ that retesting in one hundred eighty (180) days is not practicable, IDEM, OAQ may extend the retesting deadline

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 15 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

(c) IDEM, OAQ reserves the authority to take any actions allowed under law in response to noncompliant stack tests.

Record Keeping and Reporting Requirements [326 IAC 2-6.1-5(a)(2)]

C.14 Malfunctions Report [326 IAC 1-6-2] Pursuant to 326 IAC 1-6-2 (Records; Notice of Malfunction):

(a) A record of all malfunctions, including startups or shutdowns of any facility or emission control equipment, which result in violations of applicable air pollution control regulations or applicable emission limitations shall be kept and retained for a period of three (3) years and shall be made available to the Indiana Department of Environmental Management (IDEM), Office of Air Quality (OAQ) or appointed representative upon request.

(b) When a malfunction of any facility or emission control equipment occurs which lasts more than one (1) hour, said condition shall be reported to OAQ, using the Malfunction Report Forms (2 pages). Notification shall be made by telephone or facsimile, as soon as practicable, but in no event later than four (4) daytime business hours after the beginning of said occurrence.

(c) Failure to report a malfunction of any emission control equipment shall constitute a violation of 326 IAC 1-6, and any other applicable rules. Information of the scope and expected duration of the malfunction shall be provided, including the items specified in 326 IAC 1-6-2(a)(1) through (6).

(d) Malfunction is defined as any sudden, unavoidable failure of any air pollution control equipment, process, or combustion or process equipment to operate in a normal and usual manner. [326 IAC 1-2-39]

C.15 General Record Keeping Requirements [326 IAC 2-6.1-5] (a) Records of all required monitoring data, reports and support information required by this permit shall be retained for a period of at least five (5) years from the date of monitoring sample, measurement, report, or application. Support information includes the following, where applicable:

(AA) All calibration and maintenance records.

(BB) All original strip chart recordings for continuous monitoring instrumentation.

(CC) Copies of all reports required by the [326 IAC 2-6.1-5].

Records of required monitoring information include the following, where applicable:

(AA) The date, place, as defined in this permit, and time of sampling or measurements.

(BB) The dates analyses were performed.

(CC) The company or entity that performed the analyses.

(DD) The analytical techniques or methods used.

(EE) The results of such analyses.

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 16 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

(FF) The operating conditions as existing at the time of sampling or measurement.

These records shall be physically present or electronically accessible at the source location for a minimum of three (3) years. The records may be stored elsewhere for the remaining two (2) years as long as they are available upon request. If the Commissioner makes a request for records to the Permittee, the Permittee shall furnish the records to the Commissioner within a reasonable time.

(b) Unless otherwise specified in this permit, for all record keeping requirements not already legally required, the Permittee shall be allowed up to ninety (90) days from the date of permit issuance or the date of initial start-up, whichever is later, to begin such record keeping.

C.16 General Reporting Requirements [326 IAC 2-1.1-11] [326 IAC 2-6.1-2] [IC 13-14-1-13] (a) Reports required by conditions in Section D of this permit shall be submitted to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(b) Unless otherwise specified in this permit, any notice, report, or other submission required by this permit shall be considered timely if the date postmarked on the envelope or certified mail receipt, or affixed by the shipper on the private shipping receipt, is on or before the date it is due. If the document is submitted by any other means, it shall be considered timely if received by IDEM, OAQ on or before the date it is due.

(c) The first report shall cover the period commencing on the date of issuance of this permit or the date of initial start-up, whichever is later, and ending on the last day of the reporting period. Reporting periods are based on calendar years, unless otherwise specified in this permit. For the purpose of this permit, “calendar year” means the twelve (12) month period from January 1 to December 31 inclusive.

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 17 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

SECTION D.1 EMISSIONS UNIT OPERATION CONDITIONS

Emissions Unit Description:

(f) Two-hundred, thirty-five (235) natural gas-fired combustion units including boilers, water heaters, space heaters, air handling units, laundry dryers, and kitchen equipment, with a combined maximum heat input capacity of 72.6 MMBtu/hr. (See Appendix A for a detailed list of all combustion units)

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)]

D.1.1 Particulate Emission Limitations for Sources of Indirect Heating [326 IAC 6-2-4] (a) The natural gas-fired combustion units listed below are subject to the requirements of 326 IAC 6-2-4 (Particulate Emission Limitations for Sources of Indirect Heating) because each unit began operation after September 21, 1983. Pursuant to 326 IAC 6-2-4(a), particulate emissions from the following indirect heating units shall be limited by the following equation:

Pt = 1.09 / Q0.26

Where:

Pt = Pounds of particulate matter emitted per million Btu (lb/MMBtu) heat input; and Q = Total source maximum operating capacity rating in million Btu per hour (MMBtu/hr) heat input.

For a total source maximum operating capacity rating (Q) less than 10 MMBtu/hr, particulate emissions (Pt) shall not exceed 0.6 pound per MMBtu of heat input. For Q greater than or equal to 10,000 MMBtu/hr, Pt shall not exceed 0.1 pound per MMBtu of heat input. Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 18 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

Pt Construction Date Building Unit Unit Description (lb/MMBtu)

N. Offender Srvs. One Rheem Vanguard heater 0.038 MMBtu/hr Bldg. N. Offender Srvs. Five Carrier RTUs @ 0.180 MMBtu/hr, each Bldg. Admin One AO Smith water heater @ 0.27 MMBtu/hr Admin One Reznor makeup unit @ 0.05 MMBtu/hr One South Bend stove w/ 6 burners @ 0.032 Admin- Kitchen MMBtu/hr, ea. One South Bend Griddle w/ 4 burners @ 0.032 Admin- Kitchen MMBtu/hr, ea. Admin- Kitchen One South Bend Deep Fryer @ 0.0225 MMBtu/hr North Industries Two McQuay heaters @ 0.800 MMBtu/hr, each North Commissary One McQuay heater @ 0.80 MMBtu/hr Security & Health One Rheem-Ruud WH @ 0.038 MMBtu/hr 1992 N. Security & Health One Carrier roof top unit @ 0.120 MMBtu/hr 0.6 N. Security & Health Three Carrier RTU @ 0.115 MMBtu/hr, ea. Production Kitchen Two Lucks ovens @ 0.250 MMBtu/hr, ea. Production Kitchen One US Range fryer @ 0.04 MMBtu/hr Production Kitchen One US Range broiler @ 0.04 MMBtu/hr One US Range spreader plate w/ 4 burners, ea. @ Production Kitchen 0.02 MMBtu/hr Two Vulcan griddles w/ 4 burners, each burner @ Production Kitchen 0.028 MMBtu/hr Production Kitchen Two Groen cookers @ 0.144 MMBtu/hr, each Warehouse Bldg. One Reznor RTU @ 0.20 MMBtu/hr Warehouse Bldg. Three Reznor RTUs @ 0.250 MMBtu/hr, each Warehouse Bldg. Two Carrier heaters @ 0.088 MMBtu/hr, each Warehouse Bldg. One Carrier heater @ 0.136 MMBtu/hr Motor Pool Bldg. Two Trane heaters @ 0.120 MMBtu/hr, each Motor Pool Bldg. One Reznor heater @ 0.05 MMBtu/hr D-Housing One Reznor heater @ 0.04 MMBtu/hr E-Housing One Reznor heater @ 0.04 MMBtu/hr 1993 0.6 F-Housing One Reznor heater @ 0.04 MMBtu/hr G-Housing One Reznor heater @ 0.04 MMBtu/hr S. Offender Srvs. Two Lochinvar boilers at 1.440 MMBtu/hr, ea. Bldg. Admin/South One A.O. Smith WH @ 0.075 MMBtu/hr Control South Admin One Carrier heater @ 0.275 MMBtu/hr South Admin Three Carrier heaters @ 0.220 MMBtu/hr, each South Industries Two Carrier RTUs @ 0.074 MMBtu/hr, each South Industries One Carrier RTU @ 0.180 MMBtu/hr South Industries Two Reznor air hndlg. units @ 0.4 MMBtu/hr, ea. 1995 South Industries One Reznor air hndlg. unit @ 0.360 MMBtu/hr 0.54 South Industries Three Reznor heaters @ 0.05 MMBtu/hr, each South Industries Two Reznor heaters @ 0.575 MMBtu/hr, each South Dining One Reznor makeup unit @ 0.05 MMBtu/hr Warehouse Building Two Reznor RTUs @ 0.200 MMBtu/hr, each Fire Station Building Two Reznor heaters @ 0.100 MMBtu/hr, each Fire Station Building One A.O. Smith WH@ 0.040 MMBtu/hr Grounds Keeping Two AMBI Radiant htrs. @ 0.06 MMBtu/hr, ea. Warehouse Building One Reznor RTU @ 0.225 MMBtu/hr Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 19 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

Pt Construction Date Building Unit Unit Description (lb/MMBtu)

Custody Control Unit Three Trane RTUs @ 0.350 MMBtu/hr, each 1996 0.53 Custody Control Unit One Reznor make-up unit @ 0.025 MMBtu/hr K-Housing One Lochinvar boiler @ 1.255 MMBtu/hr K-Housing One Reznor make-up unit @ 0.175 MMBtu/hr L-Housing One Lochinvar boiler @ 1.255 MMBtu/hr L-Housing One Reznor make-up unit @ 0.175 MMBtu/hr M-Housing One Lochinvar boiler @ 1.255 MMBtu/hr 1999 0.48 M-Housing One Reznor make-up unit @ 0.175 MMBtu/hr N-Housing One Lochinvar boiler @ 1.255 MMBtu/hr N-Housing One Reznor make-up unit @ 0.175 MMBtu/hr P-Housing One Lochinvar boiler @ 1.255 MMBtu/hr P-Housing One Reznor make-up unit @ 0.175 MMBtu/hr 2000 Maintenance Office One Rheem Vanguard htr. @ 0.038 MMBtu/hr 0.48 D-Housing One Goodman heater @ 0.193 MMBtu/hr D-Housing One McQuay heater @ 0.193 MMBtu/hr E-Housing One Goodman heater @ 0.193 MMBtu/hr E-Housing One McQuay heater @ 0.193 MMBtu/hr F-Housing One Goodman heater @ 0.193 MMBtu/hr F-Housing One McQuay heater @ 0.193 MMBtu/hr G-Housing One Goodman heater @ 0.193 MMBtu/hr G-Housing One McQuay heater @ 0.193 MMBtu/hr 2001 0.48 One Racan Carrier air hndlg. unit @ 1.0625 South Rec Bldg MMBtu/hr One Racan Carrier air hndlg. unit @ 0.85 South Rec Bldg MMBtu/hr North Rec Bldg One Octagon heater @ 0.75 MMBtu/hr North Rec Bldg One Octagon heater @ 0.60 MMBtu/hr North Rec Bldg One Reznor heater @ 0.05 MMBtu/hr Production Kitchen One Reznor air hndlg. unit @ 0.175 MMBtu/hr Production Kitchen One Reznor air hndlg. unit @ 0.350 MMBtu/hr 2002 Receiving & Release One Rheem Vanguard htr. @ 0.04 MMBtu/hr 0.46 2003 North Rec Bldg. One PVI WH @ 0.140 MMBtu/hr 0.45 Warehouse Building Three Reznor RTUs @ 0.225 MMBtu/hr, each 2004 0.45 Warehouse Building One Reznor heater @ 0.10 MMBtu/hr J-Housing One Thermal Solutions WH @ 0.75 MMBtu/hr J-Housing One Thermal Solutions WH @ 0.25 MMBtu/hr Admin. One Rheem Vanguard Htr. @ 0.27 MMBtu/hr 2005 0.44 South Industries One Rheem-Ruud WH @ 0.27 MMBtu/hr North Industries One Rheem-Ruud WH @ 0.27 MMBtu/hr Motor Pool Building Two Dayton Heaters @ 0.075 MMBtu/hr, ea. D-Housing Two Aaon heaters @ 0.780 MMBtu/hr, ea. E-Housing Two Aaon heater @ 0.780 MMBtu/hr 2007 0.42 F-Housing Two Aaon heater @ 0.780 MMBtu/hr G-Housing Two Aaon heaters @ 0.780 MMBtu/hr, ea. J-Housing Three Aaon RTUs @ 0.390 MMBtu/hr, ea. J-Housing Two Aaon RTUs @ 0.09 MMBtu/hr, ea. Three Carrier air hndlg. units @ 0.4 MMBtu/hr, South Dining 2008 ea. 0.42 South Dining One Carrier air hndlg. unit @ 0.250 MMBtu/hr Two Carrier air hndlg. units @ 0.115 MMBtu/hr, South Dining ea.

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 20 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

Construction Pt Building Unit Unit Description Date (lb/MMBtu) 2009 South Admin One Carrier heater @ 0.250 MMBtu/hr 0.41 Twelve Reznor air hndlg. units @ 0.1 Special Confinement Unit MMBtu/hr, ea. Special Confinement Unit Two Reznor heaters @ 0.005 MMBtu/hr, each A-West, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr A-East, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr B-West, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr B-East, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr 2010 0.41 Admin Three Trane RTUs @ 0.120 MMBtu/hr, each Admin Eight Trane RTUs @ 0.06 MMBtu/hr, each Admin Two Trane RTUs @ 0.080 MMBtu/hr, each Admin Three Trane RTUs @ 0.150 MMBtu/hr, each S. Offender Srvs. Bldg. One A.O. Smith WH @ 0.225 MMBtu/hr Outside Mechanical Two Reznor heaters @ 0.005 MMBtu/hr, each Room D-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr E-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr 2011 South Rec. Bldg. One Bradford White WH @ 0.125 MMBtu/hr 0.40 F-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr G-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr Custody Control Unit One Lochinvar boiler @ 0.999999 MMBtu/hr South Industries One Carrier air hndlg. units @ 0.40 MMBtu/hr 2012 Two Carrier air hndlg. units @ 0.325 MMBtu/hr, 0.39 North Industries ea. Production Kitchen One Baxter oven @ 0.250 MMBtu/hr K-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each K-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each L-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each L-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each M-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each M-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each N-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each N-Housing Two Trane RTUs @ 0.400 MMBtu/hr, each P-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each 2013 P-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each 0.36 South Industries One Carrier air hndlg. unit @ 0.65 MMBtu/hr South Industries One Carrier air hndlg. units @ 0.40 MMBtu/hr North Industries One Carrier air hndlg. unit @ 0.65 MMBtu/hr Production Kitchen Two Bryan boilers @ 2.00 MMBtu/hr, each Dining Expansion One Lochinvar boiler @ 1.7 MMBtu/hr Production Laundry One RBI water heater @ 2.0 MMBtu/hr Production Laundry One Hot Dawg heater @ 0.024 MMBtu/hr Nine Milnor laundry dryers identified as Dryers Production Laundry 1-5 and 7-10 @ 0.550 MMBtu/hr, ea. Production Laundry Two Modine htrs. @ 0.05 MMBtu/hr, ea. Unknown Receiving & Release One Carrier heater @ 0.180 MMBtu/hr 0.36

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 21 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

SECTION D.2 EMISSIONS UNIT OPERATION CONDITIONS

Emissions Unit Description:

(u) One (1) abrasive blasting cabinet, identified as AB1, constructed in 2006, but permitted in 2015, with a maximum abrasive flow rate of 403 pounds per hour; using glass beads, and equipped with a dust filtration system for particulate control.

