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Sime FB Series (Solida) Manual

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Sime FB Series (Solida) Manual INDEX 1 DESCRIPTION OF THE APPLIANCE 1.1 INTRUDUCTION . 16 1.2 SUPPLY 1.3 DIMENSIONS 1.4 TECHNICAL FEATURES SOLIDA - ENGLISH SOLIDA 1.5 HEAD LOSSES 2 INSTALLATION 2.1 BOILER ROOM . 17 2.2 CONNECTION TO THE FLUE 2.3 CONNECTION OF THE PLANT 2.4 BRAZIER GRID ASSEMBLY (optional) 2.5 ASSEMBLY OF THE ACCESSORIES . 18 2.6 CASING ASSEMBLY 2.7 DRAUGHT REGULATOR 2.8 HYDRAULIC CONNECTION DIAGRAMS . 19 3 USE AND MAINTENANCE 3.1 PRELIMINARY IGNITION CHECKS . 20 3.2 CLEANING 3.3 MAINTENANCE 1 DESCRIPTION OF THE APPLIANCE IT 1.1 INTRODUCTION 1.2 SUPPLY for the ports, a screw with bakelite knob for the manual adjustment of the blast PT The cast iron “SOLIDA” boilers are a valid The boilers are supplied in three separate gate damper, a contact spring for the solution for the present energetic pro- parcels: bulb of the thermometer and the M6 blems, since they can run with solid fuels: – Boiler body assembled and equipped lever to be fixed at the blast gate dam- GB wood and carbon. with loading port, ash boxes port, smoke per. “Test certificate” to be kept with the chamber with blast gate damper, ash documents of the boiler. “SOLIDA” boilers conform to Directive PED collection basin and thermostatic drau- – Cardboard box for casing with thermo- SL 97/23/CEE. ght regulator. Bag containing: 2 handles meter and documents bag. 1.3 DIMENSIONS DK RO M C.H. flow RUS 2” (UNI-ISO 7/1) R C.H. return 2” (UNI-ISO 7/1) S Boiler drain FR 1/2” (UNI-ISO 7/1) BE Fig. 1 ES 1.4 TECHNICAL FEATURES DE SOLIDA 3 SOLIDA 4 SOLIDA 5 SOLIDA 6 SOLIDA 7 SOLIDA 8 Carbon heat rate* kW (kcal/h) 16,3 (14.000) 20,9 (18.000) 25,6 (22.000) 30,2 (26.000) 34,9 (30.000) 39,5 (34.000) Performance class 12 22 2 2 Duration of a coal load h ≥ 4 ≥ 4 ≥ 4 ≥ 4 ≥ 4 ≥ 4 HU Duration of a wood load h ≥ 2 ≥ 2 ≥ 2 ≥ 2 ≥ 2 ≥ 2 Load volume dm3 17,0 25,5 34,0 42,5 51,0 59,5 Minimum chimney depression mbar 0,08 0,10 0,12 0,13 0,15 0,18 Dimensions P (depth) mm 355 455 555 655 755 855 L (combustion chamber depth) mm 190 290 390 490 590 690 Number of elements 34 56 7 8 Max. operating temperature °C 95 95 95 95 95 95 Min. temperature of water returned to the plant °C 50 50 50 50 50 50 Max working pressure bar 4 4 4 4 4 4 Test pressure bar 6 6 6 6 6 6 Boiler capacity l232731353943 Weight kg 175 210 245 280 315 350 * The heat rate will be reduced with about 10% for the operation with hard wood (birch – oak – olive). 1.5 HEAD LOSSES Flow rate m3/h Fig. 2 16 2 INSTALLATION IT 2.1 BOILER ROOM exhaust of the chimney in the atmo- static column of 5 meters, the pre-loading sphere. For the dimensioning of the pressure of the tank and the loading pres- Check that the room has the requirements flue you should consider the effecti- sure of the plant should correspond at least PT and features in accordance to the rules in ve height of the chimney in meters, to a minimum value of 0,5 bar). force. Furthermore, the room should be measured from the flame axis at the aired, in order to have a regular combustion. top, diminished with: GB Therefore it is necessary to practice some – 0,50 m for each direction chan- 2.3.2 Features of the feed water openings in the walls of the room, which cor- ging of the connection tube respond to the following requirements: between boiler and flue; THE TREATMENT OF THE WATER USED SL – They should have a free section of at – 1,00 m for each horizontal deve- FOR THE HEATING INSTALLATION IS ABSO- least 6 cm2 for each 1,163 kW (1000 lopment meter of the connection LUTELY NECESSARY IN THE FOLLOWING kcal/h). The minimum opening section itself. CASES: shouldn’t be smaller than 100 cm2. The – Very vast plants (with high water con- DK section can also be calculated, using the tents). following ratio: 2.3 CONNECTION OF THE PLANT – Frequent replenishment water inlets in the plant. Q RO S= The connections should be easily disconnec- – If the partial or total emptying of the 100 ted by means of pipelines with revolving plant should be necessary. joints. It is always advisable to assemble sui- RUS where “S” is expressed in cm2. table interception shutters on the piping of “Q” is expressed in kcal/h the heating installation. 