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)]

D.2.1 Particulate Emission Limitations for Manufacturing Processes[326 IAC 6-3-2] Pursuant to 326 IAC 6-3-2(e), the allowable particulate emissions from the one (1) abrasive blasting cabinet, identified as AB1, shall be limited to 1.4 pounds per hour when operating at a process weight rate of 403 pounds of abrasive per hour based on the following:

Interpolation of the data for the process weight rate up to sixty thousand (60,000) pounds per hour shall be accomplished by use of the equation:

E = 4.10 P0.67 where E = rate of emission in pounds per hour; and P = process weight rate in tons per hour

The dust filtration system shall be in operation at all times the abrasive blasting cabinet is in operation, in order to comply with this limit. Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 22 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

SECTION E.1 EMISSIONS UNIT OPERATION CONDITIONS

Emissions Unit Description:

(r) One (1) unleaded-gasoline dispensing operation consisting of a 6,000 gallon underground storage tank, processing a maximum of 230 gallons of gasoline per day. [Under 40 CFR 63, Subpart CCCCCC, this unit is an affected source]

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

National Emission Standards for Hazardous Air Pollutants (NESHAP) Requirements [326 IAC 2-6.1-5(a)]

E.1.1 General Provisions Relating to National Emission Standards for Hazardous Air Pollutants under 40 CFR Part 63 [326 IAC 20-1] [40 CFR 63, Subpart A] (a) Pursuant to 40 CR 63.1, the Permittee shall comply with the provisions of 40 CFR Part 63, Subpart A - General Provisions, which are incorporated by reference as 326 IAC 20- 1-1, for the unleaded-gasoline dispensing operation specified in 40 CFR Part 63, Subpart CCCCCC, in accordance with the schedule in 40 CFR part 63, Subpart CCCCCC.

(b) Pursuant to 40 CFR 63.10, the Permittee shall submit all required notifications and reports to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

and

United States Environmental Protection Agency, Region 5 Air and Radiation Division, Air Enforcement Branch - Indiana (AE-17J) 77 West Jackson Boulevard Chicago, Illinois 60604-3590

E.1.2 National Emission Standards for Hazardous Air Pollutants (NESHAP ) for Source Category: Gasoline Dispensing Facilities [40 CFR Part 63, Subpart CCCCCC] Pursuant to 40 CFR 63 Subpart CCCCCC, the Permittee shall comply with the following provisions of 40 CFR 63 Subpart CCCCCC (included as Attachment A to the permit), which are incorporated as 326 IAC 20-82, for the unleaded-gasoline dispensing operation:

(1) 40 CFR 63.11110 (2) 40 CFR 63.11111(a), (b), (e), (f), (h), (i). (k) (3) 40 CFR 63.11113(b), (c) (4) 40 CFR 63.11115 (5) 40 CFR 63.11116 (6) 40 CFR 63.11125(d) (7) 40 CFR 63.11130 (8) 40 CFR 63.11131 (9) 40 CFR 63.11132 (10) Table 3

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 23 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT OFFICE OF AIR QUALITY COMPLIANCE AND ENFORCEMENT BRANCH

MINOR SOURCE OPERATING PERMIT ANNUAL NOTIFICATION

This form should be used to comply with the notification requirements under 326 IAC 2-6.1-5(a)(5).

Company Name: Wabash Valley Correctional Facility

Address: 6908 S. Old U.S. Highway 41

City: Carlisle, Indiana 47838

Phone #: (812) 398-5050

MSOP #: M153-34433-00021

I hereby certify that Wabash Valley Correctional Facility is  still in operation.  no longer in operation. I hereby certify that Wabash Valley Correctional Facility is  in compliance with the requirements of MSOP M153-34433-00021.  not in compliance with the requirements of MSOP M153-34433-00021.

Authorized Individual (typed):

Title:

Signature:

Date:

If there are any conditions or requirements for which the source is not in compliance, provide a narrative description of how the source did or will achieve compliance and the date compliance was, or will be achieved. Noncompliance:

Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 24 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

MALFUNCTION REPORT

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT OFFICE OF AIR QUALITY COMPLIANCE AND ENFORCEMENT BRANCH FAX NUMBER: (317) 233-6865

This form should only be used to report malfunctions applicable to Rule 326 IAC 1-6 and to qualify for the exemption under 326 IAC 1-6-4.

THIS FACILITY MEETS THE APPLICABILITY REQUIREMENTS BECAUSE IT HAS POTENTIAL TO EMIT 25 TONS/YEAR PARTICULATE MATTER ?_____, 25 TONS/YEAR SULFUR DIOXIDE ?_____, 25 TONS/YEAR NITROGEN OXIDES?_____, 25 TONS/YEAR VOC ?_____, 25 TONS/YEAR HYDROGEN SULFIDE ?_____, 25 TONS/YEAR TOTAL REDUCED SULFUR ?_____, 25 TONS/YEAR REDUCED SULFUR COMPOUNDS ?_____, 25 TONS/YEAR FLUORIDES ?_____, 100 TONS/YEAR CARBON MONOXIDE ?_____, 10 TONS/YEAR ANY SINGLE HAZARDOUS AIR POLLUTANT ?_____, 25 TONS/YEAR ANY COMBINATION HAZARDOUS AIR POLLUTANT ?_____, 1 TON/YEAR LEAD OR LEAD COMPOUNDS MEASURED AS ELEMENTAL LEAD ?_____, OR IS A SOURCE LISTED UNDER 326 IAC 2-5.1-3(2) ?_____. EMISSIONS FROM MALFUNCTIONING CONTROL EQUIPMENT OR PROCESS EQUIPMENT CAUSED EMISSIONS IN EXCESS OF APPLICABLE LIMITATION ______.

THIS MALFUNCTION RESULTED IN A VIOLATION OF: 326 IAC ______OR, PERMIT CONDITION # ______AND/OR PERMIT LIMIT OF ______

THIS INCIDENT MEETS THE DEFINITION OF “MALFUNCTION” AS LISTED ON REVERSE SIDE ? Y N

THIS MALFUNCTION IS OR WILL BE LONGER THAN THE ONE (1) HOUR REPORTING REQUIREMENT ? Y N

COMPANY:______PHONE NO. ( )______LOCATION: (CITY AND COUNTY)______PERMIT NO. ______AFS PLANT ID: ______AFS POINT ID: ______INSP:______CONTROL/PROCESS DEVICE WHICH MALFUNCTIONED AND REASON:______

DATE/TIME MALFUNCTION STARTED: _____/_____/ 20______AM / PM

ESTIMATED HOURS OF OPERATION WITH MALFUNCTION CONDITION: ______

DATE/TIME CONTROL EQUIPMENT BACK-IN SERVICE______/______/ 20______AM/PM

TYPE OF POLLUTANTS EMITTED: TSP, PM-10, SO2, VOC, OTHER:______

ESTIMATED AMOUNT OF POLLUTANT EMITTED DURING MALFUNCTION: ______

MEASURES TAKEN TO MINIMIZE EMISSIONS:______

REASONS WHY FACILITY CANNOT BE SHUTDOWN DURING REPAIRS:

CONTINUED OPERATION REQUIRED TO PROVIDE ESSENTIAL* SERVICES:______CONTINUED OPERATION NECESSARY TO PREVENT INJURY TO PERSONS:______CONTINUED OPERATION NECESSARY TO PREVENT SEVERE DAMAGE TO EQUIPMENT:______INTERIM CONTROL MEASURES: (IF APPLICABLE)______

MALFUNCTION REPORTED BY:______TITLE:______(SIGNATURE IF FAXED)

MALFUNCTION RECORDED BY:______DATE:______TIME:______*SEE PAGE 2 PAGE 1 OF 2 Wabash Valley Correctional Facility MPR No. 153-35730-00021 Page 25 of 25 Carlisle, Indiana Revised by Daniel W Pell M153-34433-00021 Permit Reviewer: Daniel W Pell

Please note - This form should only be used to report malfunctions applicable to Rule 326 IAC 1-6 and to qualify for the exemption under 326 IAC 1-6-4.

326 IAC 1-6-1 Applicability of rule

Sec. 1. This rule applies to the owner or operator of any facility required to obtain a permit under 326 IAC 2-5.1 or 326 IAC 2-6.1.

326 IAC 1-2-39 “Malfunction” definition

Sec. 39. Any sudden, unavoidable failure of any air pollution control equipment, process, or combustion or process equipment to operate in a normal and usual manner.

*Essential services are interpreted to mean those operations, such as, the providing of electricity by power plants. Continued operation solely for the economic benefit of the owner or operator shall not be sufficient reason why a facility cannot be shutdown during a control equipment shutdown.

If this item is checked on the front, please explain rationale:

______

PAGE 2 OF 2

Indiana Department of Environmental Management Office of Air Quality

Technical Support Document (TSD) for a Minor Permit Revision to a Minor Source Operating Permit (MSOP) (Renewal)

Source Description and Location

Source Name: Wabash Valley Correctional Facility Source Location: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 County: Sullivan SIC Code: 9223 (Correctional Institutions) Operation Permit No.: M153-34433-00021 Operation Permit Issuance Date: December 31, 2014 Minor Permit Revision No.: 153-35730-00021 Permit Reviewer: Daniel W Pell

On April 17, 2015, the Office of Air Quality (OAQ) received an application from Wabash Valley Correctional Facility related to a modification to an existing stationary graphic art operation for the production of card board boxes.

Existing Approvals

The source transitioned from a SSOA to a MSOP No. M153-34433-00021 on December 31, 2014. There have been no subsequent approvals issued.

County Attainment Status

The source is located in Sullivan County.

Pollutant Designation

SO2 Better than national standards. CO Unclassifiable or attainment effective November 15, 1990. 1 O3 Unclassifiable or attainment effective July 20, 2012, for the 2008 8-hour ozone standard. PM2.5 Unclassifiable or attainment effective April 5, 2005, for the annual PM2.5 standard.

PM2.5 Unclassifiable or attainment effective December 13, 2009, for the 24-hour PM2.5 standard. PM10 Unclassifiable effective November 15, 1990. NO2 Cannot be classified or better than national standards. Pb Unclassifiable or attainment effective December 31, 2011. 1Unclassifiable or attainment effective October 18, 2000, for the 1-hour ozone standard which was revoked effective June 15, 2005.

(a) Ozone Standards Volatile organic compounds (VOC) and Nitrogen Oxides (NOx) are regulated under the Clean Air Act (CAA) for the purposes of attaining and maintaining the National Ambient Air Quality Standards (NAAQS) for ozone. Therefore, VOC and NOx emissions are considered when evaluating the rule applicability relating to ozone. Sullivan County has been designated as attainment or unclassifiable for ozone. Therefore, VOC and NO x emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2. Wabash Valley Correctional Facility Page 2 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

(b) PM 2.5 Sullivan County has been classified as attainment for PM2.5. Therefore, direct PM2.5, SO2, and NOx emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2.

(c) Other Criteria Pollutants Sullivan County has been classified as attainment or unclassifiable in Indiana for SO2, CO, PM10, NO2, and Pb. Therefore, these emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2.

Fugitive Emissions

(a) The fugitive emissions of criteria pollutants and hazardous air pollutants are counted toward the determination of 326 IAC 2-6.1 (Minor Source Operating Permits) applicability.

(b) Since this type of operation is not one of the twenty-eight (28) listed source categories under 326 IAC 2-2, 326 IAC 2-3, or 326 IAC 2-7, and there is no applicable New Source Performance Standard that was in effect on August 7, 1980, fugitive emissions are not counted toward the determination of PSD, Emission Offset, and Part 70 Permit applicability.

Status of the Existing Source

The table below summarizes the uncontrolled/unlimited potential to emit of the entire source, prior to the proposed revision:

This PTE table is from the TSD or Appendix A of M153-34433-00021, issued on December 31, 2014.

Wabash Valley Correctional Facility Page 3 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

Uncontrolled/Unlimited Potential To Emit of the Entire Source Prior to Revision (tons/year) Total Worst Single Process/ Emission Unit PM PM10* PM2.5** SO2 NOx VOC CO HAPs HAP 0.57 NG Combustion Units 0.60 2.40 2.40 0.19 31.60 1.74 26.54 0.60 Hexane Kerosene Combustion 0.00 Units 0.07 0.05 0.05 2.53 0.71 0.01 0.18 0.00 Selenium Diesel EG, Genset 1 & 0.01 Genset 2 0.78 0.45 0.45 4.52 26.81 0.79 6.14 0.01 Benzene Mobile Gasoline-Fired 0.00 Maintenance Generators 0.12 0.12 0.12 0.12 1.76 0.14 0.38 0.00 Formaldehyde PEN Products-Printing Shop 0.00 0.00 0.00 0.00 0.00 6.83 0.00 0.00 - Maintenance Woodworking Shop 0.03 0.01 0.01 0.00 0.00 0.00 0.00 0.00 - Parts Washer - Mechanics Shop 0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.00 - 0.002 Maintenance Welding 0.02 0.02 0.02 0.00 0.00 0.00 0.00 0.002 Manganese 0.00 Maintenance Metalworking 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Lead - Diesel Storage Tank 0.00 0.00 0.00 0.00 0.00 0.001 0.00 Negl. 0.05 Diesel Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 Xylene 0.05 Gasoline Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 Xylene Total PTE of Entire Source 0.57 w/o fugitives 1.63 3.03 3.06 7.4 61 10.8 33.3 0.93 Hexane Title V Major Source NA 100 100 100 100 100 100 25 10 Thresholds PSD Major Source 250 250 250 250 250 250 250 - - Thresholds Paved Roads 0.87 0.17 0.04 0.00 0.00 0.00 0.00 0.00 - Total for MSOP with 2.5 3.2 3.1 7.4 61 10.8 33.3 0.93 0.57 Hexane fugitives negl. = negligible * Under the Part 70 Permit program (40 CFR 70), PM10 and PM2.5, not particulate matter (PM), are each considered as a “regulated air pollutant". **PM2.5 listed is direct PM2.5.

(a) This existing source is not a major stationary source under PSD (326 IAC 2-2), because no PSD regulated pollutant is emitted at a rate of 250 tons per year or more, and it is not one of the twenty-eight (28) listed source categories as specified in 326 IAC 2-2-1(ff)(1).

(b) This existing source is not a major source of HAPs, as defined in 40 CFR 63.41, because the unlimited potential to emit HAPs is less than ten (10) tons per year for any single HAP and less than twenty-five (25) tons per year of a combination of HAPs. Therefore, this source is an area source under Section 112 of the Clean Air Act (CAA).

(c) GHG On June 23, 2014, in the case of Utility Air Regulatory Group v. EPA, cause no. 12-1146, (available at http://www.supremecourt.gov/opinions/13pdf/12-1146_4g18.pdf ) the United States Supreme Court ruled that the U.S. EPA does not have the authority to treat greenhouse gases (GHGs) as an air pollutant for the purpose of determining operating permit applicability or PSD Major source status. On July 24, 2014, the U.S. EPA issued a memorandum to the Regional Wabash Valley Correctional Facility Page 4 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

Administrators outlining next steps in permitting decisions in light of the Supreme Court’s decision. U.S. EPA’s guidance states that U.S. EPA will no longer require PSD or Title V permits for sources “previously classified as ‘Major’ based solely on greenhouse gas emissions.”

The Indiana Environmental Rules Board adopted the GHG regulations required by U.S. EPA at 326 IAC 2-2-1(zz), pursuant to Ind. Code § 13-14-9-8(h) (Section 8 rulemaking). A rule, or part of a rule, adopted under Section 8 is automatically invalidated when the corresponding federal rule, or part of the rule, is invalidated. Due to the United States Supreme Court Ruling, IDEM, OAQ cannot consider GHGs emissions to determine operating permit applicability or PSD applicability to a source or modification.

Description of Proposed Revision

The Office of Air Quality (OAQ) has reviewed an application, submitted by Wabash Valley Correctional Facility on April 17, 2015, relating to the addition of an unpermitted abrasive blasting cabinet to the permit. During the transition from a SSOA to a MSOP, which was issued on December 31, 2014, the abrasive blasting cabinet, AB1, was not included in the the list of emission units.

The following is a list of the unpermitted emission unit:

(a) One (1) abrasive blasting cabinet, identified as AB1, constructed in 2006, but permitted in 2015, with a maximum abrasive flow rate of 403 pounds per hour; using glass beads, and equipped with a dust filtration system for particulate control.

Enforcement Issues

IDEM, OAQ is aware that equipment has been constructed and operated prior to receipt of the proper permit. IDEM, OAQ is reviewing this matter and will take the appropriate action. This proposed approval is intended to satisfy the requirements of the construction and operating permit rules.

Emission Calculations

See Appendix A of this TSD for detailed emission calculations.

Permit Level Determination – MSOP Revision

The following table is used to determine the appropriate permit level under 326 IAC 2-6.1-6. This table reflects the PTE before controls of the proposed revision. Control equipment is not considered federally enforceable until it has been required in a federally enforceable permit.

PTE of Proposed Revision (tons/year) Process/ Total Worst Single Emission Unit PM PM10 PM2.5 SO2 NOx VOC CO HAPs HAP Abrasive Blasting 17.65 17.65 17.65 0.00 0.00 0.00 0.00 0.00 - Cabinet, AB1 Total PTE of 17.65 17.65 17.65 0.00 0.00 0.00 0.00 0.00 - Proposed Revision negl. = negligible

Pursuant to 326 IAC 2-6.1-6(g)(3), this MSOP is revised through a Minor Permit Revision because the proposed revision has the potential to emit within the following ranges:

Wabash Valley Correctional Facility Page 5 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

Less than twenty-five (25) tons per year and equal to or greater than five (5) tons per year of either PM, PM10, or direct PM2.5.

PTE of the Entire Source After Issuance of the MSOP Revision

The table below summarizes the uncontrolled/unlimited potential to emit of the entire source, with updated emissions shown as bold values and previous emissions shown as strikethrough values.

Uncontrolled/Unlimited Potential To Emit of the Entire Source After Issuance of the hidden text Revision (tons/year) Process/ Total Worst Single Emission Unit PM PM10* PM2.5** SO2 NOx VOC CO HAPs HAP 0.57 NG Combustion Units 0.60 2.40 2.40 0.19 31.60 1.74 26.54 0.60 Hexane Kerosene Combustion 0.00 Units 0.07 0.05 0.05 2.53 0.71 0.01 0.18 0.00 Selenium Diesel EG, Genset 1 & 0.01 Genset 2 0.78 0.45 0.45 4.52 26.81 0.79 6.14 0.01 Benzene Mobile Gasoline-Fired 0.00 Maintenance Generators 0.12 0.12 0.12 0.12 1.76 0.14 0.38 0.00 Formaldehyde PEN Products-Printing Shop 0.00 0.00 0.00 0.00 0.00 6.83 0.00 0.00 - Maintenance Woodworking Shop 0.03 0.01 0.01 0.00 0.00 0.00 0.00 0.00 - Parts Washer - Mechanics Shop 0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.00 - 0.002 Maintenance Welding 0.02 0.02 0.02 0.00 0.00 0.00 0.00 0.002 Manganese Maintenance 0.00 Metalworking 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Lead - Diesel Storage Tank 0.00 0.00 0.00 0.00 0.00 0.001 0.00 Negl. 0.05 Diesel Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 Xylene 0.05 Gasoline Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 Xylene Paved Roads 0.87 0.17 0.04 0.00 0.00 0.00 0.00 0.00 - Abrasive Blasting 17.65 17.65 17.65 0.00 0.00 0.00 0.00 0.00 - Cabinet, AB1

Total PTE of Entire 0.57 20.1 20.9 20.7 7.4 61 10.8 33.3 0.93 Source Hexane

Total PTE of Entire 0.57 19.2 20.7 20.6 7.4 61 10.8 33.3 0.93 Source w/o fugitives Hexane

Title V Major Source NA 100 100 100 100 100 100 25 10 Thresholds PSD Major Source - 250 250 250 250 250 250 250 Thresholds - negl. = negligible *Under the Part 70 Permit program (40 CFR 70), PM10 and PM2.5, not particulate matter (PM), are each considered as a "regulated air pollutant". ** PM2.5 listed is direct PM2.5.

The table below summarizes the controlled/limited potential to emit of the entire source after issuance of this revision of the emission units. (Note: the table below was generated from the above table, with bold text un-bolded and strikethrough text deleted). Wabash Valley Correctional Facility Page 6 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

Controlled/LimitedPotential To Emit of the Entire Source After Issuance of the Revision (tons/year) Process/ Total Worst Single Emission Unit PM PM10* PM2.5** SO2 NOx VOC CO HAPs HAP 0.57 NG Combustion Units 0.60 2.40 2.40 0.19 31.60 1.74 26.54 0.60 Hexane 0.00 Kerosene Combustion Units 0.07 0.05 0.05 2.53 0.71 0.01 0.18 0.00 Selenium Diesel EG, Genset 1 & 0.01 Genset 2 0.78 0.45 0.45 4.52 26.81 0.79 6.14 0.01 Benzene Mobile Gasoline-Fired 0.00 Maintenance Generators 0.12 0.12 0.12 0.12 1.76 0.14 0.38 0.00 Formaldehyde PEN Products-Printing Shop 0.00 0.00 0.00 0.00 0.00 6.83 0.00 0.00 - Maintenance Woodworking Shop 0.03 0.01 0.01 0.00 0.00 0.00 0.00 0.00 - Parts Washer - Mechanics Shop 0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.00 - 0.002 Maintenance Welding 0.02 0.02 0.02 0.00 0.00 0.00 0.00 0.002 Manganese 0.00 Maintenance Metalworking 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Lead - Diesel Storage Tank 0.00 0.00 0.00 0.00 0.00 0.001 0.00 Negl. 0.05 Diesel Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 Xylene 0.05 Gasoline Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 Xylene Abrasive Blasting Cabinet, 17.65 17.65 17.65 0.00 0.00 0.00 0.00 0.00 - AB1 Total PTE of Entire Source 0.57 19.2 20.7 20.6 7.4 61 10.8 33.3 0.93 w/o fugitives Hexane Title V Major Source - 100 100 100 100 100 100 25 10 Thresholds PSD Major Source 250 250 250 250 250 250 250 - - Thresholds negl. = negligible *Under the Part 70 Permit program (40 CFR 70), PM10 and PM2.5, not particulate matter (PM), are each considered as a "regulated air pollutant". ** PM2.5 listed is direct PM2.5.

(a) MSOP Status (1) Criteria Pollutants This revision to an existing Title V minor stationary source will not change the minor status, because the uncontrolled/unlimited potential to emit criteria pollutants from the entire source will still be less than the Title V major source threshold levels. Therefore, the source will still be subject to the provisions of 326 IAC 2-6.1 (MSOP).

(2) HAPs This revision will not change the minor status of the source, because the uncontrolled/unlimited potential to emit of any single HAP will still be less than ten (10) tons per year and the PTE of a combination of HAPs will still be less than twenty-five (25) tons per year. Therefore, this source is an area source under Section 112 of the Clean Air Act (CAA) and not subject to the provisions of 326 IAC 2-7.

Wabash Valley Correctional Facility Page 7 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

(b) PSD Minor Source – PM This modification to an existing PSD minor stationary source will not change the PSD minor status, because the uncontrolled/unlimited potential to emit PM from the entire source will continue to be less than the PSD major source threshold levels. Therefore, pursuant to 326 IAC 2-2, the PSD requirements do not apply.

(c) PSD Minor Source – Other Regulated Pollutants This modification to an existing PSD minor stationary source will not change the PSD minor status, because the uncontrolled/unlimited potential to emit of other PSD regulated pollutants from the entire source will continue to be less than the PSD major source threshold levels. Therefore, pursuant to 326 IAC 2-2, the PSD requirements do not apply. See PTE of the Entire Source After Issuance of the MSOP Revision Section above or Appendix A.

Federal Rule Applicability Determination

New Source Performance Standards (NSPS)

(a) There are no New Source Performance Standards (40 CFR Part 60) and 326 IAC 12 included for this proposed revision.

National Emission Standards for Hazardous Air Pollutants (NESHAP)

(b) This abrasive blasting cabinet, AB1, is not subject to the National Emission Standards for Hazardous Air Pollutants for Nine Metal Fabrication and Finishing Source Categories (40 CFR 63.11514, Subpart XXXXXX), because the abrasive blasting cabinet, AB1, is used only for maintenance purposes and it is not primarily engaged in the operations indicated in the nine source categories listed in paragraphs (a)(1) through (9) of Section 40 CFR 63.11514. Therefore, 40 CFR 63, Subpart XXXXXX, does not apply to the abrasive blasting cabinet, AB1.

(c) There are no National Emission Standards for Hazardous Air Pollutants (40 CFR Part 63), 326 IAC 14 and 326 IAC 20 included for this proposed revision.

Compliance Assurance Monitoring (CAM)

(d) Pursuant to 40 CFR 64.2, Compliance Assurance Monitoring (CAM) is not included in the permit, because the unlimited potential to emit of the source is less than the Title V major source thresholds and the source is not required to obtain a Part 70 or Part 71 permit.

State Rule Applicability Determination

(a) 326 IAC 2-6.1 (Minor Source Operating Permits (MSOP)) MSOP applicability is discussed under the Permit Level Determination – MSOP section above.

(b) 326 IAC 2-2 (Prevention of Significant Deterioration (PSD)) See PTE of the Entire Source After Issuance of the MSOP Revision Section above.

(c) 326 IAC 2-4.1 (Major Sources of Hazardous Air Pollutants (HAP)) The proposed revision is not subject to the requirements of 326 IAC 2-4.1, since the unlimited potential to emit of HAPs from the abrasive blasting cabinet, identified as AB1 is less than ten (10) tons per year for any single HAP and less than twenty-five (25) tons per year of a combination of HAPs.

See PTE of the Entire Source After Issuance of the MSOP Revision Section above.

(d) 326 IAC 2-6 (Emission Reporting) Wabash Valley Correctional Facility Page 8 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

Pursuant to 326 IAC 2-6-1, this source is not subject to this rule, because it is not required to have an operating permit under 326 IAC 2-7 (Part 70), it is not located in Lake, Porter, or LaPorte County, and it does not emit lead into the ambient air at levels equal to or greater than 5 tons per year. Therefore, 326 IAC 2-6 does not apply.

(e) 326 IAC 5-1 (Opacity Limitations) Pursuant to 326 IAC 5-1-2 (Opacity Limitations), except as provided in 326 IAC 5-1-3 (Temporary Alternative Opacity Limitations), opacity shall meet the following, unless otherwise stated in this permit:

(1) Opacity shall not exceed an average of forty percent (40%) in any one (1) six (6) minute averaging period as determined in 326 IAC 5-1-4.

(2) Opacity shall not exceed sixty percent (60%) for more than a cumulative total of fifteen (15) minutes (sixty (60) readings as measured according to 40 CFR 60, Appendix A, Method 9 or fifteen (15) one (1) minute nonoverlapping integrated averages for a continuous opacity monitor) in a six (6) hour period.

(f) 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes) Pursuant to 326 IAC 6-3-2(e), the allowable particulate emissions from the one (1) abrasive blasting cabinet, identified as AB1, shall not exceed 1.4 pounds per hour when operating at a process weight rate of 403 pounds of abrasive per hour based on the following:

Interpolation of the data for the process weight rate up to sixty thousand (60,000) pounds per hour shall be accomplished by use of the equation:

E = 4.10 P0.67 where E = rate of emission in pounds per hour; and P = process weight rate in tons per hour

As shown in the emission calculations, the one (1) abrasive blasting cabinet, identified as AB1, has uncontrolled PM emissions of 4.03 pounds per hour and therefore, it will need a control device to comply with this limit.