2.4 BRAZIER GRID ASSEMBLY – The opening should be situated on the CAUTION: It is obligatory to assemble (optional) FR lower part of an outer wall, preferably on safety valves on the system. the opposite of the one for the combu- In order to carry out the assembly proceed stion gas discharge. in the following way (fig. 3): BE 2.3.1 Plant filling – Punch the card of the outer part, between the front head and the interme- 2.2 CONNECTION TO THE FLUE Before starting with the connection of the diate element, using a bit of 10 ø as indi- boiler it is advisable to let the water circula- cated in the detail (B). ES A flue should correspond to the following te in the piping, in order to eliminate possi- – Place the back grid (12) in the combu- requirements: ble foreign bodies, which could compromise stion chamber. – It should be of waterproof material and the correct operation of the appliance. – Place the front grid (10) and block it to DE resistant to temperature of smokes and The filling should be carried out slowly in the hub (9) with the screws (8) and the related condensations. order to make the air bubbles go out throu- nuts (7); block the front grid from the – It should be of a sufficient mechanical resi- gh the proper outlets, placed on the heating right side of the boiler body with the stance and a weak thermal conductivity. installation. screws (5). HU – It should be perfectly hermetic in order The cold loading pressure of the plant and – Hook the tie rod (6) to the seats extrac- to avoid cooling of the flue. the pre-blowing pressure of the expansion ted from the front and rear grid. – It should have the most possible vertical tank, should correspond or however – Place the intermediate grids (11). process and the terminal part should shouldn’t be inferior to the height of the sta- – Introduce the ring (4) and the lever (3) on have a static aspirator, which assures an tic column of the plant in case of closed cir- the hub (9), fixing then everything with efficient and constant discharge of the cuit heating installations (for example, for a the washer (2) and the screw (1). combustion product. – In order to avoid the wind creating a very high pressure around the chimneypot, so that it prevails on the ascensional force of the combustion gas, it is neces- LEGEND sary that the discharge orifice hangs 1 Screw TE M8 x 10 over at least 0,4 meters of whatever 2 Grower washer structure adjacent the chimney itself 3 Grid lever (including the roof ridge) of at least 8 4 Ring for lever meters. 5 Screw TE M8 x 35 – The flue shouldn’t have a diameter infe- 6 Tie rod rior to the boiler connection; for flues with 7 Nut M 10 square or rectangular sections, the inter- 8 Screw TE M 10 x 50 9 Hub nal section should be higher than 10% 10 Front grid compared to the boiler connection one. 11 Intermediate grid – The net section of the flue can be obtai- 12 Rear grid ned from the following ratio: P S=K √H 2 S section resulting in cm A Ø 10 mm K reduction coefficient: – 0,045 for wood – 0,030 for carbon P boiler capacity in kcal/h B H height of the chimney in meters Fig. 3 measured from the flame axis at the 17 IT PT LEGEND 1 Handle 2 Load port GB 3 Roll 4 Elastic split pin SL Fig. 4 DK 2.5 ASSEMBLY OF THE ned on each side. ACCESSORIES – Carry out the same operation to fix the back lower board (4). LEGEND RO The closing handles for the ports and the – The protection deflector (5) is fixed to the 1 Screw with knob M10 x 70 screw with the adjustment knob for the control board (6) with three self-threa- 2 Blind nut with cap blast gate damper are supplied separately, ding screws. 3 Blast gate damper RUS since they could be damaged during the Fix the board by means of the pressure Fig. 5 transport. stakes. Both the handles and the screws with knob Then unwind the capillary of the thermo- are packed in a nylon bag, introduced inside meter and introduce it in the left sheath FR the ash collection basin. of the posterior head, introducing the assembling and related adjustment. For the assembly of the handles proceed as contact spring. following (fig. 4): The right sheath can be needed for the BE – Take a handle (1), insert it in the opening check thermometer. 2.7.1 “THERMOMAT RT-C” Regulator of the load port (2) and introduce the roll – Fix the cover (7) at the lateral sides of (3) in the opening of the handle; block the the boiler.
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