The dust filtration system shall be in operation at all times the abrasive blasting cabinet is in operation, in order to comply with this limit.

(g) 326 IAC 6-4 (Fugitive Dust Emissions Limitations) Pursuant to 326 IAC 6-4 (Fugitive Dust Emissions Limitations), the source shall not allow fugitive dust to escape beyond the property line or boundaries of the property, right-of-way, or easement on which the source is located, in a manner that would violate 326 IAC 6-4.

(h) 326 IAC 6-5 (Fugitive Particulate Matter Emission Limitations) The source is not subject to the requirements of 326 IAC 6-5 because the amounts of fugitive particulate matter emissions from paved roadways are less than 25 tons per year.

Compliance Determination, Monitoring and Testing Requirements

There are no compliance, monitoring, or testing requirements included in the permit.

Proposed Changes

The following changes listed below are due to the proposed revision. Deleted language appears as strikethrough text and new language appears as bold text:

Wabash Valley Correctional Facility Page 9 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

Change No. 1: The abrasive blasting cabinet, AB1, is being added to the Equipment Summary in Section A.2 and Section D.2 with all its applicable requirements.

A.2 Emission Units and Pollution Control Equipment Summary This stationary source consists of the following emission units and pollution control devices:

(a) *****

***** (u) One (1) abrasive blasting cabinet, identified as AB1, constructed in 2006, but permitted in 2015, with a maximum abrasive flow rate of 403 pounds per hour; using glass beads, and equipped with a dust filtration system for particulate control.

Change No. 2: Section D.2 is being added to the permit to indicate the applicability of state rule 326 IAC 6-3-2 to the abrasive blasting cabinet, AB1.

SECTION D.2 EMISSIONS UNIT OPERATION CONDITIONS

Emissions Unit Description:

(u) One (1) abrasive blasting cabinet, identified as AB1, constructed in 2006, but permitted in 2015, with a maximum abrasive flow rate of 403 pounds per hour; using glass beads, and equipped with a dust filtration system for particulate control.

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)]

D.2.1 Particulate Emission Limitations for Manufacturing Processes [326 IAC 6-3-2] Pursuant to 326 IAC 6-3-2(e), the allowable particulate emissions from the one (1) abrasive blasting cabinet, identified as AB1, shall not exceed 1.4 pounds per hour when operating at a process weight rate of 403 pounds of abrasive per hour based on the following:

Interpolation of the data for the process weight rate up to sixty thousand (60,000) pounds per hour shall be accomplished by use of the equation:

E = 4.10 P0.67 where E = rate of emission in pounds per hour; and P = process weight rate in tons per hour

The dust filtration system shall be in operation at all times the abrasive blasting cabinet is in operation, in order to comply with this limit.

Additional Changes IDEM, OAQ made additional revisions to the permit as described below in order to update the language to match the most current version of the applicable rule, to eliminate redundancy within the permit, and to provide clarification regarding the requirements of these conditions.

Change No. 3: The language in Section C.15, General Record Keeping Requirements, has been updated to mor closely match the underlying rule.

C.15 General Record Keeping Requirements [326 IAC 2-6.1-5] (a) Records of all required monitoring data, reports and support information required by this Wabash Valley Correctional Facility Page 10 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

permit shall be retained for a period of at least five (5) years from the date of monitoring sample, measurement, report, or application. Support information includes the following, where applicable:

(AA) All calibration and maintenance records.

(BB) All original strip chart recordings for continuous monitoring instrumentation.

(CC) Copies of all reports required by the [326 IAC 2-6.1-5].

Records of required monitoring information include the following, where applicable:

(AA) The date, place, as defined in this permit, and time of sampling or measurements.

(BB) The dates analyses were performed.

(CC) The company or entity that performed the analyses.

(DD) The analytical techniques or methods used.

(EE) The results of such analyses.

(FF) The operating conditions as existing at the time of sampling or measurement.

These records shall be physically present or electronically accessible at the source location for a minimum of three (3) years. The records may be stored elsewhere for the remaining two (2) years as long as they are available upon request. If the Commissioner makes a request for records to the Permittee, the Permittee shall furnish the records to the Commissioner within a reasonable time.

Conclusion and Recommendation

Unless otherwise stated, information used in this review was derived from the application and additional information submitted by the applicant. An application for the purposes of this review was received on April 17, 2015.

The operation of this proposed revision shall be subject to the conditions of the attached proposed MSOP Minor Permit Revision No. 153-35730-00021. The staff recommends to the Commissioner that this MSOP Minor Permit Revision be approved.

IDEM Contact

(a) Questions regarding this proposed permit can be directed to Daniel W Pell at the Indiana Department Environmental Management, Office of Air Quality, Permits Branch, 100 North Senate Avenue, MC 61-53 IGCN 1003, Indianapolis, Indiana 46204-2251 or by telephone at (317) 234- 8532 or toll free at 1-800-451-6027 extension 4-8532.

(b) A copy of the findings is available on the Internet at: http://www.in.gov/ai/appfiles/idem-caats/

Wabash Valley Correctional Facility Page 11 of 11 Carlisle, Indiana TSD for MSOP MPR No. 153-35730-00021 Permit Reviewer: Daniel WPell

(c) For additional information about air permits and how the public and interested parties can participate, refer to the IDEM Permit Guide on the Internet at: http://www.in.gov/idem/5881.htm; and the Citizens' Guide to IDEM on the Internet at: http://www.in.gov/idem/6900.htm.

Page 1 of 24, TSD App. A

Appendix A: Emission Calculations Summary of PTE for Entire Source

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Uncontrolled PTE (tons/year)

Total PM PM-10 PM-2.5 SO NO VOC CO Worst Single HAP 2 X HAPs NG Combustion Units 0.60 2.40 2.40 0.19 31.60 1.74 26.54 0.60 0.57 Hexane

Kerosene Combustion Units 0.07 0.05 0.05 2.53 0.71 0.01 0.18 0.00 0.00 Selenium

Diesel EG, Genset 1 & Genset 2 0.78 0.45 0.45 4.52 26.81 0.79 6.14 0.01 0.01 Benzene Mobile Gasoline-Fired Maintenance Generators 0.12 0.12 0.12 0.12 1.76 0.14 0.38 0.00 0.00 Formaldehyde

PEN Products-Printing Shop 0.00 0.00 0.00 0.00 0.00 6.83 0.00 0.00 0.00 -

Maintenance Woodworking Shop 0.03 0.01 0.01 0.00 0.00 0.00 0.00 0.00 0.00 -

Parts Washer - Mechanics Shop 0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.00 0.00 -

Maintenance Welding 0.02 0.02 0.02 0.00 0.00 0.00 0.00 0.002 0.002 Manganese

Maintenance Metalworking 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Lead

Diesel Storage Tank 0.00 0.00 0.00 0.00 0.00 0.001 0.00 Negl. 0.00 -

Diesel Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 0.05 Xylene

Gasoline Dispensing 0.00 0.00 0.00 0.00 0.00 0.60 0.00 0.16 0.05 Xylene

Paved Roads 0.87 0.17 0.04 0.00 0.00 0.00 0.00 0.00 0.00 -

Abrasive Blasting Cabinet, AB1 17.65 17.65 17.65 0.00 0.00 0.00 0.00 0.00 0.00 - Total 20.1 20.9 20.7 7.4 61 10.8 33.3 0.93 0.57 Hexane Page 2 of 24, TSD App. A

Emissions Calculations List of Natural Gas-Fired Combustion Units (Sources of Indirect Heating except where noted otherwise) MMBtu/hr <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Maximum Heat Input Construction Date Building Unit Unit Description Capacity (MMBtu/hr) North Offender Services One Rheem Vanguard heater 0.038 MMBtu/hr 0.038 Building North Offender Services Five Carrier RTUs @ 0.180 MMBtu/hr, each 0.900 Building Admin One AO Smith water heater @ 0.27 MMBtu/hr 0.27 Admin One Reznor makeup unit @ 0.05 MMBtu/hr 0.05 Admin- Kitchen One South Bend stove with 6 burners @ 0.032 MMBtu/hr, ea. 0.192 One South Bend Griddle with 4 burners @ 0.032 MMBtu/hr, Admin- Kitchen 0.128 ea Admin- Kitchen One South Bend Deep Fryer @ 0.0225 MMBtu/hr 0.0225 North Industries Two McQuay heaters @ 0.800 MMBtu/hr, each 1.6 North Commissary One McQuay heater @ 0.80 MMBtu/hr 0.8 Security & Health One Rheem-Ruud water heater @ 0.038 MMBtu/hr 0.038 North Security & Health One Carrier roof top unit @ 0.120 MMBtu/hr 0.12 North Security & Health Three Carrier roof top units @ 0.115 MMBtu/hr, each 0.345 1992 Production Kitchen Two Lucks ovens @ 0.250 MMBtu/hr, each 0.5 Production Kitchen One US Range fryer @ 0.04 MMBtu/hr 0.04 Production Kitchen One US Range broiler @ 0.04 MMBtu/hr 0.04 One US Range spreader plate with 4 burners, each @ 0.02 Production Kitchen 0.08 MMBtu/hr Two Vulcan griddles with 4 burners, each burner @ 0.028 Production Kitchen 0.224 MMBtu/hr Production Kitchen Two Groen cookers @ 0.144 MMBtu/hr, each 0.288 Warehouse Building One Reznor RTU @ 0.20 MMBtu/hr 0.2 Warehouse Building Three Reznor RTUs @ 0.250 MMBtu/hr, each 0.75 Warehouse Building Two Carrier heaters @ 0.088 MMBtu/hr, each 0.176 Warehouse Building One Carrier heater @ 0.136 MMBtu/hr 0.136 Motor Pool Building Two Trane heaters @ 0.120 MMBtu/hr, each 0.24 Motor Pool Building One Reznor heater @ 0.05 MMBtu/hr 0.05 D-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 E-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 1993 F-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 G-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 South Offender Services Two Lochinvar boilers at 1.440 MMBtu/hr, each 2.88 Building Admin/South Control One A.O. Smith water heater @ 0.075 MMBtu/hr 0.075 South Admin One Carrier heater @ 0.275 MMBtu/hr 0.275 South Admin Three Carrier heaters @ 0.220 MMBtu/hr, each 0.66 South Industries Two Carrier RTUs @ 0.074 MMBtu/hr, each 0.148 South Industries One Carrier RTU @ 0.180 MMBtu/hr 0.18 South Industries Two Reznor air handling units @ 0.400 MMBtu/hr, each 0.8 South Industries One Reznor air handling unit @ 0.360 MMBtu/hr 0.36 1995 South Industries Three Reznor heaters @ 0.05 MMBtu/hr, each 0.15 South Industries Two Reznor heaters @ 0.575 MMBtu/hr, each 1.15 South Dining One Reznor makeup unit @ 0.05 MMBtu/hr 0.05 Warehouse Building Two Reznor RTUs @ 0.200 MMBtu/hr, each 0.4 Fire Station Building Two Reznor heaters @ 0.100 MMBtu/hr, each 0.2 Fire Station Building One A.O. Smith water heater @ 0.040 MMBtu/hr 0.04 Grounds Keeping Two AMBI Radiant heaters @ 0.06 MMBtu/hr, each (direct fired 0.12 South Industries Two Reznor heaters @ 0.575 MMBtu/hr, each (direct-fired) 1.15 Warehouse Building One Reznor RTU @ 0.225 MMBtu/hr 0.225 Page 3 of 24, TSD App. A

Emissions Calculations List of Natural Gas-Fired Combustion Units (Sources of Indirect Heating except where noted otherwise) MMBtu/hr <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Maximum Heat Input Construction Date Building Unit Unit Description Capacity (MMBtu/hr) Custody Control Unit Three Trane RTUs @ 0.350 MMBtu/hr, each 1.05 1996 Custody Control Unit One Reznor make-up unit @ 0.025 MMBtu/hr 0.025 K-Housing One Lochinvar boiler @ 1.255 MMBtu/hr 1.255 K-Housing One Reznor make-up unit @ 0.175 MMBtu/hr 0.175 L-Housing One Lochinvar boiler @ 1.255 MMBtu/hr 1.255 L-Housing One Reznor make-up unit @ 0.175 MMBtu/hr 0.175 M-Housing One Lochinvar boiler @ 1.255 MMBtu/hr 1.255 1999 M-Housing One Reznor make-up unit @ 0.175 MMBtu/hr 0.175 N-Housing One Lochinvar boiler @ 1.255 MMBtu/hr 1.255 N-Housing One Reznor make-up unit @ 0.175 MMBtu/hr 0.175 P-Housing One Lochinvar boiler @ 1.255 MMBtu/hr 1.255 P-Housing One Reznor make-up unit @ 0.175 MMBtu/hr 0.175 2000 Maintenance Office One Rheem Vanguard heater @ 0.038 MMBtu/hr 0.038 D-Housing One Goodman heater @ 0.193 MMBtu/hr 0.193 D-Housing One McQuay heater @ 0.193 MMBtu/hr 0.193 E-Housing One Goodman heater @ 0.193 MMBtu/hr 0.193 E-Housing One McQuay heater @ 0.193 MMBtu/hr 0.193 F-Housing One Goodman heater @ 0.193 MMBtu/hr 0.193 F-Housing One McQuay heater @ 0.193 MMBtu/hr 0.193 G-Housing One Goodman heater @ 0.193 MMBtu/hr 0.193 2001 G-Housing One McQuay heater @ 0.193 MMBtu/hr 0.193 South Rec Bldg One Racan Carrier air handling unit @ 1.0625 MMBtu/hr 1.0625 South Rec Bldg One Racan Carrier air handling unit @ 0.850 MMBtu/hr 0.85 North Rec Bldg One Octagon heater @ 0.75 MMBtu/hr 0.75 North Rec Bldg One Octagon heater @ 0.60 MMBtu/hr 0.60 North Rec Bldg One Reznor heater @ 0.05 MMBtu/hr 0.05 Production Kitchen One Reznor air handling unit @ 0.175 MMBtu/hr 0.175 Production Kitchen One Reznor air handling unit @ 0.350 MMBtu/hr 0.35 2002 Receiving & Release One Rheem Vanguard heater @ 0.04 MMBtu/hr 0.04 2003 North Rec Bldg One PVI water heater @ 0.140 MMBtu/hr 0.14 Warehouse Building Three Reznor RTUs @ 0.225 MMBtu/hr, each 0.675 2004 Warehouse Building One Reznor heater @ 0.10 MMBtu/hr 0.10 J-Housing One Thermal Solutions WH @ 0.75 MMBtu/hr 0.75 J-Housing One Thermal Solutions WH @ 0.25 MMBtu/hr 0.25 Admin. One Rheem Vanguard Heater @ 0.27 MMBtu/hr 0.27 2005 South Industries One Rheem-Ruud WH @ 0.27 MMBtu/hr 0.27 North Industries One Rheem-Ruud WH @ 0.27 MMBtu/hr 0.27 Motor Pool Building Two Dayton Heaters @ 0.075 MMBtu/hr, each 0.15 D-Housing Two Aaon heaters @ 0.780 MMBtu/hr, each 1.56 E-Housing Two Aaon heater @ 0.780 MMBtu/hr 1.56 2007 F-Housing Two Aaon heater @ 0.780 MMBtu/hr 1.56 G-Housing Two Aaon heaters @ 0.780 MMBtu/hr, each 1.56 J-Housing Three Aaon RTUs @ 0.390 MMBtu/hr, each 1.17 J-Housing Two Aaon RTUs @ 0.09 MMBtu/hr, each 0.18 2008 South Dining Three Carrier air handling units @ 0.40 MMBtu/hr, each 1.2 South Dining One Carrier air handling unit @ 0.250 MMBtu/hr 0.25 South Dining Two Carrier air handling units @ 0.115 MMBtu/hr, each 0.23 Page 4 of 24, TSD App. A

Emissions Calculations List of Natural Gas-Fired Combustion Units (Sources of Indirect Heating except where noted otherwise) MMBtu/hr <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Maximum Heat Input Construction Date Building Unit Unit Description Capacity (MMBtu/hr) 2009 South Admin One Carrier heater @ 0.250 MMBtu/hr 0.25 Special Confinement Unit Twelve Reznor air handling units @ 0.100 MMBtu/hr, each 1.2

Special Confinement Unit Two Reznor heaters @ 0.005 MMBtu/hr, each 0.01 A-West, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 A-East, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 B-West, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 B-East, SCU One Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 2010 Admin Three Trane RTUs @ 0.120 MMBtu/hr, each 0.36 Admin Eight Trane RTUs @ 0.06 MMBtu/hr, each 0.48 Admin Two Trane RTUs @ 0.080 MMBtu/hr, each 0.16 Admin Three Trane RTUs @ 0.150 MMBtu/hr, each 0.45 South Offender Services One A.O. Smith water heater @ 0.225 MMBtu/hr 0.225 Building Outside Mechanical Room Two Reznor heaters @ 0.005 MMBtu/hr, each 0.01 D-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 E-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999

2011 South Rec Bldg One Bradford White water heater @ 0.125 MMBtu/hr 0.125

F-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 G-Housing One Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 Custody Control Unit One Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999

South Industries One Carrier air handling units @ 0.400 MMBtu/hr 0.4 2012 North Industries Two Carrier air handling units @ 0.325 MMBtu/hr, each 0.65

Production Kitchen One Baxter oven @ 0.250 MMBtu/hr 0.25 K-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 K-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each 0.800 L-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 L-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each 0.800 M-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 M-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each 0.800 N-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 N-Housing Two Trane RTUs @ 0.400 MMBtu/hr, each 0.800 P-Housing Five Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 P-Housing Two Carrier RTUs @ 0.400 MMBtu/hr, each 0.800

South Industries One Carrier air handling unit @ 0.650 MMBtu/hr 0.650 2013 South Industries One Carrier air handling units @ 0.400 MMBtu/hr 0.400

North Industries One Carrier air handling unit @ 0.650 MMBtu/hr 0.65

Production Kitchen Two Bryan boilers @ 2.00 MMBtu/hr, each 4.0

Dining Expansion One Lochinvar boiler @ 1.7 MMBtu/hr 1.7

Production Laundry One RBI water heater @ 2.0 MMBtu/hr 2.00 Production Laundry One Hot Dawg heater @ 0.024 MMBtu/hr 0.024 Nine Milnor laundry dryers identified as Dryers 1-5 and 7-10 @ Production Laundry 4.950 0.550 MMBtu/hr, each Production Laundry Two Modine heaters @ 0.050 MMBtu/hr, each 0.100 Unknown Receiving & Release One Carrier heater @ 0.180 MMBtu/hr 0.18 73.579 Page 5 of 24, TSD App. A

Appendix A: Emissions Calculations PTE of Natural Gas-Fired Combustion Units MM BTU/HR <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Heat Input CapacityHHV Potential Throughput MMBtu/hr mmBtu MMCF/yr mmscf 73.579 1020 631.9

Pollutant PM* PM10* direct PM2.5*SO2 NOx VOC CO Emission Factor in lb/MMCF 1.9 7.6 7.6 0.6 100 5.5 84 **see below

Potential Emission in tons/yr 0.60 2.40 2.40 0.19 31.60 1.74 26.54

*PM emission factor is filterable PM only. PM10 emission factor is filterable and condensable PM10 combined. PM2.5 emission factor is filterable and condensable PM2.5 combined. **Emission Factors for NOx: Uncontrolled = 100, Low NOx Burner = 50, Low NOx Burners/Flue gas recirculation = 32

Methodology

All emission factors are based on normal firing. MMBtu = 1,000,000 Btu MMCF = 1,000,000 Cubic Feet of Gas Emission Factors are from AP 42, Chapter 1.4, Tables 1.4-1, 1.4-2, 1.4-3, SCC #1-02-006-02, 1-01-006-02, 1-03-006-02, and 1-03-006-03 Potential Throughput (MMCF) = Heat Input Capacity (MMBtu/hr) x 8,760 hrs/yr x 1 MMCF/1,020 MMBtu Emission (tons/yr) = Throughput (MMCF/yr) x Emission Factor (lb/MMCF)/2,000 lb/ton

See Page 6 for HAP Calculations Page 6 of 24, TSD App. A

Appendix A: Emissions Calculations PTE of Natural Gas-Fired Combustion Units MM BTU/HR <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

HAPS Calculations

HAPs - Organics Benzene Dichlorobenzene Formaldehyde Hexane Toluene Total - Organics Emission Factor in lb/MMcf 2.1E-03 1.2E-03 7.5E-02 1.8E+00 3.4E-03

Potential Emission in tons/yr 6.635E-04 3.791E-04 2.370E-02 5.687E-01 1.074E-03 5.945E-01

HAPs - Metals Lead Cadmium Chromium Manganese Nickel Total - Metals Emission Factor in lb/MMcf 5.0E-04 1.1E-03 1.4E-03 3.8E-04 2.1E-03

Potential Emission in tons/yr 1.580E-04 3.476E-04 4.423E-04 1.201E-04 6.635E-04 1.731E-03

Total HAPs 5.963E-01 Methodology is the same as above. Worst HAP 5.687E-01

The five highest organic and metal HAPs emission factors are provided above. Additional HAPs emission factors are available in AP-42, Chapter 1.4. Page 7 of 24, TSD App. A

Appendix A: Emissions Calculations PTE of Kerosene-Fired Combustion Units (Direct-Fired) MMBTU/HR <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Unit Location Unit Name/ID MMBtu/hr (Each) Total MMBtu/hr Fire Station Master Salamander Heater 0.150 0.150 Switch Gear Bldg. Master Salamander Heater 0.600 0.600 Bar Screen Desa Salamander 0.350 0.350 Total Heat Input Capacity (MMBtu/hr) 1.100

Heating Value 0.135 MMBtu/gal S = Weight % Sulfur 0.5 % Total Capacity 0.008 kgal/hr

Pollutant PM* PM10* direct PM2.5*SO2 NOx VOC CO Emission Factor in lb/kgal 2.0 1.3 1.3 71.0 20 0.34 5.0 (142.0S)

Potential Emission in tons/yr 0.07 0.05 0.05 2.53 0.71 0.01 0.18

*PM emission factor is filterable PM only (AP 42, Table 1.3-1). PM10 emission factor is filterable and condensable PM10 combined (AP 42, Table 13.-2). Assume PM10 = PM2.5.

Methodology All emission factors are based on normal firing. MMBtu = 1,000,000 Btu Total Capacity (kgal /hr) = Total Capacity (MMBtu / hr) / Heating Value (MMBtu /gal) / (1000 gal / kgal) Emission Factors are from AP 42, Chapter 1.3, Tables 1.3-1, 1.3-2, 1.3-3, 1.3-8, 1.3-9, 1.3-11, and 1.3-12 for distillate oil-fired boilers < 100 MMBtu/hr. Emissions (tons / yr) = Throughput (kgal / hr) x Emission Factor (lb / kgal) x (8760 hrs / yr) / (2000 lb / ton) Emission (tons / yr) = Throughput (MMBtu / hr) x Emission Factor (lb / MMBtu) x (8760 hrs / yr) / (2000

See Page 8 for HAP Calculations Page 8 of 24, TSD App. A

Appendix A: Emissions Calculations PTE of Kerosene-Fired Combustion Units (Direct-Fired) MMBTU/HR <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

HAPS Calculations

HAPs - Metals Arsenic Beryllium Mercury Selenium TOTAL Emission Factor in lb/MMBtu 4.0E-06 3.0E-06 3.0E-06 1.5E-05

Potential Emission in tons/yr 1.93E-05 1.45E-05 1.45E-05 7.23E-05 1.20E-04

HAPs - Metals (continued) Lead Cadmium Chromium Manganese Nickel TOTAL Emission Factor in lb/MMBtu 9.0E-06 3.0E-06 3.0E-06 6.0E-06 3.0E-06

Potential Emission in tons/yr 4.34E-05 1.45E-05 1.45E-05 2.89E-05 1.45E-05 1.16E-04

Total HAPs 2.36E-04 Methodology is the same as above. Worst HAP 7.23E-05 HAPs emission factors are available in AP-42, Chapter 1.3-9 and 1.3-10. Page 9 of 24, TSD App. A

Appendix A: Emission Calculations Large Reciprocating Internal Combustion Engines - Diesel Fuel Two (2) Emergency Generators; Genset 1 (1586 hp rating) and Genset 2 (2883 hp rating) Output Rating (>600 HP) Maximum Input Rate (>4.2 MMBtu/hr)

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Emissions calculated based on output rating (hp)

Output Horsepower Rating (hp) 4469.0 Maximum Hours Operated per Year 500 Potential Throughput (hp-hr/yr) 2,234,500 Sulfur Content (S) of Fuel (% by weight) 0.500

Pollutant PM* PM10* direct PM2.5* SO2 NOx VOC CO Emission Factor in lb/hp-hr 7.00E-04 4.01E-04 4.01E-04 4.05E-03 2.40E-02 7.05E-04 5.50E-03 (.00809S) **see below Potential Emission in tons/yr 0.78 0.45 0.45 4.52 26.81 0.79 6.14 *PM10 emission factor in lb/hp-hr was calculated using the emission factor in lb/MMBtu and a brake specific fuel consumption of 7,000 Btu / hp-hr (AP-42 Table 3.4-2). PM emission factor from AP-42, Table 3.4-1. Assume PM10 = PM2.5. **NOx emission factor: uncontrolled = 0.024 lb/hp-hr, controlled by ignition timing retard = 0.013 lb/hp-hr

Hazardous Air Pollutants (HAPs) Pollutant Total PAH Benzene Toluene Xylene Formaldehyde Acetaldehyde Acrolein HAPs*** Emission Factor in lb/hp-hr**** 5.43E-06 1.97E-06 1.35E-06 5.52E-07 1.76E-07 5.52E-08 1.48E-06 Potential Emission in tons/yr 6.07E-03 2.20E-03 1.51E-03 6.17E-04 1.97E-04 6.16E-05 1.66E-03 ***PAH = Polyaromatic Hydrocarbon (PAHs are considered HAPs, since they are considered Polycyclic Organic Matter) ****Emission factors in lb/hp-hr were calculated using emission factors in lb/MMBtu and a brake specific fuel consumption of 7,000 Btu / hp-hr (AP-42 Table 3.3-1).

Potential Emission of Total HAPs (tons/yr) 1.23E-02 Page 10 of 24, TSD App. A

Appendix A: Emission Calculations Reciprocating Internal Combustion Engines - Gasoline Fuel Four (4) Gasoline Fired, Internal Combustion Maintenance Generators Output Rating (<=600 HP) Maximum Input Rate (<=4.2 MMBtu/hr)

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Generator ID kW MMBtu/hr Emissions calculated based on heat input capacity (MMBtu/hr) Kawasaki Mobile Generator 2.3 0.008 Dayton/Generac Mobile Generator 8 0.027 Heat Input Capacity (MMBtu/hr) 0.091Dayton Mobile Generator 10 0.034 Maximum Hours Operated per Year 8760Honda Mobile Generator 6.5 0.022 Potential Throughput (MMBtu/yr) 797 Total 0.091

Pollutant PM* PM10* direct PM2.5* SO2 NOx VOC CO Emission Factor in lb/MMBtu 0.31 0.31 0.31 0.29 4.41 0.36 0.95 Potential Emission in tons/yr 0.12 0.12 0.12 0.12 1.76 0.14 0.38 *PM and PM2.5 emission factors are assumed to be equivalent to PM10 emission factors. No information was given regarding which method was used to determine the factor or the fraction of PM10 which is condensable.

Hazardous Air Pollutants (HAPs) Pollutant Total PAH Benzene Toluene Xylene 1,3-Butadiene Formaldehyde Acetaldehyde Acrolein HAPs*** Emission Factor in lb/MMBtu 9.33E-04 4.09E-04 2.85E-04 3.91E-05 1.18E-03 7.67E-04 9.25E-05 1.68E-04 Potential Emission in tons/yr 3.72E-04 1.63E-04 1.14E-04 1.56E-05 4.70E-04 3.06E-04 3.69E-05 6.70E-05

Potential Emission of Total HAPs (tons/yr) 1.54E-03 Page 11 of 24, TSD App. A

Appendix A: Emissions Calculations VOC From PEN Printing Press Operations

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell THROUGHPUT Press I.D. MAXIMUM LINE SPEED (FEET/MIN) MAXIMUM PRINT WIDTH (INCHES) MMin^2/YEAR

Komori 1 305.56 26 50108

Komori 2 305.56 26 50108

Sakurai 415.28 29 75958

Heidelberg 388.89 40 98112

AB Dick 1 141.67 13 11616

AB Dick 2 141.67 13 11616

Jet Press 375 12 28382

INK VOCS Ink Name Maxium Coverage Weight % Volatiles* Flash Off % ** Throughput Emissions Press Id '(lbs/MMin^2) (MMin^2/Year) (TONS/YEAR) B11518X-5LB, Pantone (R) Reflex Blue Komori 1 3.64 23.04% 5.0% 50108 1.05

B11518X-5LB, Pantone (R) Reflex Blue Komori 2 3.64 23.04% 5.0% 50108 1.05

B11518X-5LB, Pantone (R) Reflex Blue Sakurai 3.64 23.04% 5.0% 75958 1.59

B11518X-5LB, Pantone (R) Reflex Blue Heidelberg 3.64 23.04% 5.0% 98112 2.06

B11518X-5LB, Pantone (R) Reflex Blue AB Dick 1 3.64 23.04% 5.0% 11616 0.24

B11518X-5LB, Pantone (R) Reflex Blue AB Dick 2 3.64 23.04% 5.0% 11616 0.24

B11518X-5LB, Pantone (R) Reflex Blue Jet Press 3.64 23.04% 5.0% 28382 0.60

Total VOC Emissions = 6.83 tons/yr METHODOLOGY Throughput = Maxium line speed feet per minute * Convert feet to inches * Maximum print width inches * 60 minutes per hour * 8760 hours per year = MMin^2 per Year VOC = Maximum Coverage pounds per MMin^2 * Weight percentage volatiles (water minus organics) * Flash off * Throughput * Tons per 2000 pounds = Tons per Year NOTE: HEAT SET OFFSET PRINTING HAS AN ASSUMED FLASH OFF OF 80%. NON-HEATSET TYPES OF OFFSET LITHOGRAPHIC PRINTERS HAVE A FLASH OFF OF 5%. (Source -EPA Guidance, "Control Techniques Guidelines for Offset Lithographic Printing and Letterpress Printing (9/06) ) MSDS provided by source. The VOC content is from the worst-case ink: Handschy Industries B11518X-5LB- Pantone(R) Reflex Blue. **5.0% flashoff factor reflects 95% ink oil retention as documented in the draft CTG document Control of Volatile Organic Compound Emissions From Offset Lithographic Printing, EPA-453/D-95-001, page 5-2; as found in "Technical Support Document for Potential to Emit Guidance memo, Documentation of Emission Calculations. Tim Smith, USEPA/QAQPS, April 1998, pages 28-31 (copy enclosed) Page 12 of 24, TSD App. A

Appendix A: Emission Calculations PTE for Maintenance Woodworking Area

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Information Provided by the Source, and verified by IDEM. Amount collected: 1 lbs Time Collected 1 week

Uncontrolled Particulate Emissions (lbs/wk) = Amount of dust collected (lbs/collection) x (1 Collection/Time Collected) / Control Efficiency = 1.0 pound per week

*Note: AP-42, Appendix B.1, 10.5 Woodworking Waste Collection Operations is used to determine the particle size distribution. For PM10 and PM2.5, the worst-case distribution was used. Weight % PM = 100% Weight % PM10 = 52.90% Weight % PM2.5 = 29.50%

Uncontrolled PM (tons/yr) = Uncontrolled Particulate Emissions (lb/week) x (% PM) x 52 weeks/yr x 1 ton/2,000 lbs PM = 0.03 tons/yr

Uncontrolled PM10 (tons/yr) = Uncontrolled Particulate Emissions (lb/week) x (% PM10) x 52 weeks/yr x 1 ton/2,000 lbs PM10 = 0.01 tons/yr

Uncontrolled PM2.5 (tons/yr) = Uncontrolled Particulate Emissions (lb/week) x (% PM2.5) x 52 weeks/yr x 1 ton/2,000 lbs PM2.5 = 0.01 tons/yr

*Note: Woodworking includes two planars, one drill press, one jigsaw, one sander, four table saws, two detail saws, one lathe, one grinding wheel, and one jointer. There are no control devices used in maintenance woodworking. Page 13 of 24, TSD App. A

Appendix A: Emission Calculations PTE VOC from Mechanic Shop Parts Washer

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Volume % Pounds VOC Pounds VOC Density Weight % Volatile Weight % Volume % Non- *Max Gal of per gallon of Potential VOC Location Material Weight % Water per gallon of (Lb/Gal) (H20 & Organics) Organics Water Volatiles Mat. (gal/yr) coating less tons per year coating (solids) water Mechanic Shop Ashland Solvent 142-66 6.59 100.00% 0.0% 100.0% 0.0% 0.00% 10.00 6.59 6.59 0.03

*There is one parts washer using a maximum of 10 gallons of solvent per year. VOC Potential Emissions (tons/yr) 0.03 MSDS provided by Source. Calculations provided by Source and approved by IDEM.

METHODOLOGY Pounds of VOC per Gallon Coating less Water = (Density (lb/gal) * Weight % Organics) / (1-Volume % water) Pounds of VOC per Gallon Coating = (Density (lb/gal) * Weight % Organics) Potential VOC Tons per Year = Pounds of VOC per Gallon coating (lb/gal) * Max Gal of Material (gal/yr) * (1 ton/2000 lbs) PM10 and PM2.5 emissions are assumed equal to PM emissions. PM/PM10 Potential Tons per Year = (gal/yr) * (lbs/gal) * (1- Weight % Volatiles) * (1-Transfer efficiency) * (1 ton/2000 lbs) Pounds VOC per Gallon of Solids = (Density (lbs/gal) * Weight % organics) / (Volume % solids) Total = Worst Coating + Sum of all solvents used There are no HAPs in the solvent. Page 14 of 26, TSD App. A

Appendix A: Emissions Calculations PTE of Maintenance Welding Operations

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

PROCESS Number of Max. electrode EMISSION FACTORS* EMISSIONS HAPS Stations consumption per (lb pollutant/lb electrode) (lbs/hr) (lbs/hr) WELDING station (lbs/hr) PM PM10 PM2.5 Mn Ni Cr PM PM10 PM2.5 Mn Ni Cr

(MIG)/(TIG)(carbon steel) 1 0.08 0.0055 0.0055 0.0055 0.0005 0.000 0.000 0.000 0.000 0.000 0 0.000 Stick (E7018 electrode) 1 0.75 0.0055 0.0055 0.0055 0.0005 0.004 0.004 0.004 0.000 0.000 0 0.000

Number of Max. Metal Max. Metal EMISSION FACTORS EMISSIONS HAPS Stations Thickness Cutting Rate (lb pollutant/1,000 inches cut, 1" thick)** (lbs/hr) (lbs/hr) FLAME CUTTING Cut (in.) (in./minute) PM PM10 PM2.5 Mn Ni Cr PM PM10 PM2.5 Mn Ni Cr

Oxyacetylene 0.1622 0.1622 0.1622 0.0005 0.0001 0.0003 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Oxymethane 0.0815 0.0815 0.0815 0.0002 0.0002 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Plasma** 0.0039 0.0039 0.0039 0.000 0.000 0.000 0.000 0.000 0.000 0.000

EMISSION TOTALS Potential Emissions lbs/hr 0.00 0.00 0.00 0.0004 0.00 0.00 0.00 Potential Emissions lbs/day 0.11 0.11 0.11 0.01 0.00 0.00 0.01 Potential Emissions tons/year 0.02 0.02 0.02 0.002 0.00 0.00 0.002

Methodology: *Emission Factors are default values for carbon steel unless a specific electrode type is noted in the Process column. **Emission Factor for plasma cutting from American Welding Society (AWS). Trials reported for wet cutting of 8 mm thick mild steel with 3.5 m/min cutting speed (at 0.2 g/min emitted). Therefore, the emission factor for plasma cutting is for 8 mm thick rather than 1 inch, and the maximum metal thickness is not used in calculting the emissions. Using AWS average values: (0.25 g/min)/(3.6 m/min) x (0.0022 lb/g)/(39.37 in./m) x (1,000 in.) = 0.0039 lb/1,000 in. cut, 8 mm thick Plasma cutting emissions, lb/hr: (# of stations)(max. cutting rate, in./min.)(60 min./hr.)(emission factor, lb. pollutant/1,000 in. cut, 8 mm thick) Cutting emissions, lb/hr: (# of stations)(max. metal thickness, in.)(max. cutting rate, in./min.)(60 min./hr.)(emission factor, lb. pollutant/1,000 in. cut, 1" thick) Welding emissions, lb/hr: (# of stations)(max. lbs of electrode used/hr/station)(emission factor, lb. pollutant/lb. of electrode used) Emissions, lbs/day = emissions, lbs/hr x 24 hrs/day Emissions, tons/yr = emissions, lb/hr x 8,760 hrs/year x 1 ton/2,000 lbs Page 15 of 24, TSD App. A

Appendix A: Emission Calculations PTE for Maintenance Grinding and Cutting Operations

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Particulates HAPs Emission Factor ** Potential to Emit Lead Content PTE of Lead Process: Max Throughput Rate* PM PM10/PM2.5 PM PM10/PM2.5 (%) *** (tons/year) (lbs/week) (tons iron/wk) (lbs/ton) (lbs/ton) (tons/yr) (tons/yr) Maintenance Shop- 1 50.00 0.025 0.01 0.0045 6.50E-06 2.93E-06 7.70% 5.01E-07 Chop Saw Mechanic Shop- 1 Bench 60.00 0.03 0.01 0.0045 7.80E-06 3.51E-06 7.70% 6.01E-07 Grinder Total 6.50E-06 2.93E-06 5.01E-07

Calculations provided by source and approved by IDEM. ** Emission factors are from FIRE Volume II, Chapter 14, Grey Stone Iron Foundries - SCC 3-04-003-60 (July, 2001) *** Lead Emission are based on the lab test conducted by Precision Process Division in Walkerton, Indiana In the absence of valid PM2.5 Emission Factors, it is assumed that PM2.5 emissions = PM10 emissions.

Methodology PTE PM/PM-10 (tons/year) = Max. Thorughput Rate (tons/week) * Emission Factor (lbs/ton) * 52 weeks/year * 1 ton/2000 lbs PTE Lead (tons/year) = Max. Throughput Rate (tons/week) * PM Emission Factor (lbs/ton) * 52 weeks/year * 1 ton/2000 lbs * Lead Content (%) Page 16 of 24, TSD App. A

Appendix A: Emission Calculations PTE for Fuel Storage Tanks

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Tank Product VOC Tank Capacity Losses VOC Emissions Tank ID Contents (gal) (lbs/year) Content (tons/year) AST 1 Diesel 12,000 2.25 100% 0.0011 Total 0.0011

Calculations provided by Source and approved by IDEM.

Note: There are a total of three (3) ASTs: One (1) 12,000 gallon diesel tank, one (1) 1,000 gallon kerosene tank, and one (1) 200 gallon used oil tank. Calculations are provided for the diesel tank only, because the other two fuel tanks have negligible emissions.

Product losses were determined using TANKS 4.0.9d Software.

METHODOLOGY Emissions (tons/yr) = Product Losses (lb/yr) x Content (%) / (2000 lbs/ton) Emissions (tons/yr) = (2.25 lbs/yr) x 100% / (2000 lbs/ton) = 0.003 tons/yr

Note: HAP emissions are not included in the calculations because HAPs are neglible. Page 17 of 24, TSD App. A

Appendix A: Emission Calculations PTE for Diesel Fuel Transfer and Dispensing Operation

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

NOTE: Calculations provided by Source and approved by IDEM. AP-42 Chapter 5.2 Transportation And Marketing Of Petroleum Liquids were used. The total potential emission of VOC is as follows:

Diesel Throughput = 230.0 gallons/day Diesel Throughput = 83.95 kgal/yr

Volatile Organic Compounds Emission Factor PTE of (lb/kgal of VOC Emission Source throughput)* (tons/yr) Filling storage tank (splash filling) 11.50 0.4827 Tank breathing and emptying 1.00 0.0420 Vehicle refueling (displaced losses - controlled) 1.10 0.0462 Spillage 0.70 0.0294 Total 0.600 `

The potential to emit (PTE) Hazardous Air Pollutants (HAPs) were estimated using published gasoline data and assuming that the HAP % composition of the diesel vapor is similar to the HAP % composition in liquid gasoline.

Hazardous Air Pollutants (HAPs) HAP Content for Gasoline PTE of (% by HAP Volatile Organic HAP CAS# weight)** (tons/yr) 3.70E-5%

1,3-Butadiene 106-99-0 2.2E-05 2,2,4-Trimethylpentane 540-84-1 2.40% 1.4E-02 Benzene 71-43-2 1.90% 1.1E-02 Ethylbenzene 100-41-4 1.70% 1.0E-02 Methyl-tert-butylether 1634-04-4 0.33% 2.0E-03 Naphthalene 91-20-3 0.25% 1.5E-03 n-Hexane 110-54-3 2.40% 1.4E-02 Toluene 108-88-3 8.10% 4.9E-02 Total Xylenes 1330-20-7 9.00% 5.4E-02 Total PTE of HAPs (tons/yr) 1.6E-01 PTE of Worst Single HAP (tons/yr) 5.4E-02 (xylenes)

Methodology *Emission Factors from AP-42 Chapter 5.2 Transportation And Marketing Of Petroleum Liquids (dated 6/08), Table 5.2-7 **Source: Petroleum Liquids. Potter, T.L. and K.E. Simmons. 1998. Total Petroleum Hydrocarbon Criteria Working Group The diesel throughput was provided by the source. Diesel Throughput (kgal/yr) = [Diesel Throughput (gallons/day)] * [365 days/yr] * [kgal/1000 gal] PTE of VOC (tons/yr) = [Diesel Throughput (kgal/yr)] * [Emission Factor (lb/kgal)] * [ton/2000 lb] PTE of HAP (tons/yr) = [HAP Content of Diesel (% by weight)] * [PTE of VOC (tons/yr)]

Abbreviations VOC = Volatile Organic Compounds HAP = Hazardous Air Pollutant PTE = Potential to Emit Page 18 of 24, TSD App. A

Appendix A: Emission Calculations PTE from Gasoline Fuel Transfer and Dispensing Operation

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

NOTE: Calculations provided by Source and approved by IDEM. AP-42 Chapter 5.2 Transportation And Marketing Of Petroleum Liquids were used. The total potential emission of VOC is as follows:

Gasoline Throughput = 230.0 gallons/day Gasoline Throughput = 83.95 kgal/yr

Volatile Organic Compounds Emission Factor PTE of (lb/kgal of VOC Emission Source throughput)* (tons/yr) Filling storage tank (splash filling) 11.50 0.4827 Tank breathing and emptying 1.00 0.0420 Vehicle refueling (displaced losses - controlled) 1.10 0.0462 Spillage 0.70 0.0294 Total 0.600 `

The potential to emit (PTE) Hazardous Air Pollutants (HAPs) were estimated using published gasoline data and assuming that the HAP % composition of the gasoline vapor is similar to the HAP % composition in liquid gasoline.

Hazardous Air Pollutants (HAPs) HAP Content for Gasoline PTE of (% by HAP Volatile Organic HAP CAS# weight)** (tons/yr) 1,3-Butadiene 106-99-0 3.70E-5% 2.2E-05 2,2,4-Trimethylpentane 540-84-1 2.40% 1.4E-02 Benzene 71-43-2 1.90% 1.1E-02 Ethylbenzene 100-41-4 1.70% 1.0E-02 Methyl-tert-butylether 1634-04-4 0.33% 2.0E-03 Naphthalene 91-20-3 0.25% 1.5E-03 n-Hexane 110-54-3 2.40% 1.4E-02 Toluene 108-88-3 8.10% 4.9E-02 Total Xylenes 1330-20-7 9.00% 5.4E-02 Total PTE of HAPs (tons/yr) 1.6E-01 PTE of Worst Single HAP (tons/yr) 5.4E-02 (xylenes)

Methodology *Emission Factors from AP-42 Chapter 5.2 Transportation And Marketing Of Petroleum Liquids (dated 6/08), Table 5.2-7 **Source: Petroleum Liquids. Potter, T.L. and K.E. Simmons. 1998. Total Petroleum Hydrocarbon Criteria Working Group Series, Volume 2. Composition of Petroleum Mixtures. The Association for Environmental Health and Science. Available on the Internet at: http://www.aehsfoundation.org/Publications.aspx The gasoline throughput was provided by the source. Gasoline Throughput (kgal/yr) = [Gasoline Throughput (gallons/day)] * [365 days/yr] * [kgal/1000 gal PTE of VOC (tons/yr) = [Gasoline Throughput (kgal/yr)] * [Emission Factor (lb/kgal)] * [ton/2000 lb] PTE of HAP (tons/yr) = [HAP Content of Gasoline (% by weight)] * [PTE of VOC (tons/yr)]

Abbreviations VOC = Volatile Organic Compounds HAP = Hazardous Air Pollutant PTE = Potential to Emit Page 19 of 24, TSD App. A

Appendix A: Emission Calculations PTE from Paved Roads - Fugitive Dust Emissions

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Paved Roads at Industrial Site NOTE: Calculations provided by Source and approved by IDEM. The following calculations determine the amount of emissions created by paved roads, based on 8,760 hours of use and AP-42, Ch 13.2.1 (1/2011).

Vehicle Information (provided by source) Maximum Number of Maximum Weight Maximum Maximum Maximum number of one-way Maximum Weight driven per one-way one-way one-way vehicles per trips per day trips per day Loaded day distance miles miles Type day per vehicle (trip/day) (tons/trip) (ton/day) (feet/trip) (miles/day) (miles/yr) Tractor Trailers (entering facility) (one-way trip) 3.0 1.0 3.0 30.0 90.0 1500.0 0.9 311.1 Tractor Trailers (leaving facility) (one-way trip) 3.0 1.0 3.0 30.0 90.0 1500.0 0.9 311.1 Totals 6.0 180.0 1.7 622.2

Average Vehicle Weight Per Trip = 30.0 tons/trip Average Miles Per Trip = 0.28 miles/trip

Unmitigated Emission Factor, Ef = [k * (sL)^0.91 * (W)^1.02] (Equation 1 from AP-42 13.2.1) Maximum one-way distance (mi/trip) PM PM10 PM2.5 0.284 where k = 0.011 0.0022 0.00054 lb/VMT = particle size multiplier (AP-42 0.284 W = 30.0 30.0 30.0 tons = average vehicle weight (provided by source) sL = 9.7 9.7 9.7 g/m^2 = silt loading value for paved roads at iron and steel production facilities - Table 13.2.1-3)

See Page 22 for Continuation Page 20 of 24, TSD App. A

Appendix A: Emission Calculations PTE from Paved Roads - Fugitive Dust Emissions

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: M153-35730-00021 Reviewer: Daniel W Pell

Taking natural mitigation due to precipitation into consideration, Mitigated Emission Factor, Eext = E * [1 - (p/4N)] (Equation 2 from AP-42 13.2.1) Mitigated Emission Factor, Eext = Ef * [1 - (p/4N)] where p = 125 days of rain greater than or equal to 0.01 inches (see Fig. 13.2.1-2) N = 365 days per year

PM PM10 PM2.5 Unmitigated Emission Factor, Ef = 2.793 0.559 0.137 lb/mile Mitigated Emission Factor, Eext = 2.554 0.511 0.125 lb/mile Dust Control Efficiency = 0% 0% 0% (pursuant to control measures outlined in fugitive dust control plan) Delete dust control efficiency if there is no fugitive dust control plan Unmitigated Unmitigated Mitigated Mitigated Controlled Controlled Unmitigated PTE of PTE of Mitigated PTE of PTE of Controlled PTE of PTE of PTE of PM PM10 PM2.5 PTE of PM PM10 PM2.5 PTE of PM PM10 PM2.5 Process (tons/yr) (tons/yr) (tons/yr) (tons/yr) (tons/yr) (tons/yr) (tons/yr) (tons/yr) (tons/yr) Tractor Trailers (entering facility) (one-way trip) 0.43 0.09 0.02 0.40 0.08 0.02 0.40 0.08 0.02 Tractor Trailers (leaving facility) (one-way trip) 0.43 0.09 0.02 0.40 0.08 0.02 0.40 0.08 0.02 Totals 0.87 0.17 0.04 0.79 0.16 0.04 0.79 0.16 0.04

Methodology Total Weight driven per day (ton/day) = [Maximum Weight Loaded (tons/trip)] * [Maximum trips per day (trip/day)] Maximum one-way distance (mi/trip) = [Maximum one-way distance (feet/trip) / [5280 ft/mile] Maximum one-way miles (miles/day) = [Maximum trips per year (trip/day)] * [Maximum one-way distance (mi/trip)] Average Vehicle Weight Per Trip (ton/trip) = SUM[Total Weight driven per day (ton/day)] / SUM[Maximum trips per day (trip/day)] Average Miles Per Trip (miles/trip) = SUM[Maximum one-way miles (miles/day)] / SUM[Maximum trips per year (trip/day)] Unmitigated PTE (tons/yr) = [Maximum one-way miles (miles/yr)] * [Unmitigated Emission Factor (lb/mile)] * (ton/2000 lbs) Mitigated PTE (tons/yr) = [Maximum one-way miles (miles/yr)] * [Mitigated Emission Factor (lb/mile)] * (ton/2000 lbs) Controlled PTE (tons/yr) = [Mitigated PTE (tons/yr)] * [1 - Dust Control Efficiency]

Abbreviations PM = Particulate Matter PM10 = Particulate Matter (<10 um) PM2.5 = Particle Matter (<2.5 um) PTE = Potential to Emit Page 21 of 24, TSD App. A

Emissions Calculations PM Limits, Pt, for the Natural Gas-Fired Combustion Units (Sources of Indirect Heating Only) MMBtu/hr <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

For a total source maximum operating capacity rating, Q, less than 10 MMBtu/hr, particulate emissions, Pt, shall not exceed 0.6 pound per MMBtu of heat input. For Q greater than or equal to 10,000 MMBtu/hr, Pt shall not exceed 0.1 pound per MMBtu of heat input. (326 IAC 6-2-3(a))

Total Max. Source Q Pt (based on rule Construction Maximum Heat Input (Based on Year Calculated Pt Building Unit Unit Description 326 IAC 6-2-3(a)) Date Capacity (MMBtu/hr) of (lb/MMBtu) PM (lb/MMBtu) PM Construction) (MMBtu/hr) North Offender One Rheem Vanguard heater 0.038 MMBtu/hr 0.038 Services Building North Offender Five Carrier RTUs @ 0.180 MMBtu/hr, each 0.900 Services Building AdminOne AO Smith water heater @ 0.27 MMBtu/hr 0.27 AdminOne Reznor makeup unit @ 0.05 MMBtu/hr 0.05 One South Bend stove with 6 burners @ 0.032 Admin- Kitchen 0.192 MMBtu/hr, ea. One South Bend Griddle with 4 burners @ 0.032 Admin- Kitchen 0.128 MMBtu/hr, ea. Admin- KitchenOne South Bend Deep Fryer @ 0.0225 MMBtu/hr 0.0225 North IndustriesTwo McQuay heaters @ 0.800 MMBtu/hr, each 1.6 North CommissaryOne McQuay heater @ 0.80 MMBtu/hr 0.8 One Rheem-Ruud water heater @ 0.038 Security & Health 0.038 MMBtu/hr North Security & One Carrier roof top unit @ 0.120 MMBtu/hr 0.12 Health North Security & Three Carrier roof top units @ 0.115 MMBtu/hr, 1992 0.345 7.228 0.65 0.6 Health each Production KitchenTwo Lucks ovens @ 0.250 MMBtu/hr, each 0.5 Production KitchenOne US Range fryer @ 0.04 MMBtu/hr 0.04 Production KitchenOne US Range broiler @ 0.04 MMBtu/hr 0.04 One US Range spreader plate with 4 burners, Production Kitchen 0.08 each @ 0.02 MMBtu/hr Two Vulcan griddles with 4 burners, each burner Production Kitchen 0.224 @ 0.028 MMBtu/hr Production KitchenTwo Groen cookers @ 0.144 MMBtu/hr, each 0.288 Warehouse BuildingOne Reznor RTU @ 0.20 MMBtu/hr 0.2 Warehouse BuildingThree Reznor RTUs @ 0.250 MMBtu/hr, each 0.75 Warehouse BuildingTwo Carrier heaters @ 0.088 MMBtu/hr, each 0.176 Warehouse BuildingOne Carrier heater @ 0.136 MMBtu/hr 0.136 Motor Pool BuildingTwo Trane heaters @ 0.120 MMBtu/hr, each 0.24 Motor Pool BuildingOne Reznor heater @ 0.05 MMBtu/hr 0.05 D-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 E-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 1993 7.388 0.65 0.6 F-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 G-Housing One Reznor heater @ 0.04 MMBtu/hr 0.04 South Offender Two Lochinvar boilers at 1.440 MMBtu/hr, each 2.88 Services Building Admin/South ControlOne A.O. Smith water heater @ 0.075 MMBtu/hr 0.075 South AdminOne Carrier heater @ 0.275 MMBtu/hr 0.275 South AdminThree Carrier heaters @ 0.220 MMBtu/hr, each 0.66 South IndustriesTwo Carrier RTUs @ 0.074 MMBtu/hr, each 0.148 South IndustriesOne Carrier RTU @ 0.180 MMBtu/hr 0.18 Two Reznor air handling units @ 0.400 South Industries 0.8 MMBtu/hr, each 1995 South IndustriesOne Reznor air handling unit @ 0.360 MMBtu/hr 0.36 15.101 0.54 South IndustriesThree Reznor heaters @ 0.05 MMBtu/hr, each 0.15 South IndustriesTwo Reznor heaters @ 0.575 MMBtu/hr, each 1.15 South DiningOne Reznor makeup unit @ 0.05 MMBtu/hr 0.05 Warehouse BuildingTwo Reznor RTUs @ 0.200 MMBtu/hr, each 0.4 Fire Station BuildingTwo Reznor heaters @ 0.100 MMBtu/hr, each 0.2 Fire Station BuildingOne A.O. Smith water heater @ 0.040 MMBtu/hr 0.04 Grounds KeepingTwo AMBI Radiant heaters @ 0.06 MMBtu/hr, each 0.12 Warehouse BuildingOne Reznor RTU @ 0.225 MMBtu/hr 0.225 Page 22 of 24, TSD App. A

Emissions Calculations PM Limits, Pt, for the Natural Gas-Fired Combustion Units (Sources of Indirect Heating Only) MMBtu/hr <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell Total Max. Source Q Construction Maximum Heat Input Calculated Pt Building Unit Unit Description (Based on Year Date Capacity (MMBtu/hr) (lb/MMBtu) PM of Construction) Custody Control UnitThree Trane RTUs @ 0.350 MMBtu/hr, each 1.05 1996 16.176 0.53 Custody Control UnitOne Reznor make-up unit @ 0.025 MMBtu/hr 0.025 K-HousingOne Lochinvar boiler @ 1.255 MMBtu/hr 1.255 K-HousingOne Reznor make-up unit @ 0.175 MMBtu/hr 0.175 L-HousingOne Lochinvar boiler @ 1.255 MMBtu/hr 1.255 L-HousingOne Reznor make-up unit @ 0.175 MMBtu/hr 0.175 M-HousingOne Lochinvar boiler @ 1.255 MMBtu/hr 1.255 1999 23.326 0.48 M-HousingOne Reznor make-up unit @ 0.175 MMBtu/hr 0.175 N-HousingOne Lochinvar boiler @ 1.255 MMBtu/hr 1.255 N-HousingOne Reznor make-up unit @ 0.175 MMBtu/hr 0.175 P-HousingOne Lochinvar boiler @ 1.255 MMBtu/hr 1.255 P-HousingOne Reznor make-up unit @ 0.175 MMBtu/hr 0.175 2000 Maintenance OfficeOne Rheem Vanguard heater @ 0.038 MMBtu/hr 0.038 23.364 0.48 D-HousingOne Goodman heater @ 0.193 MMBtu/hr 0.193 D-HousingOne McQuay heater @ 0.193 MMBtu/hr 0.193 E-HousingOne Goodman heater @ 0.193 MMBtu/hr 0.193 E-HousingOne McQuay heater @ 0.193 MMBtu/hr 0.193 F-HousingOne Goodman heater @ 0.193 MMBtu/hr 0.193 F-HousingOne McQuay heater @ 0.193 MMBtu/hr 0.193 G-HousingOne Goodman heater @ 0.193 MMBtu/hr 0.193 G-HousingOne McQuay heater @ 0.193 MMBtu/hr 0.193 2001 One Racan Carrier air handling unit @ 1.0625 28.746 0.48 South Rec Bldg 1.0625 MMBtu/hr One Racan Carrier air handling unit @ 0.850 South Rec Bldg 0.85 MMBtu/hr North Rec BldgOne Octagon heater @ 0.75 MMBtu/hr 0.75 North Rec BldgOne Octagon heater @ 0.60 MMBtu/hr 0.60 North Rec BldgOne Reznor heater @ 0.05 MMBtu/hr 0.05 Production KitchenOne Reznor air handling unit @ 0.175 MMBtu/hr 0.175 Production KitchenOne Reznor air handling unit @ 0.350 MMBtu/hr 0.35 2002 Receiving & ReleaseOne Rheem Vanguard heater @ 0.04 MMBtu/hr 0.04 28.786 0.46 2003 North Rec BldgOne PVI water heater @ 0.140 MMBtu/hr 0.14 28.926 0.45 Warehouse Building Three Reznor RTUs @ 0.225 MMBtu/hr, each 0.675 2004 29.701 0.45 Warehouse Building One Reznor heater @ 0.10 MMBtu/hr 0.10 J-Housing One Thermal Solutions WH @ 0.75 MMBtu/hr 0.75 J-Housing One Thermal Solutions WH @ 0.25 MMBtu/hr 0.25 Admin. One Rheem Vanguard Heater @ 0.27 MMBtu/hr 0.27 2005 31.661 0.44 South Industries One Rheem-Ruud WH @ 0.27 MMBtu/hr 0.27 North Industries One Rheem-Ruud WH @ 0.27 MMBtu/hr 0.27 Motor Pool Building Two Dayton Heaters @ 0.075 MMBtu/hr, each 0.15 D-Housing Two Aaon heaters @ 0.780 MMBtu/hr, each 1.56 E-Housing Two Aaon heater @ 0.780 MMBtu/hr 1.56 2007 37.901 0.42 F-Housing Two Aaon heater @ 0.780 MMBtu/hr 1.56 G-Housing Two Aaon heaters @ 0.780 MMBtu/hr, each 1.56 J-HousingThree Aaon RTUs @ 0.390 MMBtu/hr, each 1.17 J-HousingTwo Aaon RTUs @ 0.09 MMBtu/hr, each 0.18 Three Carrier air handling units @ 0.40 South Dining 1.2 2008 MMBtu/hr, each 40.931 0.42 South DiningOne Carrier air handling unit @ 0.250 MMBtu/hr 0.25 Two Carrier air handling units @ 0.115 South Dining 0.23 MMBtu/hr, each Page 23 of 24, TSD App. A

Emissions Calculations PM Limits, Pt, for the Natural Gas-Fired Combustion Units (Sources of Indirect Heating Only) MMBtu/hr <100

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell Total Max. Source Q Construction Maximum Heat Input (Based on Year Calculated Pt Building Unit Unit Description Date Capacity (MMBtu/hr) of (lb/MMBtu) PM Construction) (MMBtu/hr) 2009 South Admin One Carrier heater @ 0.250 MMBtu/hr 0.25 41.181 0.41 Special Confinement Twelve Reznor air handling units @ 0.100 1.2 Unit MMBtu/hr, each Special Confinement Two Reznor heaters @ 0.005 MMBtu/hr, each 0.01 Unit A-West, SCUOne Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 A-East, SCUOne Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 B-West, SCUOne Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 B-East, SCUOne Ajax Ace water heater @ 0.100 MMBtu/hr 0.10 2010 AdminThree Trane RTUs @ 0.120 MMBtu/hr, each 0.36 44.476 0.41 AdminEight Trane RTUs @ 0.06 MMBtu/hr, each 0.48 AdminTwo Trane RTUs @ 0.080 MMBtu/hr, each 0.16 AdminThree Trane RTUs @ 0.150 MMBtu/hr, each 0.45 South Offender One A.O. Smith water heater @ 0.225 MMBtu/hr 0.225 Services Building Outside Mechanical Two Reznor heaters @ 0.005 MMBtu/hr, each 0.01 Room D-HousingOne Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 E-HousingOne Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 One Bradford White water heater @ 0.125 2011 South Rec Bldg 0.125 48.601 0.40 MMBtu/hr F-HousingOne Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 G-HousingOne Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 Custody Control UnitOne Lochinvar boiler @ 0.999999 MMBtu/hr 0.999999 One Carrier air handling units @ 0.400 South Industries 0.4 2012 Two Carrier airMMBtu/hr handling units @ 0.325 50.901 0.39 North Industries 0.65 MMBtu/hr each Production KitchenOne Baxter oven @ 0.250 MMBtu/hr 0.25 K-HousingFive Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 K-HousingTwo Carrier RTUs @ 0.400 MMBtu/hr, each 0.800 L-HousingFive Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 L-HousingTwo Carrier RTUs @ 0.400 MMBtu/hr, each 0.800 M-HousingFive Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 M-HousingTwo Carrier RTUs @ 0.400 MMBtu/hr, each 0.800 N-HousingFive Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 N-HousingTwo Trane RTUs @ 0.400 MMBtu/hr, each 0.800 P-HousingFive Carrier RTUs @ 0.115 MMBtu/hr, each 0.575 P-HousingTwo Carrier RTUs @ 0.400 MMBtu/hr, each 0.800 2013 72.25 0.36 South IndustriesOne Carrier air handling unit @ 0.650 MMBtu/hr 0.650 One Carrier air handling units @ 0.400 South Industries 0.400 MMBtu/hr North IndustriesOne Carrier air handling unit @ 0.650 MMBtu/hr 0.65 Production KitchenTwo Bryan boilers @ 2.00 MMBtu/hr, each 4.0 Dining ExpansionOne Lochinvar boiler @ 1.7 MMBtu/hr 1.7 Production LaundryOne RBI water heater @ 2.0 MMBtu/hr 2.00 Production LaundryOne Hot Dawg heater @ 0.024 MMBtu/hr 0.024 Nine Milnor laundry dryers identified as Dryers 1- Production Laundry 4.950 5 and 7-10 @ 0.550 MMBtu/hr, each Production LaundryTwo Modine heaters @ 0.050 MMBtu/hr, each 0.100 Unknown Receiving & ReleaseOne Carrier heater @ 0.180 MMBtu/hr 0.18 72.43 0.36 72.43 Page 24 of 24, TSD App. A

Appendix A: Emission Calculations Abrasive Blasting Cabinet, AB1 - Confined

Company Name: Wabash Valley Correctional Facility Address City IN Zip: 6908 S. Old U.S. Highway 41, Carlisle, Indiana 47838 Permit Number: 153-35730-00021 Reviewer: Daniel W Pell

Table 1 - Emission Factors for Abrasives Table 2 - Density of Abrasives (lb/ft3) Emission Factor Abrasive lb PM / lb abrasive lb PM10 / lb PM Abrasive Density (lb/ft3) Sand 0.041 0.70 Al oxides 160 Grit 0.010 0.70 Sand 99 Steel Shot 0.004 0.86 Steel 487 Glass Bead Abrasive 0.010 1.00 Glass Beads 95

Table 3 - Sand Flow Rate (FR1) Through Nozzle (lb/hr) Flow rate of Sand Through a Blasting Nozzle as a Function of Nozzle pressure and Internal Diameter

Nozzle Pressure (psig) Internal diameter, in 30 40 50 60 70 80 90 100 1/8 28 35 42 49 55 63 70 77 3/16 65 80 94 107 122 135 149 165 1/4 109 138 168 195 221 255 280 309 5/16 205 247 292 354 377 420 462 507 3/8 285 355 417 477 540 600 657 720 7/16 385 472 560 645 755 820 905 940 1/2 503 615 725 835 945 1050 1160 1265 5/8 820 990 1170 1336 1510 1680 1850 2030 3/4 1140 1420 1670 1915 2160 2400 2630 2880 1 2030 2460 2900 3340 3780 4200 4640 5060

Calculations

Adjusting Flow Rates for Different Abrasives and Nozzle Diameters

Flow Rate (FR) = Abrasive flow rate (lb/hr) with internal nozzle diameter (ID) FR1 = Sand flow rate (lb/hr) with internal nozzle diameter (ID1) From Table 3 = 420 D = Density of abrasive (lb/ft3) From Table 2 = 95 D1 = Density of sand (lb/ft3) = 99 ID = Actual nozzle internal diameter (in) = 0.3125 ID1 = Nozzle internal diameter (in) from Table 3 = 0.3125

Flow Rate (FR) (lb/hr) = 403.030 per nozzle

Uncontrolled Emissions (E, lb/hr)

EF = emission factor (lb PM/ lb abrasive) From Table 1 = 0.010 FR = Flow Rate (lb/hr) = 403.030 w = fraction of time of wet blasting = 0% N = number of nozzles = 1

Uncontrolled PM/PM10/PM2.5 Emissions = 4.03 lb/hr 17.65 ton/yr

Controlled PM/PM10/PM2.5 Emissions = 0.04 lb/hr METHODOLOGY (Emission Control Device Efficiency = 99%) 0.18 ton/yr

Emission Factors from STAPPA/ALAPCO "Air Quality Permits", Vol. I, Section 3 "Abrasive Blasting" (1991 edition) Ton/yr = lb/hr X 8760 hr/yr X ton/2000 lbs Flow Rate (FR) (lb/hr) = FR1 x (ID/ID1)2 x (D/D1) E = EF x FR x (1-w/200) x N w should be entered in as a whole number (if w is 50%, enter 50) PM, PM10, and PM2.5, emissions are controlled by an enclosure with 99% particulate reduction. Assume PM = PM10 = PM2.5

Compliance with 326 IAC 6-3-2

Allowable PM Process Weight Rate Process Weight Controlled PM Does Blaster Unit Emission Limit Blaster Unit ID (P) (lbs/hr) Rate (P) (tons/hr) Emissions meet PM Limits (EL) (tons/year) [326 IAC 6-3-2] [326 IAC 6-3-2] (tons/year) with Control? (Y/N) [326 IAC 6-3-2]

AB1 403 0.2 1.4 0.18 Y

METHODOLOGY EL = Emissions Limit (lbs/hr) P = Process Weight Rate (tons/hr) Interpolation and extrapolation of the data for process weight rates up to sixty-thousand (60,000) pounds per hour shall be accomplished by use of the equation, EL = (4.1)*P 0.67, where EL = rate of emission in pounds per hour and P = process weight rate in tons per hour. INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT We Protect Hoosiers and Our Environment. 100 N. Senate Avenue • Indianapolis, IN 46204

(800) 451-6027 • (317) 232-8603 • www.idem.IN.gov

Michael R. Pence Thomas W. Easterly Governor Commissioner

SENT VIA U.S. MAIL: CONFIRMED DELIVERY AND SIGNATURE REQUESTED

TO: Greg Eaton Wabash Valley Correctional Facility 6908 S Old US Highway 41 Carlisle, IN 47838

DATE: May 7, 2015

FROM: Matt Stuckey, Branch Chief Permits Branch Office of Air Quality

SUBJECT: Final Decision Minor Permit Revision 153-35730-00021

Enclosed is the final decision and supporting materials for the air permit application referenced above. Please note that this packet contains the original, signed, permit documents.

The final decision is being sent to you because our records indicate that you are the contact person for this application. However, if you are not the appropriate person within your company to receive this document, please forward it to the correct person.

A copy of the final decision and supporting materials has also been sent via standard mail to: Richard Brown – Superintendent Anthony Henley – August Mack Environmental, Inc. OAQ Permits Branch Interested Parties List

If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality, Permits Branch at (317) 233-0178, or toll-free at 1-800-451-6027 (ext. 3-0178), and ask to speak to the permit reviewer who prepared the permit. If you think you have received this document in error, please contact Joanne Smiddie-Brush of my staff at 1-800-451-6027 (ext 3-0185), or via e-mail at [email protected].

Final Applicant Cover letter.dot 6/13/2013

An Equal Opportunity Employer Recycled Paper

Mail Code 61-53

IDEM Staff GHOTOPP 5/7/2015 Wabash Valley Correctional Facility 153-35730-00021 Final AFFIX STAMP Name and Indiana Department of Environmental Type of Mail: HERE IF address of Management USED AS Sender ► Office of Air Quality – Permits Branch CERTIFICATE OF CERTIFICATE 100 N. Senate MAILING ONLY OF MAILING Indianapolis, IN 46204

Line Article Name, Address, Street and Post Office Address Postage Handing Act. Value Insured Due Send if R.R. S.D. Fee S.H. Rest. Number Charges (If Registered) Value COD Fee Fee Del. Fee Remarks 1 Greg Eaton Wabash Valley Correctional Facility 6908 S Old US Hwy 41 Carlisle IN 47838 (Source CAATS) via certified mail 2 Richard Brown Superintendent Wabash Valley Correctional Facility PO Box 500 Carlisle IN 47838 (RO CAATS) 3 Carlisle Town Council P.O. Box 277 Carlisle IN 47838 (Local Official) 4 Sullivan County Health Department 31 N Court Street Sullivan IN 47882-1509 (Health Department) 5 Sullivan County Commissioners 100 Courthouse Square Sullivan IN 47882-1593 (Local Official) 6 Mr. Richard Monday 545 E. Margaret Dr. Terre Haute IN 47801 (Affected Party) 7 Anthony Henley August Mack Environmental, Inc. 1302 North Meridian Street, Suite 300 Indianapolis IN 46202 (Consultant) 8 9 10 11 12 13 14 15

Total number of pieces Total number of Pieces Postmaster, Per (Name of The full declaration of value is required on all domestic and international registered mail. The Listed by Sender Received at Post Office Receiving employee) maximum indemnity payable for the reconstruction of nonnegotiable documents under Express Mail document reconstructing insurance is $50,000 per piece subject to a limit of $50, 000 per occurrence. The maximum indemnity payable on Express mil merchandise insurance is $500. The maximum indemnity payable is $25,000 for registered mail, sent with optional postal insurance. See Domestic Mail Manual R900, S913, and S921 for limitations of coverage on 6 inured and COD mail. See International Mail Manual for limitations o coverage on international mail. Special handling charges apply only to Standard Mail (A) and Standard Mail (B) parcels.

FACSIMILIE OF PS Form 3877